Download CMP 200 INSTALLATION & SERVICE MANUAL
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CPI Canada Inc Functional Drawing Index CMP 200 FUNCTIONAL DRAWINGS DESCRIPTION DC Bus and Power Distribution System ON Room Interface X-Ray Exposure - Radiographic kV Control and Feedback Filament Drive and mA Control Low Speed Starter Automatic Exposure Control (AEC) Serial Communications DAP Aux 24VAC / 24VDC Power Dist (optional) DRAWING NUMBER MD-0831 MD-0832 MD-0833 MD-0834 MD-0835 MD-0836 MD-0837 MD-0838 MD-0839 MD-0840 MD-0841 THE PART NUMBER OF THE ORIGINAL AEC BOARD IN THE GENERATOR FOR WHICH THIS MANUAL WAS PREPARED IS LISTED BELOW: AEC BOARD PART NUMBER (AS ORIGINALLY SHIPPED) See Drawing List for the AEC Board Part Number for this particular unit. MF-0863C REFER TO PAGE 4 FOR LOGIC LEVELS, NOTES, ETC, REFERENCED BY THIS SYMBOL: +12V F1 E1 + INVERTER BOARD F2 AC MAINS INPUT J15-1 J1-1 J15-3 J1-3 J15-5 J1-5 J15-6 J1-6 J15-2 J1-2 F2 TP11 -12V SWITCHING REGULATOR CIRCUIT (U15 AND ASSOCIATED COMPONENTS) E2 - +35 V +35 V TP2 F5 -12 V F4 J5-5 J10-1 J5-7 J5-3 J10-3 +5V J5-1 +12 V +12 V D7 THIS TRANSFORMER AND ASSOCIATED WIRING IS ONLY FITTED ON UNITS CONFIGURED FOR 120 VAC BOOST, OR WITH THE 24VAC / 24VDC POWER DIST OPTION ** F7 E15 120/240 VAC TO LOW SPEED STARTER MD-0837 E14 F6 480V J6-1 J11-1 J6-2 J11-2 F1 TP13 +24V +12 V -35 V -35 V 1 J1-4 J15-4 TP12 FILAMENT SUPPLY BOARD +5V SWITCHING REGULATOR CIRCUIT (U10 AND ASSOCIATED COMPONENTS) D4 +12 V J7-13 +12V +24 V 400V K2 C11 F5 J7-19 R11 N.C. E16 D5 ON / OFF COMMAND 2 FROM MD-0832 R16 N.C. MAIN CONTACTOR DRIVE FROM MD-0832 -12 V 240V TP14 SEE MD-0841 210V +12V 0V 2 E6 E3 J9-7 E4 +24V 5 1 E10 J9-1 SOFT-START SENSE TO MD-0832 4 J6-6 E5 J11-6 AEC BOARD -12 V +12V SWITCHING REGULATOR CIRCUIT (U12 AND ASSOCIATED COMPONENTS) D6 FLUORESCENT LAMP R13 * E8 LCD DISPLAY ASSEMBLY +35 V K6 +35 V * J11-12 U5 BUCKY DRIVE TO MD-0833 F9 J9-3 J6-12 SOFT-START CONTACTOR DRIVE FROM MD-0832 D8 F8 J7-11 R14 120V J7-17 R17 F4 REFER TO MD-0838 (AEC) FOR PINOUTS OF THE +/-12 VDC AND +24 VDC SUPPLIES F10 J1-4 J12-6 J1-5 J12-5 300 VAC BACKLIGHT POWER SUPPLY (Q1, Q2, T1, ETC) E11 +12V +24 V J5-1 3 D1 C36 +5V D39 D10 2 C4 24 VAC TO MD-0833 F1 29V J12-2 J1-9 J12-1 26V 0V 208V J3-4 F2 R27 18V J3-3 D3 18V 240V THIS SHEET DEPICTS 1 PH. UNITS. REFER TO PAGE 2 FOR 3 PH. 400/480 V UNITS, AND PAGE 3 FOR 3 PH. 208 V UNITS J3-5 F1 J1-1 J12-9 J1-2 J12-8 -35 V +24V TP10 J3-3 J12-4 D4 J1-7 J12-3 + 5 / -20VDC POWER SUPPLY & REGULATOR (U12, L1, D3-D7, ETC) TP8 -20V CONSOLE BOARD TP9 J1-6 TP2 J8-3 C6 DS1 TP7 TP3 +15V F3 J3-2 J8-8 J3-8 TP9 +24 V +24 V J3-1 120V ON / OFF COMMAND 1 FROM MD-0832 -35 V 24 VDC TO MD-0833 0V J1-8 J5-5 K1 F1 C2 TP9 +5V +24 V D2 +15V SWITCHING REGULATOR CIRCUIT (U9 AND ASSOCIATED COMPONENTS) DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. H.V. AUXILIARY BOARD * E3, E4, E5, E6, E8, E10, E11 CONFIGURE THE BUCKY OUTPUTS FOR +24 VDC, 120 VAC, OR 240 VAC. REFER TO CHAPTER 8 FOR DETAILS. ** E14, E15, E16 CONFIGURE THE LOW SPEED STARTER BOOST VOLTAGE FOR 120 OR 240 VAC. REFER TO CHAPTER 2 FOR DETAILS. GENERATOR CONTROL BOARD ED WOOD DATE 11 FEB 2003 18 FEB 2003 FEB 13/03 DC BUS & POWER DISTRIBUTION MD-0831 REV F SHEET 1 OF 4 ~ ~ ~ F3 F2 AC MAINS INPUT F1 F5 + +12V * INVERTER BOARD - F4 J10-1 J5-7 J10-3 D5 240V F6 E16 120V ** E15 J6-1 J11-1 J6-2 J11-2 ON / OFF COMMAND 2 FROM MD-0832 F7 1 SOFT-START SENSE TO MD-0832 4 J6-6 D6 FLUORESCENT LAMP LCD DISPLAY ASSEMBLY * E8 +35 V K6 TP2 +35 V E5 +12V SWITCHING REGULATOR CIRCUIT (U12 AND ASSOCIATED COMPONENTS) F10 C2 E11 +12V +24 V J1-4 J12-6 J1-5 J12-5 TP9 +5V +24 V J5-1 3 300 VAC BACKLIGHT POWER SUPPLY (Q1, Q2, T1, ETC) D1 C36 +5V D39 C4 TP3 24 VAC TO MD-0833 0V N.C. 26V 240V 18V 0V J3-4 F2 R30 N.C. +24 V J3-1 120V J3-3 D3 400V 18V J3-5 J12-2 J1-9 J12-1 ON / OFF COMMAND 1 FROM MD-0832 F1 TP1 J1-1 J12-9 J1-2 J12-8 -35 V +24V TP10 TP12 DS1 J12-4 J1-7 J12-3 J3-3 + 5 / -20VDC POWER SUPPLY & REGULATOR (U12, L1, D3-D7, ETC) TP8 -20V J8-3 D2 +15V SWITCHING REGULATOR CIRCUIT (U9 AND ASSOCIATED COMPONENTS) DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. H.V. AUXILIARY BOARD TP2 CONSOLE BOARD TP9 J1-6 TP7 TP3 +15V C6 D4 J3-2 J8-8 J3-8 TP9 +24 V F3 480V THIS SHEET DEPICTS 3 PH. 400/480 V UNITS. REFER TO PAGE 1 FOR 1 PH. UNITS, AND PAGE 3 FOR 3 PH. 208 V UNITS J1-8 -35 V 24 VDC TO MD-0833 F1 29V 2 R29 D10 J5-5 K1 F1 R28 * J11-6 AEC BOARD -12 V R13 E3 E4 J7-17 +24V 5 J9-5 J9-7 REFER TO MD-0838 (AEC) FOR PINOUTS OF THE +/-12 VDC AND +24 VDC SUPPLIES J11-12 U5 BUCKY DRIVE TO MD-0833 E6 J1-4 J7-11 J6-12 SOFT-START CONTACTOR DRIVE FROM MD-0832 E10 J9-1 -35 V J7-19 2 J9-3 +12 V +24 V F9 D8 F1 +12 V R17 0V J1-2 +12V R14 F8 J15-2 FILAMENT SUPPLY BOARD R11 +12V 120V J1-6 J15-4 +5V SWITCHING REGULATOR CIRCUIT (U10 AND ASSOCIATED COMPONENTS) TP14 240V J15-6 -12 V