Download Life Fitness PCST-DOMLX-02 User's Manual

PCST-DOMLX-02, PCST-DOMHX-02, and PCST-INTHX-02 Treadmills
Customer Support Services
PARTS MANUAL
rev 22 May 2008
Platinum Club Series Treadmill
CONTENTS
PCST-XXXXX-02
S/N PST100000 and up
Miscellaneous .......................................................................................................... 3
Rear End Caps.......................................................................................................... 4
Anti-slip Pad and Extrusions ......................................................................................... 5
Console Assembly ..................................................................................................... 6
Uprights and Covers .................................................................................................. 7
Bridge Covers and Activity Zone .................................................................................... 8
Handrails and Covers ................................................................................................. 9
Console Bracket and Covers ........................................................................................10
Ergo Bar Components ................................................................................................11
Motor Pan Covers.....................................................................................................12
Motor Pan Brackets ..................................................................................................13
Belt, Deck, and Rollers ..............................................................................................14
Deck Springs and Roller Guards ....................................................................................15
Lift Motor and Hardware ............................................................................................16
Lift Frame and Wheels ..............................................................................................17
DSP Motor Controller ................................................................................................18
On/Off Switch, Home Switch, and Line Filter ...................................................................19
Drive Motor Assembly................................................................................................20
Idler Assembly and Static Brush....................................................................................21
Leg Leveler Assembly................................................................................................22
Cables ..................................................................................................................23
2
Platinum Club Series Treadmill
Miscellaneous
PCST-XXXXX-02
S/N PST100000 and up
Description
Part No.
OPERATION MANUAL
M051-00K65-A020
HARDWARE BAG
AK65-00025-0000
BAG CONSISTS OF:
SCREW – 8-18x12
SCREW – M6x1.00-6G6Gx20
SCREW – M6x1.00-6G6Gx35
SCREW – M12x1.75-6G6Gx30
SCREW – M6x1.00-6G6Gx14
SCREW – 10-16X8
SCREW – M3x.8-6G6Gx10
WASHER – M006.50
WASHER – M012.70
C-SAFE Splitter
0017-00101-1769
0017-00101-1902
0017-00101-1954
0017-00101-1984
0017-00101-1953
0017-00101-1776
0017-00101-1995
0017-00104-0488
0017-00104-0489
0017-00021-2740
–
–
–
–
–
–
–
–
2 PCS.
7 PCS.
6 PCS.
16 PCS.
68 PCS.
8 PCS.
4 PCS.
19 PCS.
16 PCS.
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
Line cord Bracket
0017-00008-0204
0017-00008-0205
0017-00008-0206
0K65-01131-0000
SCREW – M4x.07-6G6Gx10
0017-00101-1968 – 2 PCS.
LINE CORDS:
Domestic Low Voltage
Domestic High Voltage
International high Voltage
UK
Australia
China
0017-00003-0985
0017-00003-0781
0017-00003-0696
0017-00003-0890
0017-00003-0996
0017-00003-1014
This treadmill has both Lifepulse hand sensors and telemetry and is pre-wired for attachable TV.
3
Platinum Club Series Treadmill
Rear End Caps
PCS5T-XXXXX-02
S/N PST100000 and up
Right Rear End Cap
0K65-01065-0001
Left Rear End Cap
0K65-01065-0002
4
Rear End Cap
Mounting Screws (4)
0017-00101-1776
Platinum Club Series Treadmill
Anti-slip Pad and Extrusions
PCST-XXXXX-02
S/N PST100000 and up
Right Anti-slip Pad
0K65-01190-0001
Left Anti-slip Pad
0K65-01190-0002
Lower Extrusion Spacer
(1 per side)
0K65-01259-0000
Recloseable Duralock
Fasteners (4)
0017-00042-1194
RH Lower Frame Extrusion Assembly
AK65-00093-0001
LH Lower Frame Extrusion Assembly
AK65-00093-0002
(Assemblies Include Dual-Lock tape)
5
Right Upper Extrusion/Ant-slip Pad Kit
GK65-00002-0011
Left Upper Extrusion/Anti-slip Pad Kit
GK65-00002-0012
Platinum Club Series Treadmill
Console Assembly
PCST-XXXXX-02
S/N PST100000 and up
Description
Part No.
