Download Service Manual STG_STW_USA
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SERVICE MANUAL STG - ROTISSERIE OVEN MODELS STW - WARMER MODELS MODELS Programmable controls STG5 P STG7 P Warmers STW5 STW7 Model STG7 P - NOTICE This manual is prepared for the use of trained Service Technicians and should not be used by those not properly qualified. If you have attended a trianing for this product, you may be qualified to perform all the procedures in this manual. This manual is not intended to be all encompassing. If you have not attended a training for this product, you should read, in its entirety, the repair procedure you wish to performto determine if you have the necessary tools, instruments and skills required to perform the procedure. Procedures for which you do not have the necessary tools, instruments and skills should be performed by a trained technician. Reproduction or other use of this Manual, without the express written consent of Fri-Jado, is prohibited. WWW.FRIJADO.COM Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 2 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 TABLE OF CONTENTS General technical data .................................................................................................... 3 Technical Data U.S. Standard Models .................................................................................................3 Technical Data U.S. Special Models....................................................................................................3 Removal and replacement of parts for the STG5 and STG7 ............................................. 4 Right or left side panel ......................................................................................................................4 Top cover .........................................................................................................................................4 Knob................................................................................................................................................4 Instrument panel...............................................................................................................................5 Electric panel ....................................................................................................................................5 Display ............................................................................................................................................6 Panel and foil assembly.....................................................................................................................6 Namepanel ......................................................................................................................................6 Quartz lamp ....................................................................................................................................7 Power section ...................................................................................................................................7 High limit thermostat ........................................................................................................................8 Main switch ......................................................................................................................................8 Magnetic switch ................................................................................................................................9 Blower motor....................................................................................................................................9 Blower motor bottom rotisserie (stacked stg) .....................................................................................10 PT550 sensor .................................................................................................................................10 Heating element .............................................................................................................................11 Drive motor ....................................................................................................................................11 Door adjustment (left side) ..............................................................................................................12 Door glass inside ............................................................................................................................12 Door glass outside ..........................................................................................................................13 Removal and replacement of parts for the STW5 and STW7 .......................................... 