J7-13 F4 400V J1-5 -35 V R27 K2 J15-5 1 D4 E14 F5 J1-3 TP13 +24V TP12 120/240 VAC TO LOW SPEED STARTER MD-0837 0V 480V +12 V TP11 MAIN CONTACTOR DRIVE FROM MD-0832 SEE MD-0841 J15-3 F2 +5V D7 400V -12 V J5-1 J5-3 +12 V 480V 210V TWO INVERTER BOARDS EMC CAPACITOR BOARD J5-5 J1-1 TP2 * 50 KW UNITS USE ALTERNATE TRANSFORMER. (USED ON UNITS WITH THE AUX 24VAC / 24VDC POWER DISTRIBUTION OPTION) J15-1 TP11 -12V SWITCHING REGULATOR CIRCUIT (U15 AND ASSOCIATED COMPONENTS) E2 - DS1 +35 V +35 V E1 + GENERATOR CONTROL BOARD * E3, E4, E5, E6, E8, E10, E11 CONFIGURE THE BUCKY OUTPUTS FOR +24 VDC, 120 VAC, OR 240 VAC. REFER TO CHAPTER 8 FOR DETAILS. ** E14, E15, E16 CONFIGURE THE LOW SPEED STARTER BOOST VOLTAGE FOR 120 OR 240 VAC. REFER TO CHAPTER 2 FOR DETAILS. ED WOOD DATE 11 FEB 2003 18 FEB 2003 FEB 13/03 DC BUS & POWER DISTRIBUTION MD-0831 REV F SHEET 2 OF 4 ~ ~ ~ F3 F2 AC MAINS INPUT F1 + +12V INVERTER BOARD EMC CAPACITOR BOARD F4 J10-1 J5-7 J5-3 J10-3 -12 V +12 V D7 F7 E15 120/240 VAC TO LOW SPEED STARTER MD-0837 E14 F6 480V J1-3 J15-5 J1-5 J15-6 J1-6 J15-2 J1-2 -12 V J6-1 J11-1 J6-2 J11-2 F1 TP13 +24V +12 V -35 V -35 V 1 J1-4 J15-4 TP12 FILAMENT SUPPLY BOARD +5V SWITCHING REGULATOR CIRCUIT (U10 AND ASSOCIATED COMPONENTS) D4 +12 V J7-13 +12V +24 V 400V K2 C11 F5 J7-19 R11 N.C. ** D5 ON / OFF COMMAND 2 FROM MD-0832 R16 N.C. MAIN CONTACTOR DRIVE FROM MD-0832 E16 J15-3 F2 +5V J5-1 +12 V THIS TRANSFORMER AND ASSOCIATED WIRING IS ONLY FITTED ON UNITS CONFIGURED FOR 120 VAC BOOST, OR WITH THE 24VAC / 24VDC POWER DIST OPTION J1-1 TP2 F5 J5-5 J15-1 TP11 -12V SWITCHING REGULATOR CIRCUIT (U15 AND ASSOCIATED COMPONENTS) E2 - DS1 +35 V +35 V E1 + 240V TP14 SEE MD-0841 210V +12V 0V 2 E6 E3 J9-7 E4 +24V 5 1 E10 J9-1 SOFT-START SENSE TO MD-0832 4 J6-6 E5 J11-6 AEC BOARD -12 V +12V SWITCHING REGULATOR CIRCUIT (U12 AND ASSOCIATED COMPONENTS) D6 FLUORESCENT LAMP R13 * E8 LCD DISPLAY ASSEMBLY +35 V K6 +35 V * J11-12 U5 BUCKY DRIVE TO MD-0833 F9 J9-3 J6-12 SOFT-START CONTACTOR DRIVE FROM MD-0832 D8 F8 J7-11 R14 120V J7-17 R17 F4 REFER TO MD-0838 (AEC) FOR PINOUTS OF THE +/-12 VDC AND +24 VDC SUPPLIES F10 J1-4 J12-6 J1-5 J12-5 300 VAC BACKLIGHT POWER SUPPLY (Q1, Q2, T1, ETC) E11 +12V +24 V J5-1 3 D1 C36 +5V D39 D10 C4 24 VAC TO MD-0833 F1 J12-2 J1-9 J12-1 26V 0V 208V J3-4 F2 R27 18V J3-3 D3 18V 240V THIS SHEET DEPICTS 3 PH. 208 V UNITS. REFER TO PAGE 1 FOR 1 PH. UNITS, AND PAGE 2 FOR 3 PH. 400/480 V UNITS J3-5 F1 J1-1 J12-9 J1-2 J12-8 -35 V +24V TP10 J3-3 J12-4 D4 J1-7 J12-3 + 5 / -20VDC POWER SUPPLY & REGULATOR (U12, L1, D3-D7, ETC) TP8 -20V CONSOLE BOARD TP9 J1-6 TP2 J8-3 C6 DS1 TP7 TP3 +15V F3 J3-2 J8-8 J3-8 TP9 +24 V +24 V J3-1 120V ON / OFF COMMAND 1 FROM MD-0832 -35 V 24 VDC TO MD-0833 0V 29V 2 J1-8 J5-5 K1 F1 C2 TP9 +5V +24 V D2 +15V SWITCHING REGULATOR CIRCUIT (U9 AND ASSOCIATED COMPONENTS) DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. H.V. AUXILIARY BOARD * E3, E4, E5, E6, E8, E10, E11 CONFIGURE THE BUCKY OUTPUTS FOR +24 VDC, 120 VAC, OR 240 VAC. REFER TO CHAPTER 8 FOR DETAILS. ** E14, E15, E16 CONFIGURE THE LOW SPEED STARTER BOOST VOLTAGE FOR 120 OR 240 VAC. REFER TO CHAPTER 2 FOR DETAILS. GENERATOR CONTROL BOARD ED WOOD DATE 11 FEB 2003 18 FEB 2003 FEB 13/03 DC BUS & POWER DISTRIBUTION MD-0831 REV F SHEET 3 OF 4 NOTE REFERENCE REMARKS 1 “LOW” (APPROXIMATELY 0 VDC) DISABLES THE +5 V, +/-12 V, AND +15 V REGULATORS (GENERATOR SWITCHED OFF). “HIGH” (APPROXIMATELY 24 VDC) ENABLES THESE REGULATORS (GENERATOR SWITCHED ON VIA THE CONSOLE ON/OFF SWITCHES, OR VIA THE ON/OFF SWITCHES ON THE GENERATOR CONTROL BOARD) . 2 3 +24 VDC IS PRESENT AT THIS POINT WHEN THE GENERATOR IS SWITCHED ON, ENERGIZING K1 ON THE GENERATOR CONTROL BOARD. THE VOLTAGE WAVEFORM AT THIS TEST POINT IS DEPICTED IN FIGURE 1 BELOW. 18 s 4V FIGURE 1 -8 V DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB 2003 FEB 13/03 DC BUS & POWER DISTRIBUTION MD-0831 REV F SHEET 4 OF 4 REFER TO PAGE 2 FOR LOGIC LEVELS, NOTES, ETC, REFERENCED BY THIS SYMBOL: +24 V ON / OFF COMMAND 1 TO MD-0831 Q1 J3-7 J7-15 J8-6 J3-6 J8-3 J3-3 TP3 ON J7-17 Q2 TP9 ON / OFF COMMAND 2 TO MD-0831 R235 J8-7 Q21 S1 OFF R236 OFF J7-16 Q3 S2 ON CONSOLE BOARD KEYBOARD ASSEMBLY +5 V R232 1 U54 TP4 J6-12 J11-12 BUFFER 5 MAIN CONTACTOR DRIVE TO MD-0831 SOFT START SENSE FROM MD-0831 U5 4 J6-6 J11-6 D7 +12 V TP11 TP10 2 J6-1 J11-1 J6-2 J11-2 J6-3 J11-3 J6-4 J11-4 U40 U2 DRIVER CPLD 3 TP5 SOFT-START CONTACTOR DRIVE TO MD-0831 J6-11 J11-11 DATA, ADDRESS, & CONTROL BUS H.V. AUXILIARY BOARD GENERATOR CONTROL BOARD DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 SYSTEM “ON” 18 FEB 2003 FEB 13/03 MD-0832 REV A SHEET 1 OF 2 NOTE REFERENCE REMARKS 1 THE VOLTAGE WAVEFORM AT THIS TEST POINT IS DEPICTED IN FIGURE 1 BELOW. 