LED TREADMILL CONSOLE – ENGLISH
LEDT-DOMXX-01
LED TREADMILL CONSOLE - INTERNATIONAL
LEDT-INTXX-01
7-INCH LCD TREADMILL CONSOLE DOM
07DT-DOMXX-01
7-INCH LCD TREADMILL CONSOLE INT
07DT-INTXX-01
15-INCH LCD TREADMILL CONSOLE DOM NTSC
15DT-DOMXN-01
15-INCH LCD TREADMILL CONSOLE NTSC
15DT-INTXN-01
15-INCH LCD TREADMILL CONSOLE PAL
15DT-INTXP-01
6
Platinum Club Series Treadmill
Uprights and Covers
PCST-XXXXX-02
S/N PST100000 and up
Right or Left Upright Assembly
AK65-00069-0001
Upright Mounting Bolts (6)
0017-00101-1984
Washers (6)
0017-00104-0489
Right Upright Cover
0K65-01127-0001
Left Upright Cover
0K65-01127-0002
Upright Cover
Mounting Screws (2)
0017-00101-1776
7
Platinum Club Series Treadmill
PCST-XXXXX-02
Bridge Covers and Activity Zone
S/N PST100000 and up
Top Bridge Cover
0K65-01051-0000
Bottom Bridge Cover
0K65-01052-0000
Bezel Access Door
0K65-01053-0000
Bridge Access Door
0K65-01208-0000
Bridge Cover Mounting Screws (10)
0017-00101-1953
Activity Zone Assembly
AK65-00015-0000
Mounting Screws (2)
0017-00101-1954
8
Platinum Club Series Treadmill
Handrails and Covers
PCST-XXXXX-02
S/N PST100000 and up
Right Handrail Assembly
AK65-00077-0001
Right Outer Handrail Cover
0K65-01167-0001
Outer Handrail Mounting Screws
(6 per cover)
0017-00101-1953
Left Handrail Assembly
AK65-00077-0002
Left Outer
Handrail Cover
0K65-01167-0002
Right Inner Handrail Cover
0K65-01168-0001
Left Inner Handrail Cover
0K65-01168-0002
Inner Handrail Mounting
Screws (5 per cover)
0017-00101-1953
Inner Handrail Plug
0K65-01225-0000
Plugs (bag of 10)
AK65-00101-0000
9
Platinum Club Series Treadmill
Console Bracket and Covers
Console Bracket Assembly
AK65-00085-0000
PCST-XXXXX-02
S/N PST100000 and up
Console Mounting Screws (4)
0017-00101-1995
Rear Console
Cover w/Decal
AK65-00090-0000
Rear Console
Cover Screws (2)
0017-00101-1953
Neck Spacer Screws (2)
0017-00101-1953
Console Neck Spacer
0K65-01188-0000
10
Platinum Club Series Treadmill
Ergo Bar Components
PCST-XXXXX-02
S/N PST100000 and up
HR Sensor Kit
GK65-00002-0002
(includes 4 sensors, sensor gaskets,
and mounting screws)
Bridge Weldment
AK65-00129-0000
Bridge Weldment
Mounting Screws (4)
0017-00101-1953
Inner Ergo Bar Gasket (right)
0K65-01204-0001
Inner Ergo Bar Gasket (left)
0K65-01204-0002
Ergo Bar Assembly
AK65-00014-0000
(includes HR sensors kit
and inner Ergo Bar gaskets)
Mounting Screws (4)
0017-00101-1954
Flat Washers (4)
0017-00104-0488
Outer Ergo Bar Gasket (right)
0K65-01203-0001
Outer Ergo Bar Gasket (left)
0K65-01203-0002
11
Platinum Club Series Treadmill
Motor Pan Covers
Bottom Motor Cover
0K65-01126-0000
Motor Cover Screws (4)
0017-00101-1776
PCST-XXXXX-02
S/N PST100000 and up
Top Motor Cover
0K65-01125-0000
Motor Cover Screws (4)
0017-00101-1776
12
Platinum Club Series Treadmill
Motor Pan Brackets
PCST-XXXXX-02
S/N PST100000 and up
Actuator and Frame Tie Weldment
AK65-00088-0000
Flat Washers (5)
0017-00104-0334
Bar Tie
Mounting Bolts (5)
0K65-01187-0000
0017-00101-1983
Bar Tie Mounting Hardware
Lock Washers (5)
0017-00101-1959 (4)
0017-00104-0064
0017-00103-0333 (4)
Mounting Bolts (2)
0017-00104-0330 (4)
0017-00101-1982
0017-00104-0334 (4)
Flat Washers (2)
0017-00104-0492
Left Front Motor Cover Bracket
0K65-01134-0002
Mounting Screws (4)
0017-00101-1961
Right Front Motor Cover Bracket
0K65-01134-0001
Mounting Screws (3)
0017-00101-1961
13
Platinum Club Series Treadmill
Belt, Deck, and Rollers
PCST-XXXXX-02
S/N PST100000 and up
Striding Belt
0K65-01272-0000
Front Roller Assy.