14 Blower motor..................................................................................................................................14 Thermometer..................................................................................................................................14 Thermostat .....................................................................................................................................15 Main switch ....................................................................................................................................15 Heating element .............................................................................................................................16 Halotherm lamp .............................................................................................................................16 Electrical tests and service procedures ........................................................................... 17 PT500 Sensor test ...........................................................................................................................17 Heating element test .......................................................................................................................17 Keypad test ....................................................................................................................................18 Control location .............................................................................................................................19 Troubleshooting the STG5/7 Rotisserie .......................................................................... 20 Troubleshooting the STW5/7 Warmer ............................................................................ 21 Exploded views & Partlists ............................................................................................. 22 Electrical diagrams ........................................................................................................ 38 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 3 of 47 GENERAL TECHNICAL DATA GENERAL TECHNICAL DATA This manual covers the STG series rotisserie ovens and the STW series warmers. Ovens and warming cabinets come in two sizes. Ovens and cabinets will also be delivered in stacked versions. • • • • STG 5 – Oven with five spits ( 15 to 20 chickens ) STG 7 – Oven with seven spits ( 28 to 35 chickens ) STW 5 Warming cabinet. STW 7 Warming cabinet. All of the information, illustrations and specifications contained in this manual are based on the latest product information available at the time of printing. TECHNICAL DATA U.S. STANDARD MODELS Type Power Fuses needed with power connection 208 V, 3 ~ 60 Hz (3 phases without zero) STG 5 6100W STW 5 2500W STG 7 9500W STW7 3300W 3x 20 A - 3x 35 A 3x 15 A _ _ Fuses needed with power connection 208 V, 1N ~ 60 Hz (1 phase with zero) Standard plug from factory _ 1x 15 A NEMA 15-30P G NEMA 6-15P NEMA 15-50P NEMA 15-15P G G G Z X Z X Z X Y Net weight Gross weight Height Width Depth Y Y Stacked STG/STW cabinets: each cabinet comes with separate power cord!! 269 lbs. 220 lbs. 399 lbs. 350 lbs. 269 lbs. 478 lbs. 33 7/8” 33 7/8” 40” 32 9/16” 32 9/16” 38 13/16” 25 5/8” 25 5/8” 33 1/2” 331 lbs. 363 lbs. 40” 38 13/16” 33 1/2” TECHNICAL DATA U.S. SPECIAL MODELS Type Power STG 5 6100W STG 7 9500W STW7 3300W Fuses needed with power connection 208 V, 1N ~ 60 Hz (1 phase with zero) 1x 35 A 1x 60 A 1x 15 A Stacked STG/STW cabinets: each cabinet comes with separate power cord!! Standard plug from factory NEMA 6-50P n/a ( fixed wiring ) NEMA 6-20P G G Z X Y Tools • Standard set of tools. • Metric wrenches, sockets and hex socket key wrenches. • VOM with AC current tester (any VOM with a sensitivity of at least 20,000 ohms per volt can be used). • Temperature tester. • TL 84919 Field Service Grounding Kit. Page 4 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 REMOVAL AND REPLACEMENT OF PARTS REMOVAL AND REPLACEMENT OF PARTS FOR THE STG5 AND STG7 WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indicating the circuit is being serviced. RIGHT OR LEFT SIDE PANEL 1. Remove the screws that secure the panel to the frame. 2. Remove the panel. 3. Reverse the procedure to install. TOP COVER 1. Remove the left side panel according prior procedure. 2. Remove the screws securing both large and small top covers. 3. Remove the top cover. (Lift at left side and remove to the left). 4. Reverse the procedure to install. Note: STG 5 has an optional special top cover for access to the circulation blower. Standard no cover for the blower. KNOB 1. Remove cover plate on the knob with a small screw driver. 2. Loosen the srew inside the knob. 3. Remove the knob with ring. 4. Reverse the procedure to install. Note: check that the ring behind the knob is in the right position and runs free from the panel. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 5 of 47 REMOVAL AND REPLACEMENT OF PARTS INSTRUMENT PANEL 1. Remove the right side panel according prior procedure. 2. Remove the knobs according prior procedure. 3. Remove the screw that secures the panel. 4. Remove the 2 bolts on the backside of the instrument panel (top and bottom side, only for the STG 7). 5. Remove the screws that secure the meat probe holder and remove the holder (if supplied). 6. Remove the flatcable on the power section. 7. Remove the clip on the back, top left side that secures panel and frame. 8. Remove the instrument panel. 9. Reverse the procedure to install. ELECTRIC PANEL 1. Remove the instrument panel according prior procedure. 2. Remove on the front side the screws that secure the panel. 3. Remove on the inside bottom of the electric panel the bolt and nuts. 4. Disconnect the wiring. 5. Slide the electrical panel backwards. 6. Reverse the procedure to install. Page 6 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 REMOVAL AND REPLACEMENT OF PARTS DISPLAY 1. Remove the right side panel according prior procedure. 2. Disconnect the flatcable on the display. 3. Remove the clip on the back, top left side that secures panel and frame. 4. Remove the nuts and washers on the backside of the display and remove the metal cover. 5. Remove the nuts and plastic rings that secure the board and remove the board. Do not forget to disconnect the blue connector on the board. 6. Reverse the procedure to install. PANEL AND FOIL ASSEMBLY 1. Remove the instrument panel according prior procedure. 2. Remove the display according prior procedure. 3. Remove the nuts that secure the panel with foil and remove panel. 4. Reverse the procedure to install. NAMEPANEL 1. Remove the instrument panel according prior procedure. 2. Remove the 4 nuts that secure the panel and remove panel. 3. Reverse the procedure to install. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 7 of 47 REMOVAL AND REPLACEMENT OF PARTS QUARTZ LAMP Caution: Do not touch the glass with your hands. The moisture from your hands could affect the live span of the lamp. This moisture can be removed with alcohol while the lamp is cold. Note: Use a clean rag or paper towel to replace the lamp. 1. Remove the insulators of the lamp. 2. Remove the bolt from each end of the lamp and remove the lamp. 3. Install the lamp with the painted side towards the top of the oven. Hold the metal when tightening the bolts to prevent the metal from twisting and damaging the lamp. 4. Tighten the insulators evenly to prevent damage. POWER SECTION JP3 & JP4 1. Remove the right side panel according prior procedure. 2. Disconnect wiring and flatcable on the board. 3. Remove the board from the clips by pressing the clips together. 4. Reverse the procedure to install. Note: When installing new board, ensure that JP3 and JP4 on new board are set the same as on the old board. Page 8 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 REMOVAL AND REPLACEMENT OF PARTS HIGH LIMIT THERMOSTAT 1. Remove the right side panel according prior procedure. 2. Remove the suction and fan plate on the inside of the oven. 3. (STG 5 only) Remove the nut on the clamp and slide clamp towards yourself. Loosen the screw in the clamp that secures the probe and remove the probe. 4. (STG 7 only) Remove the thermostat-probe from the clip in the oven and guide it outside through the opening in the side wall. 5. Remove the screws on the electric panel that secure the thermostat. 6. Remove the thermostat and disconnect the wiring. 7. Reverse the procedure to install. STG7 STG5 Note: Set the new high limit thermostat to its maximum position. MAIN SWITCH 1. Remove the instrument panel according prior procedure. 2. Loosen the screws on the electric panel that secure the switch. 3. Remove the switch and disconnect the wiring. 4. Reverse the procedure to install. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 9 of 47 REMOVAL AND REPLACEMENT OF PARTS MAGNETIC SWITCH 1. Remove the right side panel according prior procedure. 2. Disconnect the lead wires to the switch. 3. Push down on the locking tab and lift out and then up to remove it from the mounting bracket. 4. Reverse the procedure to install. BLOWER MOTOR 1. Remove the right side panel and the top cover according to prior procedures. 2. Remove the rotor discs, suction and fan plate in the oven. 3. Remove the wing nut on the fan blade and remove fan blade. (Left handed threads) 4. Disconnect wiring of the motor. 5. Remove the screws that secure the motor and remove the motor. 