2 “LOW” (APPROXIMATELY 0 VDC) ENERGIZES THE MAIN POWER CONTACTOR IN THE GENERATOR, (”HIGH”, + 12 VDC = NOT ENERGIZED). THIS CONTACTOR IS ENERGIZED AFTER THE MAIN BUS CAPACITORS ARE CHARGED, APPROXIMATELY 10 SECONDS AFTER POWER-ON. 3 “LOW” (APPROXIMATELY 0 VDC) ENERGIZES THE SOFT START CONTACTOR K2 ON THE H.V. AUXILIARY BOARD, (”HIGH”, + 12 VDC = NOT ENERGIZED). THIS CONTACTOR IS ENERGIZED FOR A MAXIMUM OF APPROXIMATELY 10 SECONDS AFTER POWER-ON IN ORDER TO CHARGE THE DC BUS CAPACITORS. MAXIMUM 1 SEC. +5 V FIGURE 1 0V GENERATOR SWITCHED ON DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 SYSTEM “ON” 18 FEB 2003 FEB 13/03 MD-0832 REV A SHEET 2 OF 2 +12V BUCKY DRIVE FROM MD-0831 24 VDC, 110 / 220 VAC RETURN 1 K1 TP13 D2 1 5 +24V J2-7 U2 +24V K1 R3 1 2 4 TP15 J2-6 J6-15 U1 +24V 4 4 J2-4 R7 J2-3 J6-16 +12V BUCKY 2 GROUND BUCKY 2 OUT BUCKY 2 START TP19 J2-1 K3 4 D6 J6-19 J4-3 24 VAC FROM MD-0831 J4-1 K3 6 24 VDC FROM MD-0831 F11 J11-5 TP18 J6-18 1 U2 CPLD 2 F12 BUFFER 5 +5V 7 4 TP17 R9 J11-1 J4-6 U44 J11-18 U6 +24V 1 J6-17 U44 J11-17 BUFFER 5 R10 +5V U4 J4-5 8 2 TP6 4 J4-10 DOOR INTERLOCK U40 DRIVER +5V +24V BUCKY 2 READY J11-19 J4-2 J11-2 24 VDC OUT BUFFER J4-4 J11-6 24 VAC OUT U44 R203 BUCKY RETURN 5 U3 2 +5V J11-16 5 J2-2 U44 BUFFER TP16 1 INTERLOCK #2 R200 J2-5 2 INTERLOCK #1 +5V J11-15 R202 BUCKY 1 READY U44 BUFFER 3 5 U2 CPLD +5V R5 BUCKY 1 START J2-8 J11-14 R199 BUCKY 1 OUT J6-14 U40 DRIVER TP14 2 J2-9 R201 BUCKY 1 GROUND J2-10 J11-13 R198 BUCKY RETURN J6-13 J6-10 J4-9 1 +24V U44 J11-10 BUFFER 5 +12V J7-1 THERMAL SWITCH R26 R25 U9 D45 J7-2 2 4 J6-9 J11-9 +12V R264 Q23 DATA, ADDRESS, & CONTROL BUS R263 J11-3 ROOM LIGHT U3 CPU K7 J6-20 D11 J11-20 J11-4 DRAWN H.V. AUXILIARY BOARD REFER TO CHAPTER 3 OF THE SERVICE MANUAL FOR ADDITIONAL DETAILS REGARDING INTERFACING OF BUCKYS, INTERLOCKS, ETC. REFER TO PAGE 2 FOR LOGIC LEVELS, NOTES, ETC, REFERENCED BY THIS SYMBOL: GENERATOR CONTROL BOARD G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 FEB 13/03 ROOM INTERFACE MD-0833 REV C SHEET 1 OF 2 NOTE REFERENCE 1 2 3 4 5 6 7 8 REMARKS “LOW” (APPROXIMATELY 0 VDC) = BUCKY 1 START. “HIGH” (APPROXIMATELY +12 VDC) = BUCKY 1 NOT REQUESTED TO START. “LOW” (APPROXIMATELY 0 VDC) = BUCKY 1 READY. “HIGH” (APPROXIMATELY +5 VDC) = BUCKY 1 NOT READY. “LOW” (APPROXIMATELY 0 VDC) = 40” S.I.D. INTERLOCK CLOSED. “HIGH” (APPROXIMATELY +5 VDC) = 40” S.I.D. INTERLOCK OPEN. “LOW” (APPROXIMATELY 0 VDC) = 72” S.I.D. INTERLOCK CLOSED. “HIGH” (APPROXIMATELY +5 VDC) = 72” S.I.D. INTERLOCK OPEN. “LOW” (APPROXIMATELY 0 VDC) = BUCKY 2 START. “HIGH” (APPROXIMATELY +12 VDC) = BUCKY 2 NOT REQUESTED TO START. “LOW” (APPROXIMATELY 0 VDC) = BUCKY 2 READY. “HIGH” (APPROXIMATELY +5 VDC) = BUCKY 2 NOT READY. “LOW” (APPROXIMATELY 0 VDC) = DOOR INTERLOCK CLOSED. “HIGH” (APPROXIMATELY +5 VDC) = DOOR INTERLOCK OPEN. “LOW” (APPROXIMATELY 0 VDC) = THERMAL SWITCH CLOSED. “HIGH” (APPROXIMATELY +5 VDC) = THERMAL SWITCH OPEN. DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 FEB 13/03 ROOM INTERFACE MD-0833 REV C SHEET 2 OF 2 +5V +5V R228 R195 R229 +24V 5 1 U3 CPU U42 REFER TO PAGE 2 FOR LOGIC LEVELS, NOTES, ETC, REFERENCED BY THIS SYMBOL: 1 2 4 1 5 2 4 TP13 U43 J8-5 1 5 2 4 J3-5 DS6 U40 4 DRIVER U2 15 CPLD +5V U10 +24V R194 R67 J3-1 X-RAY ENABLE TO MD-0835 2 1 5 2 4 TP12 U41 J8-4 J3-4 DS5 R66 +5V X-RAY DATA, ADDRESS, & CONTROL BUS U17 CPU 1 5 2 4 U9 J3-3 PREP J3-5 HANDSWITCH ASSY DATA, ADDRESS, & CONTROL BUS J7-2 J7-3 X-RAY PREP J7-1 KEYBOARD ASSEMBLY CONSOLE BOARD GENERATOR CONTROL BOARD DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 13 FEB/03 FEB 13/03 X-RAY EXPOSURE (RADIOGRAPHIC) MD-0834 REV A SHEET 1 OF 2 NOTE REFERENCE 1 2 REMARKS “LOW” (APPROXIMATELY 0 VDC) = X-RAY REQUESTED. “HIGH” (APPROXIMATELY +24 VDC) = X-RAY NOT REQUESTED. “LOW” (APPROXIMATELY 0 VDC) = PREP REQUESTED. “HIGH” (APPROXIMATELY +24 VDC) = PREP NOT REQUESTED. DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 13 FEB/03 FEB 13/03 X-RAY EXPOSURE (RADIOGRAPHIC) MD-0834 REV A SHEET 2 OF 2 INVERTER “SHOOT THRU” SENSE, FROM PAGE 2 1V = 20 kV OF H.V. FEEDBACK J10-1 TP26 J16-1 J10-3 J16-3 TP8 R127 T4 U39 TP27 2 R122 R225 T3 + CPLD - 1 + - U2 R126 - 7 R193 - R246 + J9-6 R120 U28A 6 5 U28B + 2 3 R125 1 R130 R135 + - 7 CPLD 6 J9-8 R134 5 U30B R121 R123 TP23 U2 - 7 +5V +5V 3 R133 KV FEEDBACK SIGNAL FROM PAGE 2 J9-7 U57 INVERTER “SHOOT THRU” DETECTOR CIRCUITS J9-5 R131 INVERTER “SHOOT THRU” SENSE, FROM PAGE 2 +12V +5V R124 +5V R128 REFER TO PAGE 2 FOR LOGIC LEVELS, NOTES, ETC, REFERENCED BY THIS SYMBOL: + GATE DRIVE CIRCUIT FOR MOSFET INVERTER (INCLUDES Q9, 10, 12, 13) 3 J5-1 R129 2 J5-2 R132 U29 J5-3 J5-4 U45 J13-1 R217 J13-2 R216 A/D CONV INVERTER DRIVE SIGNAL CONTINUED ON PAGE 2 J13-3 J13-4 R161 +12V +12V R164 Q16 U3 R171 R169 R177 1 23 R181 U50A R178 1 - D35 - + U35A R183 U36A + U36B 4 U3 23+ + D34 U17A R176 R179 2 1 VCO U18A 3 2 6 4 TP3 10 R76 23+ R187 1 TP16 ERROR AMPLIFIERS INCLUDES U36A, U36B