AK65-00067-0000 (Dom)
AK65-00067-0001 (INT)
Mounting Bolt
0017-00101-0974
Deck
Lock Washer
0K65-01273-0000
0017-00104-0006
Deck Screws (4)
Flat Washer
0017-00101-1775
0017-00104-0043
Drive Pulley
0K58-01105-0000
Hex Bolts (4)
0017-00101-1632
Lock Washers (4)
0017-00104-0005
Flat Washers (4)
0017-00104-0330
Rear Roller
0K65-01199-0000 (Dom)
0K65-01199-0001 (INT)
Rear Roller Tension Bolts (2)
0017-00101-1880
Flat Washers (2)
0017-00104-0334
Front Roller
0K65-01195-0000 (Dom)
0K65-01195-0001 (INT)
14
Platinum Club Series Treadmill
Deck Springs and Roller Guards
PCST-XXXXX-02
S/N PST100000 and up
Deck Springs
(4 on each side)
0K40-01026-0002
Spring Mounting Screw
0017-00101-1652
Flat Washer
0017-00104-0072
Toe Guard
Toe Guard
Mounting Hardware
AK65-00080-0000
Bolts (2)
0017-00101-1967
Washers (2)
0017-00104-0004
Nuts (4)
0017-00103-0333
Washers (2)
0017-00104-0469
Roller Guard Kit
GK65-00002-0001
(includes right and left roller
guards, grommets, and screws)
15
Platinum Club Series Treadmill
Lift Motor and Hardware
PCST-XXXXX-02
S/N PST100000 and up
Ring Grip Pin
0017-00007-0275
Lift Actuators
115V
GK65-00002-0008
230V
GK65-00002-0009
Bolt
0017-00101-1021
Nut
0017-00103-0025
16
Platinum Club Series Treadmill
Lift Frame and Wheels
PCST-XXXXX-02
S/N PST100000 and up
Lift Frame Assembly
(includes lift frame, wheels,
e-rings, and end caps)
AK65-00035-0000
Tube End Caps (8)
0K60-01092-0000
Lift Wheels (2)
0K65-01245-0000
E-Rings (2)
0017-00100-0249
Painted Lift Frame Weldment
AK65-00089-0001
Lift Frame Mounting Bolts (2)
0017-00101-1964
Lift Frame Mounting Nuts (2)
0017-00103-0349
Washers (2)
0017-00104-0259
Sleeve Bushings (2)
0K65-01242-0000
17
Platinum Club Series Treadmill
DSP Motor Controller
PCST-XXXXX-02
S/N PST100000 and up
DSP Motor Controller with Cable
GK65-00002-0015 100-120V
GK65-00002-0016 200-240V
Hex Nuts (3)
0017-00103-0350
18
PLATINUM CLUB SERIES
On/Off switch, Home Switch, and Line Filter
Ground Screws (2)
0017-00101-1968
Line Filters
20 amp (Dom only)
0017-00003-1015
10 amp (INT only)
0017-00003-0898
Line Filter Mounting Screws (2)
0017-00101-1968
PCST-XXXXX-02
S/N PST100000 and up
Home Switch
0017-00032-0195
Mounting Nuts (2)
0017-00103-0350
IEC Receptacle
0017-00003-0949
IEC Receptacle
Mounting Screws (2)
0017-00101-1969
19
On/Off Switch
0017-00032-0198
Platinum Club Series Treadmill
Drive Motor Assembly
Drive Motor
AK58-00171-0002
PCST-XXXXX-02
S/N PST100000 and up
Flywheel with Fan
0K65-01221-0000
Hex Bolt
0017-00101-1885
Setscrews (2)
0017-00101-0333
Hex Nuts (4)
0017-00103-0027
Drive Pulley
0K58-01057-0001
Insulating Washers (4)
0K58-01255-0000
Insulating Pads (2)
0K58-01256-0001
20
Platinum Club Series Treadmill
Idler Assembly
PCST-XXXXX-02
S/N PST100000 and up
Idler Assembly
(includes idler bracket,
plastic idler, threaded
shaft, and nut)
AK65-00029-0000
Idler Bracket
0K65-01113-0000
Plastic Idler
0K26-01731-0000
Threaded Shaft
0K58-01084-0002
Nut
0017-00103-0324
Locking Pin
0017-00007-0248
Mounting Nuts (4)
0017-00103-0333
Extension Spring
0K58-01085-0000
Spring Damper
0K26-02055-0000
21
Platinum Club Series Treadmill
Leg Leveler Assembly
PCST-XXXXX-02
S/N PST100000 and up
Leg Leveler Assembly
(includes leveler bracket, pivot
pin, stop nut, and leveling foot)
AK58-00370-0000
Hex Nuts (4)
0017-00103-0333
Leveler Bracket
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Stop Nut
0K58-01099-0000
Leveling Foot
0K58-01110-0000
22
PLATINUM CLUB SERIES TREADMILL
Cables
PCST-XXXXX-02
S/N PST100000 and up
AK26-00348-0000 – Qty. 2 – Green and yellow ground wire with spade lug on one
end and ring terminal on the other. One goes from
the IEC connector to the frame and the other from
the line filter to the frame.