6. Reverse the procedure to install. Note: The blowers are equipped with a capacitor. Check the direction of rotation of the motor (clockwise) and change the wiring if necessary. Page 10 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 REMOVAL AND REPLACEMENT OF PARTS BLOWER MOTOR BOTTOM ROTISSERIE (STACKED STG) 1. Remove the right side panel according prior procedures. 2. Remove the rotor discs, suction and fan plate in the bottom oven. 3. Remove the wing nut on the fan blade and remove fan blade. Left handed threads. 4. Remove fat drawer from upper oven. 5. Remove the bolts that secure the intermediate plate and remove this plate. 6. Remove the drip trays from the upper oven. 7. Remove the bolts that secure the top plate (STG 5 must have special top cover!) and remove the top plate. 8. Disconnect wiring of the motor. 9. Remove the screws that secure the motor and remove the motor. 10.Reverse the procedure to install. Note: The blowers are equipped with a capacitor. Check the direction of rotation of the motor (clockwise) and change the wiring if necessary. PT550 SENSOR 1. Remove the right side panel according to prior procedure. 2. Disconnect the wiring of the sensor. 3. Remove the screw that secures the sensor and remove the sensor. 4. Reverse the procedure to install. Note: The wiring cable is an insulated cable with an earthing screen. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 11 of 47 REMOVAL AND REPLACEMENT OF PARTS HEATING ELEMENT STG7 1. Remove the rotor discs, right side panel, suction and fan plate according prior procedures. 2. Disconnect the wiring from the element. 3. Remove the mounting nut. 4. Remove the element from the mounting clip and pull it from the wall. 5. Reverse the procedure to install. STG5 DRIVE MOTOR 1. Remove the right side panel and rotor discs according prior procedure. 2. Disconnect the wiring of the motor. Check where the wire, marked A is connected. 3. Remove the screws that secure the fan cover and remove the cover. 4. (STG 5 only) Remove the nuts that secure the motor and remove the motor. 5. (STG 7 0nly) Set the drive arm in a position vertical downwards. This can be done manually or by turning the fan blade by hand. 6. Mark the position of the motor support with a marker. 7. Remove the bolts that secure the motor and the nuts that secure the motor support and remove the motor. 8. Check the white Teflon ring. Replace if necessary. 9. Install the fan blade on the new motor. 10.Reverse the procedure to install. Note: Always make a test run on maximum temperature to insure the motor is well mounted and adjusted. Page 12 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 REMOVAL AND REPLACEMENT OF PARTS DOOR ADJUSTMENT (LEFT SIDE) 1. Remove the left side panel according prior procedure. 2. Loosen the nuts of the upper hinge. The door must be closed. 3. Loosen the locknut and adjust the bolt in or out to adjust the door. 4. Tighten the nuts of the hinge and mount the left-hand panel. DOOR GLASS INSIDE 1. Lift the door upward out of the hinges and place on a table. 2. Remove the cap nuts and rings on the profiles of the door. 3. Remove the profiles from the glass. 4. Mount the profiles on the new glass. Do not forget the nylon rings inside the holes and the rings between metal and glass. 5. Mount the cap nuts and rings. Note! Tightening of nuts max.4.2 Nm. 6. Place the door in the hinges. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 13 of 47 REMOVAL AND REPLACEMENT OF PARTS DOOR GLASS OUTSIDE 1. Lift the inner door out of the hinges and lay aside. 2. Remove the left side panel according prior procedure. 3. Remove the 2 nuts behind the top hinge. The door must be closed. 4. Hold the door on both sides and move this towards yourself, before lifting it out of the hinges. Place the door with the rounded side down on a table. 5. Remove the screws, cap nuts and rings on the profiles of the door and remove the profiles. 6. Mount the profiles on the new glass. Do not forget the nylon rings inside the holes and the rings between metal and glass. 7. Reverse the procedure to install. Page 14 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 REMOVAL AND REPLACEMENT OF PARTS REMOVAL AND REPLACEMENT OF PARTS FOR THE STW5 AND STW7 WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indicating the circuit is being serviced. BLOWER MOTOR 1. Remove the right side panel according prior procedure. 2. Remove the racks and bottom plate. 3. Remove the cap nuts that secure the fan plate and remove fan plate. 4. Remove the wing nut on the fan blade and remove fan blade. Left handed threads. 5. Disconnect wiring of the motor. 6. Remove the screws that secure the motor and remove the motor. 7. Reverse the procedure to install. Note: The blowers are equipped with a capacitor. Check the direction of rotation of the motor and change the wiring if necessary. THERMOMETER 1. Remove the right side panel and the fan plate according prior procedures. 