TP2 R65 U46 +5V 8 D33 R170 R220 1V = 15 kV OF TP5 H.V. DEMAND R64 Q17 CPU D/A CONV R166 R165 7 1 U37A INCLUDES U19, U20, U21, U34, U55, Q15 U18B U17B 5 4 5 TP23 R78 Q14 TP15 CPLD R68 J9-9 J3-9 TP17 T1 TP18 -12V 9 R70 T2 TP19 R69 R95 R98 R94 6 +5V 7 CURRENT SENSE U22 U2 D16-D19 R71 +12V +5V R96 3 2 + - R99 7 R97 5 R81 CPU H.V. OIL TANK R72 Q11 J6-4 H.T. PRIMARY CURRENT SENSE FROM PAGE 2 DATA BUS D0..D7 GENERATOR CONTROL BOARD R73 J6-1 X-RAY ENABLE FROM MD-0834 DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 FEB 13/03 KV CONTROL & FEEDBACK MD-0835 REV A SHEET 1 OF 3 TO J9-8 kV FEEDBACK TO PAGE 2 T2 PART OF INVERTER “SHOOT THROUGH” DETECTOR CIRCUIT MOSFET INVERTER (INCLUDES Q1-Q16) J2-1 TO J16-1 J2-3 TO J16-3 PART OF HT TANK TO J9-7 TO J9-5 HV ANODE BOARD TO J9-6 INVERTER “SHOOT THRU” SENSE, TO PAGE 1 * E1: 560 to 670 VDC (+) J1 ANODE S C L J13-1 J1-1 J13-2 J1-2 J3-8 J13-3 J1-3 J13-4 J1-4 HV MULT ASSY + (ANODE) J3-7 E3 J3-5 J3-6 E4 INVERTER BOARD E9 E2: 560 to 670 VDC (-) FROM PAGE 1 T2 PART OF INVERTER “SHOOT THROUGH” DETECTOR CIRCUIT MOSFET INVERTER (INCLUDES Q1-Q16) J5-1 J1-1 J5-2 J1-2 J5-3 J1-3 J2-1 TO J10-1 J2-3 TO J10-3 INVERTER “SHOOT THRU” SENSE, TO PAGE 1 E10 E1: 560 to 670 VDC (+) HV MULT ASSY(CATHODE) * E3 J5-4 C J1-4 INVERTER BOARD * E2: 560 to 670 VDC (-) THIS PAGE DEPICTS 50 KW UNITS (WITH TWO INVERTER ASSEMBLIES. REFER TO PAGE 3 FOR 30/32/40KW UNITS THAT USE ONE INVERTER ONLY. HV CATHODE BOARD TANK LID BOARD E4 GENERATOR CONTROL BOARD L S H.T. PRIMARY CURRENT SENSE, TO PAGE 1 TO J6-1 J2 CATHODE DEPENDING ON GENERATOR MODEL, THE H.T. TRANSFORMERS MAY USE TWO PAIRS OF SECONDARY WINDINGS, OR THREE SECONDARIES AS SHOWN ABOVE PART OF H.V. OIL TANK TO J6-4 DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 FEB 13/03 KV CONTROL & FEEDBACK MD-0835 REV A SHEET 2 OF 3 T2 PART OF INVERTER “SHOOT THROUGH” DETECTOR CIRCUIT MOSFET INVERTER (INCLUDES Q1-Q16) FROM PAGE 1 J5-1 J1-1 J5-2 J1-2 J2-1 TO J10-1 J2-3 TO J10-3 INVERTER “SHOOT THRU” SENSE, TO PAGE 1 E1: 325 to 670 VDC (+) TO E9 AND E10 OF H.V. TANK (PAGE 2) E3 J5-3 J1-3 J5-4 J1-4 E17 GENERATOR CONTROL BOARD INVERTER BOARD E2: 325 to 670 VDC (-) H.T. PRIMARY CURRENT SENSE, TO PAGE 1 TO J6-1 TO J6-4 NOTE REFERENCE REMARKS 1 A NARROW PULSE WILL BE PRESENT AT THIS TEST POINT IF AN INVERTER “SHOOT THROUGH” HAS BEEN DETECTED. THE VOLTAGE WAVEFORM AT THIS TEST POINT IS DEPICTED IN FIGURE 1 BELOW. THIS PULSE MAY BE VERY DIFFICULT O DETECT, AS THE INVERTER DRIVE WILL BE SHUT DOWN WHEN A “SHOOT THROUGH” IS DETECTED, THUS REMOVING THE FAULT CONDITION. 2 AS PER # 1. 3 A NARROW PULSE WILL BE PRESENT AT THIS TEST POINT IF KV OVER VOLTAGE HAS BEEN DETECTED (130 KV FOR 125 KV UNITS, 163 KV FOR 150 KV UNITS). REFER TO FIGURE 1. THIS PULSE MAY BE VERY DIFFICULT TO DETECT, AS THE HIGH VOLTAGE WILL BE SHUT DOWN WHEN THE OVER VOLTAGE CONDITION IS DETECTED, THUS REMOVING THE FAULT CONDITION. 4 LOW (APPROXIMATELY 0 VDC) = X-RAY REQUESTED BY THE CPU, HIGH (APPROXIMATELY +5 VDC) = NO X-RAY REQUEST BY THE CPU. 5 A NARROW PULSE WILL BE PRESENT AT THIS TEST POINT IF INVERTER OVER CURRENT HAS BEEN DETECTED. THE VOLTAGE WAVEFORM AT THIS TEST POINT IS DEPICTED IN FIGURE 1 BELOW. THIS PULSE MAY BE VERY DIFFICULT O DETECT, AS THE INVERTER DRIVE WILL BE SHUT DOWN WHEN AN OVER CURRENT CONDITION S DETECTED, THUS REMOVING THE FAULT CONDITION. 6 7 8 9 LOW (APPROXIMATELY 0 VDC) = NO FAULT PRESENT, ALLOW AN X-RAY EXPOSURE. HIGH (APPROXIMATELY +5 VDC) = X-RAY EXPOSURE INHIBITED. LOW (APPROXIMATELY 0 VDC) = X-RAY REQUESTED BY CONSOLE, HIGH (APPROXIMATELY +5 VDC) = X-RAY NOT REQUESTED. LOW (APPROXIMATELY 0 VDC) = NAND GATES U17A, U17B DISABLED. HIGH (APPROXIMATELY +5 VDC) = NAND GATES ENABLED, THUS ALLOWING INVERTER GATE DRIVE. LOW (0 VDC) = H.V. TANK CONNECTED, HIGH (APPROXIMATELY +5 VDC) = H.V. TANK NOT CONNECTED. 10 THE VOLTAGE AT TP2 AND TP3 SHOULD BE A 50% DUTY CYCLE SQUARE WAVE, RANGING IN FREQUENCY FROM APPROXIMATELY 80 kHz TO APPROXIMATELY 250 kHz, DEPENDING ON GENERATOR OUTPUT POWER. SEE FIGURE 2. +5 V FIGURE 1 12 VDC FIGURE 2 0V 0 VDC DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 FEB 13/03 KV CONTROL & FEEDBACK MD-0835 REV A SHEET 3 OF 3 REFER TO PAGE 3 FOR LOGIC LEVELS, NOTES, ETC, REFERENCED BY THIS SYMBOL: MAXIMUM FILAMENT CURRENT LIMIT CIRCUIT SET MAX CURRENT JW1 ERROR AMPLIFIER, PWM REGULATOR, AND FILAMENT CURRENT DRIVERS 3 + - RN3A U1A 1 2 6.5 A 1 5.5 A +35V -12V TP4 D/A CONV 6 + 7 5 RN3G J14-6 R206 J2-6 RN1A 65+ U52B J14-5 J2-5 RN1B 7 RN5G U3 RN4H Q6 TP3 Q12 + U1B U4B RN3F 5 D6 R218 U48 PWM REGULATOR Q13 RN3H Q7 C22 4 TP21 TP4 J2 CATHODE L -35V J5-2 J4-2 J5-1 J4-1 J5-4 J4-4 J5-3 J4-3 C L S +12V RN5D +12V 2 K1 K1 TP29 D38 J14-11 J2-11 U2 R227 Q19 R226 CPLD S FILAMENT CURRENT SENSE, RMS CONVERTER, AND FILAMENT FEEDBACK 3 TP28 U45 R215 A/D CONV U7 J14-2 J2-2 RN1C U4A - + HV CATHODE BOARD