AK32-00160-0000 - Qty. 1 – External Power cable with ferrite.
AK65-00062-0000 – Qty. 1 – RG6 Coax cable 75”
AK58-00034-0001 – Qty. 1 – Main Power cable from DSP to Console
AK58-00224-0001 – Qty. 1 – Mov Filter cable has a two pin connector on one end
and a terminal on the end of one green wire and two
spade lugs at the end of a varistor spliced to the
other green wire.
AK58-00263-0000 – Qty. 1 – Hi-Pot Jumper cable is a two pin connector with a
green wire looped between both pins.
AK65-00043-0001 – Qty. 1 – Cable from MIB in console to Activity Zone
AK65-00047-0000 – Qty. 1 – Heart Rate Ergo Bar cable
AK65-00051-0000 – Qty. 1 – 20” C-Safe cable. From splitter to console.
AK65-00051-0001 – Qty. 1 – 65” C-Safe upright cable. Runs from the base to the
splitter in the bridge assembly.
AK65-00073-0000 – Qty. 1 – Cable Assy: Power DSP (Dom. Low Voltage units only)
AK65-00073-0001 – Qty. 1 – Cable Assy: Power DSP; High Voltage (Domestic)
AK65-00073-0002 – Qty. 1 - Cable Assy: Power DSP; High Voltage (International)
AK65-00074-0000 – Qty. 1 – Home switch cable from home switch to Motor
Controller.
AK65-00081-0000 – Qty. 1 – AC power cable with an IEC connector on one end
and a ring terminal on the Green/Yellow wire and
spade lugs on the brown and blue wires.
23
Platinum Club Series Treadmill
Cables
PCST-XXXXX-02
S/N PST100000 and up
AK65-00094-0000 – Qty. 1 – Black and white wires with spade lug on each end.
From line filter to IEC connector.
AK65-00095-0000 – Qty. 1 – Line filter to switch cable with a black and white
wire that have spade lugs on one end and
flag type spade lugs on the other.
AK65-00011-0001 – Qty. 1 – Harness assembly 120/60 20A
(Domestic High Voltage units only)…..consists of the
following components:
1) AK26-00348-0000 Outlet/Gnd Jumper Cable Assy.
2) AK58-00224-0001 MOV Filter Cable Assy.
3) AK58-00263-0000 Hi Pot Jumper cable Assy.
4) AK65-00081-0000 AC Power cable assy.
5) AK65-00094-0000 IEC to filter cable assy.
6) AK65-00095-0000 Filter to switch cable assy.
7) 0017-00003-1015 Line filter 20A
AK65-00011-0004 – Qty. 1 – Harness assembly 120/60 20A
(Domestic Low Voltage units only)……consists of the
following components:
1) AK26-00348-0000 Outlet/Gnd Jumper Cable Assy.
2) AK58-00224-0001 MOV Filter Cable Assy.
3) AK58-00263-0000 Hi Pot Jumper cable Assy.
4) AK65-00081-0000 AC Power cable assy.
5) AK65-00094-0000 IEC to filter cable assy.
6) AK65-00115-0000 Filter/Inductor/Switch cable
assy.
7) 0017-00003-1015 Line filter 20A
24
Platinum Club Series Treadmill
Cables
PCST-XXXXX-02
S/N PST100000 and up
AK65-00011-0005 – Qty. 1 – Harness assembly 230/50 10A
(International units only) ……consists of the
following components:
1) AK26-00348-0000 Outlet/Gnd Jumper Cable Assy.
2) AK58-00224-0001 MOV Filter Cable Assy.
3) AK58-00263-0000 Hi Pot Jumper cable Assy.
4) AK65-00081-0000 AC Power cable assy.
5) AK65-00094-0000 IEC to filter cable assy.
6) AK65-00116-0000 Filter/Inductor/Switch cable
assy.
7) 0017-00003-098 Line filter 10A
25