2. Remove the thermometer probe from the clamp inside the cavity and guide it outside through the opening. 3. Remove the thermometer by pushing in the clamps on both sides. 4. Reverse the procedure to install. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 15 of 47 REMOVAL AND REPLACEMENT OF PARTS THERMOSTAT Tabs 1. Remove the right side panel and the fan plate according prior procedures. 2. Remove the thermostat probe from the clamp inside the cavity and guide it outside through the opening. 3. Disconnect the wiring from the thermostat. 4. Remove the thermostat from the main switch by squeezing the tabs and pull the thermostat away. 5. Reverse the procedure to install. MAIN SWITCH 1. Remove the right side panel according prior procedure. 2. Remove the knob according prior procedure. 3. [STG7 only] Remove the 2 bolts on the backside of the instrumentpanel 4. Remove the screw that secures the instrumentpanel and remove this panel. 5. Remove the screws that secure the main switch and remove the switch. 6. Disconnect the wiring from the switch. 7. Remove the thermostat from the main switch according prior procedure. 8. Reverse the procedure to install. Page 16 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 REMOVAL AND REPLACEMENT OF PARTS HEATING ELEMENT 1. Remove the right side panel, racks, bottom plate and the fan plate according prior procedures. 2. Disconnect the wiring from the element. 3. Remove the nuts and rings that secure the element and remove the element. 4. Reverse the procedure to install. HALOTHERM LAMP 1. Remove the nuts of the cover profile. 2. Push the lamp to either side and pull it down to remove the lamp. 3. Insert one end of the new lamp in the socket and push it in. Align the other end of the lamp with the socket and allow the spring tension to push the lamp in place. 4. Replace the cover profile. Note: Be sure that the “drop” on the lamp is on the bottom side. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 17 of 47 ELECTRICAL TESTS AND SERVICE PROCEDURES ELECTRICAL TESTS AND SERVICE PROCEDURES WARNING: Disconnect the electrical power to the machine at the main circuit box. Place a tag on the circuit box indicating the circuit is being serviced. PT500 SENSOR TEST Temperature Resistance °F °C ± 5 Ohms 60 16 531 70 21 541 80 27 553 90 32 562 100 38 574 125 52 601 150 65 626 200 94 681 250 121 732 350 177 837 450 233 940 1. Remove the right side panel according prior procedure. 2. Remove the wiring from the sensor. 3. Connect a temperature sensor to the probe for comparison. 4. Test the probe with an Ohmmeter. HEATING ELEMENT TEST Type Wattage/Voltage Resistance Ω -5% + 10% STG 5 2000 / 208 2000 / 230 21.5 26.5 STG 7 2100 / 208 2100 / 230 20.5 25.0 STG 7 3100 / 208 3100 / 230 14.0 17.0 STW 5 2500 / 230 21.0 STW 7 1500 / 230 35.0 Page 18 of 47 Note: When testing the resistance of the element remove the wiring. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 ELECTRICAL TESTS AND SERVICE PROCEDURES KEYPAD TEST 1. Remove the instrument panel according prior procedure. 2. Remove the display according prior procedure. 3. Remove the nuts that secure the panel with foil and remove panel. 4. Use a multimeter to test. Connect the measuring pins to the cable plug pins for each key to be tested as indicated in the diagram. You can set the multimeter on a beep signal or set it on resistance measuring. Press the key to be tested and the meter should give a beep signal or indicates a resistance less than 200 Ohms. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 19 of 47 ELECTRICAL TESTS AND SERVICE PROCEDURES CONTROL LOCATION THERMOMETER THERMOSTAT DIAL Page 20 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 TROUBLESHOOTING TROUBLESHOOTING THE STG5/7 ROTISSERIE Symptom No power to oven controls. Main fuse or breaker blows. Drive motor does not run in auto mode. Blower motor does not run. Oventemperature differs from temperature setting in auto mode. All heating elements out, one quartzlamp and blowers operate while oven cavity is below set temperature. Oven temperature does not reach desired temperature in auto mode. No display and/or keypad does not function. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Possible causes 1. Main breaker open. 2. Fuse F1 or F2 burned. 3. Switch malfunction 4. Wiring loose. 1. Wiring incorrectly. 2. Heating element shorted. 3. Wiring shorted. 1. Main braker on L2 (STG5) or L1 (STG7) open (also no readings on display). 2. Fuse F1 (also no readings on display). 3. Capacitor malfunction. 4. Wiring loose. 5. Main switch malfunction. 6. Motor malfunction. 1. Capacitor malfunction. 2. Wiring loose. 3. Motor inoperative. 1. Safety thermostat malfunction. 2. Blower motor(s) inoperative (turning direction?) 3. Electronic control inoperative. 4. PT-550-sensor malfunction. 