T1 RMS CONVERTER - U2B R21 R213 + D12, 13 D 27, 28 TANK LID BOARD DATA BUS D0..D7 PART OF H.V. OIL TANK DRAWN GENERATOR CONTROL BOARD FILAMENT SUPPLY BOARD G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 FILAMENT DRIVE & MA CONTROL FEB 13/03 MD-0836 REV B SHEET 1 OF 3 TP7 S HV ANODE BOARD A/D CONV R212 1 R207 U33A R160 J1 ANODE R168 R162 23+ U45 R224 R163 R214 R221 1V = 100 mA OF ANODE CURRENT R223 R222 U38A 3+ 1 2- R155 C L +5V R152 R151 J9-1 R150 6- R153 E18 7 5+ R157 R158 mA TEST JACK 7 U32 U33B R159 J9-2 32+ R154 6 TP25 R156 J3-2 R148 J3-1 R149 +5V - + R138 -12V R139 +5V R136 E17 32+ 7 U2 TP24 CPLD 7 U31 R137 R141 2- J3-3 C S J2 CATHODE J9-3 R145 R146 1 U30A R143 DATA BUS D0..D7 R147 L 3+ R144 R140 J9-4 R142 J3-4 HV CATHODE BOARD TANK LID BOARD PART OF HV OIL TANK GENERATOR CONTROL BOARD DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 FILAMENT DRIVE & MA CONTROL FEB 13/03 MD-0836 REV B SHEET 2 OF 3 NOTE REFERENCE 1 2 3 4 5 6, 7 REMARKS 1 VOLT AT THIS TEST POINT = 1 AMP OF FILAMENT DEMAND. “LOW” (APPROXIMATELY 0 VDC) ENERGIZES K1 ON THE FILAMENT SUPPLY BOARD (SMALL FILAMENT), “HIGH” (APPROXIMATELY +12 VDC) DE-ENERGIZES K1 (LARGE FILAMENT). 0.6 VOLT AT THIS TEST POINT = 1 AMP OF ACTUAL FILAMENT CURRENT. 1 VOLT AT THIS TEST POINT = 1 AMP OF ACTUAL FILAMENT CURRENT. PWM OUTPUT. THE WAVEFORM WILL BE AS PER FIGURE 1 FOR LOW AND HIGH FILAMENT CURRENT DEMAND. A NARROW PULSE WILL BE PRESENT AT THESE TEST POINTS DURING SEVERE ANODE OR CATHODE OVER CURRENTS (I.E. TUBE OR TANK ARCS). REFER TO FIGURE 2. THESE PULSES MAY BE VERY DIFFICULT TO OBSERVE, AS THE HIGH VOLTAGE WILL SHUT DOWN WHEN A FAULT IS DETECTED, THUS REMOVING THE OVER CURRENT SITUATION. Approx 25 usec (40 kHz) +12 V LOW FILAMENT DEMAND 0V FIGURE 1 +12 V HIGH FILAMENT DEMAND 0V +5 V TP25 0V FIGURE 2 +5 V TP24 0V DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 FILAMENT DRIVE & MA CONTROL FEB 13/03 MD-0836 REV B SHEET 3 OF 3 J7-4 R19 C12 R20 F6 J7-6 J7-5 J7-3 R24 R23 1 2 1 4 5 4 5 U8 U7 1 SHIFT MAIN GROUND +5 V TP7 TP8 +5 V U44 2 R197 R22 R21 2 COM J6-8 J11-8 J6-7 J11-7 J6-6 J11-6 R196 F7 120/240 VAC TO LOW SPEED STARTER FROM MD-0831 BUFFER U2 3 K5 U40 TP9 K4 D9 TP10 D7 4 J6-5 J11-5 J6-3 J11-3 J6-4 J11-4 CPLD DRIVER +12 V TP11 J6-1 J11-1 J6-2 J11-2 DATA, ADDRESS, & CONTROL BUS H.V. AUXILIARY BOARD GENERATOR CONTROL BOARD REFER TO PAGE 2 FOR LOGIC LEVELS, NOTES, ETC, REFERENCED BY THIS SYMBOL: DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 LOW SPEED STARTER FEB 13/03 MD-0837 REV B SHEET 1 OF 2 NOTE REFERENCE REMARKS 1 2 3 MAIN STATOR CURRENT SENSE. IF MAIN CURRENT IS LOW, THIS WILL BE APPROXIMATELY +5 VDC. PULSES AT 120 HZ WILL BE PRESENT AS SHOWN IN FIGURE 1 AT NORMAL STATOR CURRENT. PHASE-SHIFT STATOR CURRENT SENSE. IF SHIFT CURRENT IS LOW, THIS WILL BE APPROXIMATELY +5 VDC. PULSES AT 120 HZ WILL BE PRESENT AS SHOWN IN FIGURE 1 AT NORMAL STATOR CURRENT. “LOW” (APPROXIMATELY 0 VDC) FOR APPROXIMATELY 1.8 SEC DURING PREP, THEN PULSED LOW FOR 500 MSEC EVERY 5 SECONDS DURING PREP. REFER TO FIGURE 2. 4 “LOW” (APPROXIMATELY 0 VDC) ENERGIZES K4 ON THE H.V. AUXILIARY BOARD, (”HIGH”, + 12 VDC = NOT ENERGIZED). THIS RELAY IS ENERGIZED AFTER THE MAIN BUS CAPACITORS ARE CHARGED, APPROXIMATELY 10 SECONDS AFTER POWER-ON. +5 V FIGURE 1 0V THIS APPROACHES 0 V AS CURRENT INCREASES PULSE WIDTH INCREASES AS CURRENT INCREASES 5V K5 DE-ENERGIZED FIGURE 2 0V K5 ENERGIZED APPROXIMATELY 1.8 SEC. PREP STARTED DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 LOW SPEED STARTER FEB 13/03 MD-0837 REV B SHEET 2 OF 2 REFER TO PAGE 7 FOR LOGIC LEVELS, NOTES, ETC, REFERENCED BY THIS SYMBOL: U2 U26 J7-2 J7-3 J7-4 J7-5 DRIVER J7-6 CPLD J7-7 J7-8 J7-9 CHAMBER 4 SELECT CHAMBER 3 SELECT CHAMBER 2 SELECT CHAMBER 1 SELECT START LEFT FIELD SELECT MIDDLE FIELD SELECT RIGHT FIELD SELECT +5V TO AEC BOARD. REFER TO SHEETS 2-6 AS APPLICABLE FOR THE AEC BOARD IN YOUR UNIT TP21 1 R100 VOLTAGE AMPLIFIER COMPARATOR - - R101 R102 J7-15 + + J7-10 U23B R107 R104 U24 2 J7-1 PT RAMP PT REF PT STOP R219 U47 D/A CONV 65+ R108 TP6 7 U50B U56D U3 TP22 3 R10 CPU DATA, ADDRESS, & CONTROL BUS GENERATOR CONTROL BOARD DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 13 FEB 2003 AEC 18 FEB/03 FEB 13/03 MD-0838 REV C SHEET 1 OF 7 J5-4 J7-5 “R” SELECT U2D R30 D10 U2B R29 D11 D14 R41 R28 D15 “L” SELECT J5-7 J7-8 J5-8 J7-9 J5-9 +12V +12V Q1 D18 R45 D19 DS5 R82 +12V R22 D24 “L” SELECT R11 J3-4 R20 J7-12 J5-12 -12V 4 TP3 PT STOP J7-10 J5-10 J7-1 J5-1 R19 SAMPLE & HOLD U12 1 - U10A J13-4 R23 2 R60 - “L” SELECT - U10B + U9B ANODE J4-3 J4-4 “M” SELECT CATH (L) J4-5 R6 R5 - 7 R84 + + U13 3 U1B R85 2 J4-6 R56 5 R70 J14-1 J14-2 J14-3 J14-4 J14-5 AEC BOARD DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES” THAT ARE SWITCHED ON / OFF BY APPLYING THE APPROPRIATE LOGIC LEVEL (0V = OFF, 12V = ON). CATH (R) J4 (shell) 6 R4 - R50 7 REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. AEC CH 4 J4-2 “R” SELECT TP5 THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 733347 CATH (M) CATH (R) J4-1 + 3 3 GENERATOR CONTROL BOARD CATH (L) U6C R88 D33 ANODE J13-3 J13-5 + D31 CATH (M) GROUND GROUND J13-2 C37 R14 J5-15 J13-1 U1A R51 TP1 2 3 R17 JW3 J5-11 + TP4 R18 JW4 J7-11 J7-15 J3-6 R33 J5-18 TP2 1 CATH (R) J3 (shell) 2 R3 J7-18 +12V - R81 J5-17 D20 R80 J7-17 CATH (L) J3-5 R21 J5-14 ANODE J3-3 J5-13 J7-14 AEC CH 3 J3-1 J3-2 “M” SELECT U2E CATH (M) CATH (R) U6B “R” SELECT U2F CATH (L) J12-4 R26 J7-13 ANODE J12-3 J12-5 D30 CATH (M) GROUND GROUND J12-2 R2 R62 R64 FROM PAGE 1 “M” SELECT R57 J12-1 U11B “L” SELECT J2-6 R58 5 + CATH (R) J2 (shell) 6 - 7 Q2 “R” SELECT CATH (L) J2-5 R61 R54 J2-4 R77 R76 R69 R87 ANODE J2-3 “M” SELECT +12V AEC CH 2 J2-1 JW2 J7-7 Q3 PT REF CATH (M) CATH (R) J2-2 “R” SELECT R55 PT RAMP CATH (L) U6A J5-6 R63 FROM MD-0831 PAGE 3 ANODE J11-3 J11-4 R59 RIGHT FIELD SELECT J7-6 D16 CATH (M) GROUND GROUND J11-2 J11-5 R86 MIDDLE FIELD SELECT R71 J11-1 U11A U2C J1-6 R72 3 + CATH (R) J1 (shell) 2 - 1 R31 D12 R74 R75 R43 D13 LEFT FIELD SELECT CATH (L) J1-5 U2A START J1-4 “M” SELECT D6 J5-5 ANODE J1-3 JW1 J7-4 AEC CH 1 J1-1 J1-2 R1 J5-3 DS4 R42 CHAMBER 1 SELECT J7-3 “L” SELECT R32 CHAMBER 2 SELECT J5-2 DS3 R38 R37 CHAMBER 3 SELECT J7-2 +12V R40 DS2 DS1 CHAMBER 4 SELECT +12V R73 +12V R39 +12V CATH (M) GROUND GROUND ANODE CATH (L) CATH (M) CATH (R) U6D DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 13 FEB 2003 AEC 18 FEB/03 FEB 13/03 MD-0838 REV C SHEET 2 OF 7 +500V DS5 CHAMBER 2 SELECT CHAMBER 1 SELECT START J7-4 J7-5 J7-6 RN6E RN6A RN6D DS3 6 CH 4 U3B D12 RN3D CONVERTER CIRCUIT 12 VDC TO 45 VDC AND 300 / 500 VDC +12V +24V RN3C CH 2 U3F CH 1 D16 RN3B D11 Q1 U3E * U3A +12V +24V LEFT FIELD SELECT MIDDLE FIELD SELECT RIGHT FIELD SELECT J5-7 J7-8 J5-8 J7-9 J5-9 * * D30 H.V. Q3 START MIDDLE * MIDDLE J12-4 J12-3 R67 S1C J7-19 TP17 J5-19 TP20 4 TP23 J7-13 FROM MD-0831 PAGE 3 J7-17 S2A R1 STRT - TP5 +12V TP6 TP7 CH 2 S4 + + J5-17 U4A U4B R2 R32 J2-11 J12-9 C4 TP4 J5-11 CH 1 -12V S3A S2C R3 CH 4 R53 TP3 2 CH 2 TP19 S1B 7 TP2 S3B PT RAMP PT REF PT STOP J7-15 J7-10 J7-1 J5-15 J5-10 CH 3 R13 - CH 4 + S3D U2A R56 + D22 3 STRT 2 R FIELD SEL SIGNAL GROUND AEC CH 2 +/-300 V +/-300/+500 V +45 V START M FIELD SEL L FIELD SEL R FIELD SEL SIGNAL GROUND J3-11 J13-9 J3-12 J3-7 AEC CH 3 +/-300 V +/-300/+500 V +45 V START M FIELD SEL L FIELD SEL R FIELD SEL SIGNAL GROUND J4-2 J14-1 START MIDDLE J14-4 J14-3 J14-2 J14-6 J4-10 J4-9 R/L J4-11 J14-9 CH 4 J4-8 L/R J14-5 R35 J4-1 J4-3 J4-12 J4-7 AEC CH 4 +/-300 V +/-300/+500 V +45 V START M FIELD SEL L FIELD SEL R FIELD SEL SIGNAL GROUND R36 AEC BOARD THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 734614 DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES” THAT ARE SWITCHED ON / OFF BY APPLYING THE APPROPRIATE LOGIC LEVEL. REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. R79 ADJUSTS THE +45V, +300V, AND +500V OUTPUTS FROM THE DC TO DC CONVERTER CIRCUIT. REFER TO CHAPTER 3D FOR DETAILS. J3-9 +45V 9 S1A GENERATOR CONTROL BOARD THE +/- 12V OUTPUTS ON J1 TO J4 AND J11 TO J14 ARE NOT SHOWN ON THIS DIAGRAM. THESE ARE DETAILED ON THE CONNECTOR PIN OUT TABLES IN CHAPTER 3D. H.V. TP14 SAMPLE & HOLD J3-8 J3-10 R/L +/-300V RN4B U6 L FIELD SEL R58 JW1 1 2 3 U1A R14 7 J3-1 L/R J13-5 R57 LEFT + D27 J13-3 J13-6 JW2 1 2 3 S3C J5-1 J13-4 J13-2 RIGHT RN4C START M FIELD SEL 8 R54 R12 J2-7 J3-3 CH 3 U2B R11 MIDDLE 9 S2D R4 + START TP13 - J2-12 J3-2 J13-1 +45V JW3 1 2 3 CH 3 * H.V. LEFT S2B J2-10 R/L +/-300V JW4 1 2 3 CH 1 - J5-13 C11 J7-11 5 +24V +/-300/+500 V +45 V R68 RIGHT TP18 J2-8 J2-9 CH 2 FROM PAGE 1 J2-1 L/R J12-5 9 RIGHT J1-7 J2-3 J12-6 Q4 * LEFT J1-12 J2-2 J12-1 J12-2 TP12 * J11-9 +45V JW5 1 2 3 D65 Q2 J1-11 +/-300V JW6 1 2 3 * D40 J1-9 R/L AEC CH 1 +/-300 V R90 RIGHT +12V +24V J1-8 J1-10 L/R J11-5 LEFT J7-7 J11-3 CH 1 START +12V +24V J11-4 J11-6 R89 J1-1 J1-3 J11-2 9 S1D SET VALUE STRT MIDDLE TP11 +45V INCLUDES U7 AND T1 * RN3A U3D J5-6 TP9 CH 3 D4 START JW7 1 2 3 RN4A D5 J5-5 H.V. J11-1 +45V LEFT U3C J5-4 +/-300V TP24 H.V. JW8 1 2 3 * DS4 D6 J5-3 +12V TP22 J1-2 +/-300V RIGHT TP10 R66 J7-3 J5-2 DS2 +12V R79 CHAMBER 3 SELECT J7-2 DS1 +12V ** CHAMBER 4 SELECT +12V RN6C +12V RN6B +12V * DESIGNATES A FACTORY CONFIGURED LOGIC OR SIGNAL LEVEL. AEC BOARDS ARE CONFIGURED AT THE TIME OF ORDER TO BE COMPATIBLE WITH THE SPECIFIED AEC CHAMBER(S). FOR EXAMPLE, THE START SIGNAL TO THE CHAMBER MAY BE FACTORY CONFIGURED TO BE ACTIVE LOW (0 V), ACTIVE HIGH (+12 V), OR ACTIVE HIGH (+24 V). DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 13 FEB 2003 AEC 18 FEB/03 FEB 13/03 MD-0838 REV C SHEET 3 OF 7 ** AEC CH 1 AEC CH 3 1 R5 R69 3 - 1 + U4A RN1 6 7 RN1 2 J1-5 2 3 J1-2 4 RN1 5 8 RN1 1 J1-1 J1-6 R10 U2A