5. Dirty fanguard or fanblade(s). 1. Safety thermostat malfunction. 2. Contactor inoperative. 3. Wiring loose. 1. Safety thermostat malfunction. 2. PT-550-sensor malfunction. 3. Electronic control inoperative. 4. Heater(s) inoperative. 5. Incorrect line voltage. 1. Loose flatcable from display to electronic control. 2. Fuse F4 (63mA) burned. 3. Fuse F1 or F2 burned. 4. Display and/or electronic control malfunction. Page 21 of 47 TROUBLESHOOTING TROUBLESHOOTING THE STW5/7 WARMER Symptom No power to warmer controls. Main fuse or breaker blows. Blower motor does not run. Lamps do not operate. Oven temperature does not reach desired temperature. Products dry out too fast. Page 22 of 47 Possible causes 1. Main breaker open. 2. Switch malfunction. 3. Wiring loose. 1. Wiring incorrectly. 2. Heating element shorted. 3. Wiring shorted. 1. Capacitor malfunction. 2. Wiring loose. 3. Motor inoperative. 1. Lamp malfunction. 2. Switch malfunction. 3. Wiring loose. 1. Incorrect line voltage. 2. Heater(s) inoperative. 3. Thermometer malfunction. 4. Thermostat malfunction. 5. Blower motor inoperative (turning direction?) 6. Dirty fanguard or fanblade. 1. No water in tray. Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 EXPLODED VIEWS & PARTLISTS STG5 P - Sheet Iron Work EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 23 of 47 4 1 9011260 9170428 9170476 9174061 9170432 9170444 9123467 9170458 9170607 9174075 9174060 9172220 9174071 9174072 9141845 9174073 9112430 9172053 9172045 9172040 9172117 9170445 9174151 9146544 9171008 9174141 9174146 9073181 2 3 3-1 Page 24 of 47 4 5 13 14 15 16 17 21 22 23 24 29 30 49 50 52 56 59 64 68 72 76 80 83 86 3 1 1 1 1 1 1 2 2 1 8 4 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 9170446 1 Qt. Partnumber Item Strain relief Protection plate, electric components Spark catcher Drain-tap with handle Mounting plate, blower Plate, strain relief Reinforcement, side plate, right Sealing profile, Silicon L= 55 cm Name plate Eurogrill, foil + backplate Foil + backplate Nut Washer, insulation support Mounting plate Plate, air guide Cover plate, machine components Reinforcement, side plate, left Bottom plate, coated Cap, top Panel, customer side Operation panel Drawer Indication plate Support, gear motor Side panel, top Cover, removable Plate, outer, right Side panel, left Leg, rubber Frame, ass. Description EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 STG5 P - Components EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 25 of 47 4 1 9170443 9174132 9171014 9174133 9170426 9170427 9116662 9172250 9170464 9174079 9174083 9174081 9174084 9112210 9174161 9173005 9172016 9172108 9172020 9170441 9172080 9172054 9172122 9174162 4289966 9140027 9140001 9110023 9056082 9172062 9172078 9073131 9070094 8 9 9-1 Page 26 of 47 10 11 12 18 19 20 25 26 27 28 31 32 34 35 36 36-1 36-2 36-3 36-4 36-5 36-6 36-7 37 38 39 41 42 43 44 45 1 1 1 1 2 4 2 1 8 8 4 4 4 2 2 2 2 1 1 2 2 2 2 2 2 1 2 1 1 2 2 2 9170442 7 Qt. Partnumber Item Temperature sensor Sealing ring Fanblade, motor Steel bearing, 12 mm Lamp, quartz, 1000 W Lamp holder, cap + housing Heating element 208 V, 2000 W Blower Distance ring, outerglass Seal ring Brass bearing 8 mm, adjusted Brass bearing 8 mm Protection profile Hinge profile Glass black, outer Glass black, outer incl. hinge profile Glass, inner Gearmotor, complete with drive head Protection support Mounting plate, lamp holder Profile Holder, magnet Fastening, door handle Mounting profile, hinge side Profile, magnet Rotor shaft, incl. disc studs, coated Protection, lamp Hinge, left Hinge, right Spacing pin Plug, door handle Door handle Cover profile, inner glass Hinge profile Description 90 89 88 87 85 84 73 71 70 65 63 60 57 54 53 51-16 51-15 51-12 51-11 51-10 51-9 51-8 51-7 51-6 51-5 51-2 51-1 51 48 47 Item 9172052 9151010 9172404 9171018 9174162 9174163 9172251 9172113 9110250 9044205 9172037 9172021 9070141 9110276 9110242 9172328 9174106 9110030 9077101 9077088 9077070 9070840 9070531 9044572 9044564 8033659 0166555 9173051 9172049 9110802 Partnumber 1 1 1 2 24 8 2 1 2 2 1 1 44 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 Qt. Locking ring, knob Connecting block Connecting cable with plug 15-30P Plug Seal ring Distance ring, innerglass 3 mm Rotor disc 3 mm (5-holes), coated Flatcable, 34-pol. Fuse, 10A Fuse holder Back plate, main switch 0-1 Control knob, grey Magnet block Power section Display Main switch Electric panel Capacitor 1,5 mF Capacitor 2,5 mF Bracket, magnetic switch Magnetic switch Grommet Thermostat 50-250 °C Connecting block, 4,5,6 Connecting block, 1,2,3 Connecting block, 9-pol. Earth symbol Electric panel, ass. Cover, knob Plug, TG Description EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 STG7 P - Sheet Iron Work EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 