J1-3 J1-4 MIDDLE SELECT R13 R9 - 7 + U4B 7 5 8 2 CATH (R) ANODE (M) 5 4 RN7 RN7 R7 JW2 GROUND R27 R22 3 - 1 + U4C RN9 6 7 5 8 RN9 2 J11-4 1 J11-2 J11-1 2 3 4 RN9 RN9 ANODE (R) CATH (R) ANODE (M) CATH (M) MIDDLE SELECT 3 J3-2 2 ANODE (R) J3-5 4 - 7 + RN2 5 8 RN2 CATH (R) J3-1 1 ANODE (M) CATH (M) J3-3 ANODE (L) RN8 6 7 5 8 RN8 CATH (L) J3 (shell) 2 GROUND 6 5 4 RN8 RN8 1 U3B 2 J13-5 ANODE (R) J13-6 JW6 R28 R23 3 - 1 + U5C CATH (R) J13-3 3 RIGHT SELECT CH 3 SELECT 3 1 CATH (L) RN10 6 7 5 8 RN10 2 J13-4 1 J13-2 J13-1 2 3 ANODE (M) CATH (M) 4 RN10 RN10 ANODE (L) CATH (L) J13-7 U9A U5D CH 3 OUT (SHT 6) CH 1 OUT (SHT 6) AEC CH 2 AEC CH 4 R43 R40 - 7 + U14A 3 RN11 6 7 RN11 2 J2-5 6 5 J2-2 4 RN11 5 8 RN11 1 J2-1 J2-6 R33 U8B J2-3 J2-4 MIDDLE SELECT R51 R47 - 1 + U14B 3 3 RN13 8 RN13 ANODE (M) CATH (M) R45 3 + RN15 6 7 RN15 2 J12-4 1 J12-2 J12-1 6 5 4 RN15 5 8 RN15 CATH (L) GROUND ANODE (R) CATH (R) ANODE (M) CATH (M) CH 2 OUT (SHT 6) THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 737992. THIS PAGE SHOWS THE INPUT CIRCUITS; THE SIGNAL PROCESSING CIRCUITS ARE CONTINUED ON THE NEXT PAGE. REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. RN12 6 7 RN12 J4-2 2 ANODE (R) J4-5 4 RN12 5 8 RN12 CATH (R) J4-1 1 ANODE (M) J4-6 CATH (M) J4-3 ANODE (L) J4-4 MIDDLE SELECT R52 + CH 4 SELECT U15D 5 8 RN14 J4 (shell) 2 3 4 RN14 RN14 GROUND 1 J14-5 JW8 J14-3 R58 7 U15C 7 J14-6 3 CATH (L) 6 2 1 R56 RN14 CATH (L) U17A 2 RIGHT SELECT ANODE (L) 3 - 1 LEFT SELECT J12-7 U16B 5 ANODE (L) U15B J12-3 R57 + 3 6 U9B R49 J12-5 - 7 U15A 1 R53 U14D 4 JW4 7 U14C 5 2 J12-6 3 R55 7 J2 (shell) R44 R41 CATH (R) U16A 2 RIGHT SELECT 6 RN13 LEFT SELECT 2 1 LEFT SELECT RN13 ANODE (R) JW7 3 R34 LEFT SELECT 2 JW3 3 R46 2 1 RIGHT SELECT 3 - + RN16 6 7 RN16 2 J14-4 1 J14-2 J14-1 6 5 4 RN16 5 8 RN16 ANODE (R) CATH (R) ANODE (M) CATH (M) ANODE (L) CATH (L) J14-7 U17B R54 1 RIGHT SELECT CH 2 SELECT RN2 J3-6 R14 LEFT SELECT ANODE (L) R16 U4D 7 J3-4 J11-7 U8A 6 2 ANODE (L) CATH (L) U5B J11-3 3 + R11 J11-5 - RN2 U3A CATH (M) 1 J11-6 3 1 U5A U2B 2 RIGHT SELECT 6 J1 (shell) RN7 R6 R70 6 1 LEFT SELECT CH 1 SELECT 3 RN7 ANODE (R) JW5 3 LEFT SELECT R50 3 LEFT SELECT 2 JW1 R8 2 1 RIGHT SELECT R17 RIGHT SELECT CH 4 OUT (SHT 6) DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES” THAT ARE SWITCHED ON / OFF BY APPLYING THE APPROPRIATE LOGIC LEVEL (0V = OFF, 5V = ON). DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 13 FEB 2003 AEC 18 FEB/03 FEB 13/03 MD-0838 REV C SHEET 4 OF 7 8 7 6 5 2 CHAMBER 3 SELECT CHAMBER 2 SELECT CHAMBER 1 SELECT START LEFT FIELD SELECT MIDDLE FIELD SELECT RIGHT FIELD SELECT J7-2 J5-2 R67 J7-3 J5-3 R66 J7-4 J5-4 R65 J5-5 R64 J7-5 U6 4 DS1 DS2 2 18 3 17 4 16 5 CH 3 SELECT CH 2 SELECT 15 CH 1 SELECT INVERTING BUFFER J7-6 J5-6 D28 6 14 J7-7 J5-7 R63 7 13 J7-8 J5-8 R62 8 12 J7-9 J5-9 R61 9 11 LEFT SELECT MIDDLE SELECT R15 R36 TP1 10 +12V R18 +5V U1 R21 R39 Q2 +5 V REGULATOR TP2 11 R35 J7-13 R25 1 J5-13 + TP6 FROM MD-0831 PAGE 3 J7-17 J7-11 J5-11 R68 2 R38 7 R29 6 5 U11B 65+ 7 CH 3 OUT (FROM SHT 5) R32 U12B -12V + 3 U12A TP7 J5-17 CH 2 OUT (FROM SHT 5) RIGHT SELECT +5V FROM PAGE 1 CH 1 OUT (FROM SHT 5) CH 4 SELECT R37 CHAMBER 4 SELECT 3 DS3 R31 1 DS4 RN3 +5V RN3 +5V RN3 +5V RN3 +5V R42 CH 1 SELECT R59 TP4 PT REF PT STOP J5-15 J7-10 J5-10 2 C31 1 + J7-1 R1 CH 2 SELECT R26 J5-1 R20 +5V R12 3 2 3 R2 R60 SAMPLE & HOLD CH 3 SELECT U11A +12V CH 4 OUT (FROM SHT 5) R3 CH 4 SELECT R19 PT RAMP J7-15 4 TP3 R4 D37 R24 TP5 D38 7 + 3 R30 2 U10 GENERATOR CONTROL BOARD THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 737992. THIS PAGE SHOWS THE SIGNAL PROCESSING CIRCUITS; THE INPUT CIRCUITS ARE SHOWN ON THE PREVIOUS PAGE. REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. AEC BOARD DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES” THAT ARE SWITCHED ON / OFF BY APPLYING THE APPROPRIATE LOGIC LEVEL (0V = OFF, 5V = ON). DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 13 FEB 2003 AEC 18 FEB/03 FEB 13/03 MD-0838 REV C SHEET 5 OF 7 +5V R52 R50 CHAMBER 3 SELECT CHAMBER 2 SELECT CHAMBER 1 SELECT START LEFT FIELD SELECT MIDDLE FIELD SELECT RIGHT FIELD SELECT J7-2 J7-3 J5-2 J5-3 R61 2 R62 J7-4 J5-4 R63 J7-5 J5-5 R64 +12V 18 3 CH 4 SELECT R40 17 CH 3 SELECT J5-6 R65 J7-7 J5-7 J7-8 J7-9 4 16 5 15 6 14 R66 7 13 J5-8 R67 8 12 J5-9 R68 9 11 D20 R38 CH 2 SELECT CH 1 SELECT 9 R1 U1D R2 +12V D11 R37 +12V D10 RIGHT SELECT D9 MIDDLE SELECT Q3 Q2 LEFT SELECT NO CONNECTION J2-6 +12V MIDDLE SELECT START TP2 J5-11 -12V 13 CH 1 SELECT R11 - U4A R3 R4 CH 4 SELECT PT STOP J7-1 4 TP8 2 NO CONNECTION J3-6 LEFT SELECT JW3 1 2 3 +12V MIDDLE SELECT START TP3 9 R5 CH 3 SELECT R14 J5-10 U4B TP6 - R34 R32 + + U8A U7A START/ R33 TP10 - 7 + 3 R6 2 NO CONNECTION J4-6 LEFT SELECT JW1 1 2 3 +12V MIDDLE SELECT START TP4 REFER TO CHAPTER 3D FOR INSTALLATION AND CALIBRATION DETAILS. J4-3 