27 of 47 1 1 2 1 2 1 9170404 9170419 9170475 9174005 9170421 9170425 9170444 9170450 9170451 9170606 9174031 9174004 9172202 9174013 9174015 9174016 9174099 9116581 9111913 9174034 9011260 9073181 9112430 9172053 9171008 9172040 9172045 9174146 9172116 9174151 9174140 9123467 2 3 3-1 Page 28 of 47 4 5 9 12 13 14 15 16 20 21 22 23 24 29 30 31 32 40 56 57 58 59 60 61 64 98 99 100 101 1 1 1 1 2 1 8 4 4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 9170448 1 Qt. Partnumber Item Indication plate Spark catcher Plate, strain relief Sealing profile, Silicon L= 71 cm Protection plate, electric components Foil + backplate Name plate Eurogrill, foil + backplate Drain-tap with handle Nut Washer, insulation support Strain relief Leg, rubber Mounting plate Air guide plate Cover plate, blower Cover, removable Ceiling Cover plate, machine components Reinforcement, side plate, left Bottom plate, coated Cap, top Panel, customer side Operation panel Drawer Mounting plate, blower Support, gear motor Reinforcement, side plate, right Side panel, top Cover, removable Side panel, right Side panel, left Heat shield Frame, ass. Description EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 STG7 P - Components EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 29 of 47 Partnumber 9170423 9174029 9170426 9170427 9116662 9172205 9170454 9174022 9174025 9174026 9174027 9112210 9173051 0166555 8033659 9044564 9044572 9070531 9070840 9077070 9077088 9077101 9110030 9174106 9172328 9174161 9110797 9173004 9172001 9172107 9172019 9170422 9172079 9172054 9172122 9174162 4289966 Item 7 8 10 11 Page 30 of 47 17 18 19 25 26 27 28 33 34 34-1 34-2 34-5 34-6 34-7 34-8 34-9 34-10 34-11 34-12 34-15 34-16 35 36 37 38 39 39-1 39-2 39-3 39-4 39-5 39-6 39-7 8 8 4 4 4 2 2 2 2 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 2 2 2 2 2 2 1 2 1 1 4 2 Qt. 55 62 63 67 70 83 84 84-1 85 88 90 91 92 93 94 Mounting plate, lamp holder Electric panel, ass. Earth symbol Connecting block, 9-pol. Connecting block, 1,2,3 Connecting block, 4,5,6 Thermostat 50-250 °C Grommet Magnetic switch Bracket, magnetic switch Capacitor 2,5 mF Capacitor 1,5 mF Electric panel Main switch Protection support Distance ring, outerglass Seal ring Brass bearing 8 mm, adjusted Brass bearing 8 mm Protection profile 108 52 Profile Hinge profile 51 Holder, magnet 105 50 Glass black, outer 49 Mounting profile, hinge side Fastening, door handle 104 48 Profile, magnet 103 47 Rotor shaft, ass., coated Glass black, outer incl. hinge profile 46 Protection, lamp Glass, inner 44 Hinge, left 96 43 Hinge, right 102 42 Cover profile, inner glass Gearmotor, complete with drive arm 41 Hinge profile Sealring, drive bearing Item Description 9172252 9151010 9171018 9174163 9174162 9172405 9172052 9070141 9172113 9110250 9044205 9110072 9174133 9171014 9174131 9172049 9172037 9172021 9110276 9110242 9110802 9172078 9172248 9172249 9070094 9073131 9172063 9056082 9110023 9110909 9040633 9110048 Partnumber 12 1 3 8 24 1 1 54 1 2 2 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 2 2 Qt. Tensilock bolt M5x10, mushroom head, coated Connecting block Plug Distance ring, innerglass 3 mm Seal ring Connecting cable with plug 15-50P Locking ring, knob Magnet block Flatcable, 34-pol. Fuse, 10A Fuse holder Strain relief Spacing pin Plug, door handle Door handle Cover, knob Back plate, main switch 0-1 Control knob, grey Power section Display Plug, TG Fanblade, motor Rotor disc, left, coated, incl. support pins Rotor disc, right, coated, incl. support pins Temperature sensor Sealing ring Steel bearing, 14 mm Lamp, quartz, 1000 W Lamp holder, cap + housing Heating element 208 V, 3100 W Heating element 208 V, 2100 W Blower Description EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 STW5 - Sheet Iron Work EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 31 of 47 3 1 9170428 9174061 9170432 9170439 9174117 9174096 9170480 9171020 9170458 9170460 9174075 9174089 9174092 9174060 9174095 9174073 9172040 9142192 9011260 9171008 9174142 9172053 9172117 9123467 9073181 9174151 2 3 4 Page 32 of 47 7 8 9 10 11 14 15 16 19 20 23 24 29 42 56 57 58 64 67 69 72 74 75 1 3 1 2 8 1 1 4 3 2 1 1 1 1 1 1 1 1 8 1 1 1 1 1 1 9170447 1 Qt. Partnumber Item Plate, strain relief Strain relief Indication plate Sealing profile, Silicon L= 55 cm Nut Spark catcher Drain-tap with handle Leg, rubber Display rack Name plate Eurogrill, foil + backplate Mounting plate Cover plate, machine components Cap, top Reinforcement, side plate, right Bottom plate Panel, customer side Operation panel Drawer Spacing pin Side panel, right Profile for bottom plate Runner Ventilating plate Side panel, top Cover, removable Side panel, left Frame, ass. Description EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 STW5 - Components EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 33 of 47 Page 34 of 47 1 2 2 9174132 9171014 9174133 9170426 9170427 9170464 9174115 9172108 9172020 9170441 9172080 9172054 9174162 4289966 9174079 9174083 9110048 9142265 9160865 9174125 9052826 9082774 9172021 9172408 9040714 9052842 9040722 9110030 9082164 9172049 9044564 9044572 5 5-1 6 12 13 17 18 22 22-1 22-2 22-3 22-4 22-6 22-7 25 26 30 31 32 33 34 35 38 39 40 41 44 45 46 47 48 49 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 2 8 8 4 4 2 2 2 2 2 1 1 Qt. Partnumber Item Connecting block, 4,5,6 Connecting block, 1,2,3 Cover, knob Thermometer, analogue °F Capacitor 1,5 mF Connecting block Thermostat 30-110 C Main switch, warmer Back plate, switch °F Control knob, grey Lamp, Halotherm 200 W Lamp holder Lamp shade Heating element, 2500 W Spray mouth Blower Fastening, door handle Mounting profile, hinge side Distance ring, outerglass Seal ring Brass bearing 8 mm Protection profile Hinge profile Glass black, outer Glass black, outer incl. hinge profile Under plate Profile, magnet Hinge, left Hinge, right Spacing pin Plug, door handle Door handle Description 73 71 70 66 59 9172400 0169189 0169197 9172052 9070141 1 2 2 1 32 Connecting cable with plug 6-15P Nut, heating element Gasket, heating element Locking ring, knob Magnet block EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 STW7 - Sheet Iron Work EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 35 of 47 1 1 9174053 9170412 9170419 9170479 9174005 9170421 9174052 9171020 9170451 9170462 9174031 9174044 9174045 9174046 9174048 9174034 9172040 9040748 9011260 9073181 9171008 9174140 9172053 9172116 9174151 9123467 2 3 7 Page 36 of 47 7-1 8 9 11 12 15 16 17 22 23 24 25 31 40 49 50 56 61 64 67 69 71 72 1 1 2 1 1 1 3 4 3 2 1 1 1 1 1 1 1 1 12 1 1 1 1 5 1 9170449 1 Qt. Partnumber Item Indication plate Plate, strain relief Sealing profile, Silicon L= 71 cm Nut Spark catcher Drain-tap with handle Strain relief Leg, rubber Display rack Name plate Eurogrill, foil + backplate Mounting plate Cover plate, machine components Reinforcement, side plate, right Cap, top Inner bottom Panel, customer side Operation panel Drawer Spacing pin Profile for bottom plate Side panel, top Cover, removable Side panel, right Side panel, left Cover plate, blower Runner Frame Description EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 STW7 - Components EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 37 of 47 1 9174131 9171014 9174133 9174022 9170426 9170427 9170454 9174125 9052826 9082774 9172107 9172019 9170422 9172079 9172054 9174162 4289966 9174025 9110048 9174139 9174115 9172021 9172408 9172049 9040714 9040722 9110030 9082164 9044564 9044572 9005251 9082994 9070141 4 4-1 5 6 Page 38 of 47 13 14 18 19 20 21 26 26-1 26-2 26-3 26-4 26-6 26-7 28 33 34 35 36 37 38 42 43 44 45 46 47 48 60 62 36 1 2 1 1 1 1 1 1 1 1 1 2 1 1 2 8 8 4 4 2 2 2 2 4 2 2 1 1 2 2 2 Qt. Partnumber Item Magnet block Thermostat 32-110 °C Heating element, 1500 W Connecting block, 4,5,6 Connecting block, 1,2,3 Thermometer, analogue °F Capacitor 1,5 mF Connecting block Main switch, warmer Cover, knob Back plate, switch °F Control knob, grey Under plate Spray mouth, blower Blower Fastening, door handle Distance ring, outerglass Seal ring Brass bearing 8 mm Protection profile Hinge profile Glass black, outer Glass black, outer incl. hinge profile Lamp, Halotherm 200 W Lamp holder Lamp shade Profile, magnet Hinge, left Hinge, right Mounting profile, hinge side Spacing pin Plug, door handle Door handle Description 75 74 73 65 0169197 9172402 0169189 9172052 2 1 2 1 Gasket, heating element Connecting cable with plug 15-15P Nut, heating element Locking ring, knob EXPLODED VIEWS AND PARTLISTS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 ELECTRICAL DIAGRAMS STG5 P - Circuit diagram ELECTRICAL DIAGRAMS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 39 of 47 STG5 P - Wiring diagram ELECTRICAL DIAGRAMS Page 40 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 STG7 P - Circuit diagram ELECTRICAL DIAGRAMS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 41 of 47 STG7 P - Wiring diagram ELECTRICAL DIAGRAMS Page 42 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 STW5 - Circuit diagram ELECTRICAL DIAGRAMS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 43 of 47 STW5 - Wiring diagram ELECTRICAL DIAGRAMS Page 44 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 STW7 - Circuit diagram ELECTRICAL DIAGRAMS Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Page 45 of 47 STW7 - Wiring diagram ELECTRICAL DIAGRAMS Page 46 of 47 Service Manual STG5/7 STW5/7 form 9123647 rev. 11/2005 Fri-Jado Inc. • 180 Kehoe Blvd. • Carol Stream, Ill. 60188 • USA • tel. 630-784-3469 • fax 630-784-1650 • toll free 877-FRI-JADO • us.info@frijado.com • www.frijado.com