J4-4 J4-8 9 R7 CH 4 SELECT J4-5 J4-7 J4-9 U1A THIS SHEET APPLIES TO AEC BOARD ASSEMBLY 737998 LEFT/RIGHT MIDDLE START +12V SIGNAL -12V GROUND LEFT/RIGHT LEFT/RIGHT MIDDLE START +12V SIGNAL -12V GROUND N/C J4-2 U9 GENERATOR CONTROL BOARD LEFT/RIGHT AEC CH 4 R31 SAMPLE & HOLD -12V GROUND -12V JW2 1 2 3 7 +12V D25 J3-5 RIGHT SELECT TP5 12 J5-1 3 J3-4 J3-7 U1B + J3-3 J3-8 U8B R30 J5-15 SIGNAL N/C J3-2 J3-9 + +12V -12V - TP9 START AEC CH 3 CH 3 SELECT R13 J7-10 J2-5 J2-7 JW4 1 2 3 R12 * PT REF J2-4 J2-8 9 U1C CH 2 SELECT START/ + J7-15 J2-3 RIGHT SELECT TP7 MIDDLE N/C J2-2 J2-9 J5-17 LEFT/RIGHT -12V CH 2 SELECT Q1 J5-13 LEFT/RIGHT AEC CH 2 JW5 1 2 3 TP11 TP12 PT RAMP J1-5 J1-7 LEFT SELECT +5 V REGULATOR J7-11 J1-8 JW6 1 2 3 +5V FROM PAGE 1 J1-4 RIGHT SELECT U3 J7-17 START TP1 J1-3 J1-9 R36 +12V FROM MD-0831 PAGE 3 +12V MIDDLE SELECT CH 1 SELECT Q4 +12V J7-13 J1-6 START INVERTING BUFFER J7-6 D12 Q5 N/C J1-2 JW7 1 2 3 START/ R35 CHAMBER 4 SELECT DS4 DS3 NO CONNECTION LEFT SELECT R39 DS2 JW8 1 2 3 +5V U6 DS1 AEC CH 1 RIGHT SELECT +5V R51 +5V R49 +5V R8 LEFT/RIGHT LEFT/RIGHT MIDDLE START +12V SIGNAL -12V GROUND -12V AEC BOARD DESIGNATES AN ANALOG SWITCH. THESE ARE I.C. “SWITCHES” THAT ARE SWITCHED ON / OFF BY APPLYING THE APPROPRIATE LOGIC LEVEL. DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 13 FEB 2003 AEC 18 FEB/03 FEB 13/03 MD-0838 REV C SHEET 6 OF 7 NOTE REFERENCE 1 2 3 4 5 6 7 8 9 10 11 12 13 REMARKS GENERATES A PULSE PER FIGURE 1 WHEN THE AEC RAMP IS APPROXIMATELY 5 % OF THE AEC REFERENCE IF THE AEC RAMP IS ON THE CORRECT TRAJECTORY. AEC REFERENCE VOLTAGE, 0 TO +10 VDC, DEPENDING ON AEC TECHNIQUE. THE LENGTH OF THE AEC EXPOSURE IS PROPORTIONAL TO THE AEC REFERENCE VOLTAGE. AEC STOP (PT STOP) SIGNAL. THIS IS NORMALLY HIGH (APPROXIMATELY +5 VDC), SWITCHING LOW WHEN THE AEC RAMP = THE AEC REFERENCE VOLTAGE. REFER TO FIGURE 1. AEC RAMP. THIS IS A SIGNAL RAMPING FROM 0 TOWARD +10 VDC, THE ACTUAL MAGNITUDE WILL DEPEND ON THE AEC TECHNIQUE. REFER TO FIGURE 2. AS PER # 4. PWM OUTPUT. THIS WILL BE VARIABLE WIDTH PULSES (PULSE WIDTH INCREASING AT INCREASING LOAD), UP TO A MAXIMUM OF 50% DUTY CYCLE. REFER TO FIGURE 4. AEC RAMP OR DC VOLTAGE. THIS IS A RAMP OR DC VOLTAGE, DEPENDING ON AEC CHAMBER TYPE (INTEGRATING OR NON-INTEGRATING). REFER TO FIGURE 3. AS PER # 7, EXCEPT THAT THE RAMP OR DC VOLTAGE WILL BE POSITIVE GOING AND NOT OF THE SAME MAGNITUDE. THE VOLTAGE AT THIS TEST POINT IS THE OUTPUT OF THE AEC CHAMBER. REFER TO THE AEC CHAMBER MANUFACTURERS DOCUMENTATION FOR DETAILS. THIS IS THE START SIGNAL. “HIGH” (5 VDC) = START = ANALOG SWITCHES CLOSED, “LOW” (0 VDC) = START = ANALOG SWITCHES OPEN. THIS WILL BE A NEGATIVE DC VOLTAGE. THE MAGNITUDE OF THE DC VOLTAGE IS DEPENDENT ON THE AEC TECHNIQUE IN USE. AS PER # 7, EXCEPT THAT THE POLARITY WILL BE POSITIVE. THE POLARITY AND MAGNITUDE OF THE RAMP AT THIS POINT SHOULD BE APPROXIMATELY THE SAME AS THE PT RAMP OUTPUT. NOTE REFERENCE 4. +5 V FIGURE 1 0V AEC STOP <10 VDC FIGURE 2 0V 0V FIGURE 3 OR < -10 VDC INTEGRATING AEC CHAMBERS NON-INTEGRATING AEC CHAMBERS 200 kHz 12 VDC FIGURE 4 0 VDC DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 13 FEB 2003 AEC 18 FEB/03 FEB 13/03 MD-0838 REV C SHEET 7 OF 7 +5V +5V DS1 DS1 DS3 DS3 RXD R20 TXD R19 U17 R10 DS2 +5V U8 TP10 U8 TP11 R23 J8-1 J3-1 R19 R24 J8-2 J3-2 R18 TP1 1 Hz DS2 TXD RXD 1 +5V 2 R11 +5V R16 +5V 1 Hz R17 2 TP1 U3 CPU CPU +5V DS5 TXD RS-232 (LAPTOP) R22 +5V DS4 J4 U11 RXD R21 R25 R26 R27 DATA BUS D0..D7 R28 3 TXD 7 RTS 2 RXD 8 CTS DATA BUS D0..D7 5 CONSOLE BOARD 1 A PULSE TRAIN WILL BE OBSERVED AT TP10, TP11 DURING CONSOLE - GENERATOR COMMUNICATION. THE TXD AND RXD LEDs ON THE CONSOLE BOARD AND GENERATOR CONTROL BOARD WILL FLASH TO INDICATE THE PRESENCE OF THESE PULSES. 2 THIS LED SHOULD FLASH AT A CONSTANT 1 HZ RATE, INDICATING THAT THE CPU IS FUNCTIONAL. GENERATOR CONTROL BOARD DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 18 FEB/03 FEB 13/03 SERIAL COMMUNICATIONS MD-0839 REV A SHEET 1 OF 1 +15V Q6 +15V Q7 +5V J4-1 R43 Q4 J4-6 Q5 J4-7 DS4 J4-2 U11 J4-3 +5V +5V +5V J4-4 MICROCONTROLLER U13 R48 R47 R42 J4-5 J4-8 J4-9 RS-422 DRIVER TEST +15V TEST +15V + DOSE - DOSE DAP CHAMBER OPTO RELAY GROUND GROUND R50 +15V SWITCHED +15V R54 Q8 R53 D7 DATA BUS D0..D7 GENERATOR CONTROL BOARD DRAWN G. SANWALD CHECKED Steve Blake DES.\MFG.\AUTH. ED WOOD DATE 11 FEB 2003 DAP 18 FEB/03 FEB 13/03 MD-0840 REV A SHEET 1 OF 1 F5 F1 TO AC MAINS. SEE MD-0831, SHEETS 1 TO 3 F4 TP1 TP2 F2 D1 J2-4 DS1 C1 24 VDC 75W MAX D2 R1 THE PRIMARY TAP WILL BE SET TO MATCH THE LINE VOLTAGE IN USE J2-5 480V 400V J1-1 J2-2 240V 24 VAC 150W MAX 210V F3 J1-3 J2-1 120V 0V CUSTOM INTERFACE BOARD DRAWN G. SANWALD CHECKED JAC DES.\MFG.\AUTH. J. CUNNINGHAM DATE 15 JULY 2003 15 JULY 2003 15 JULY 2003 AUX 24VAC / 24VDC POWER DIST (OPTIONAL) MD-0841 REV A SHEET 1 OF 1