Download Craftsman EZ3 917.259551 Owner`s manual
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® MODEL NUMBER 917.259551 OWNER'SMANUAL o Assembly o Operation o Customer Responsibilities o Service and Adjustments o Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917 SAFETY RULES Safe Operation Practices for Ride-On Mowers & IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS iNJURY OR DEATH L • • • • • '* • o • • • • • • o GENERAL OPERATION Read, understand, and follow all instructions in the manual and on the machine before starting Only allow responsible adults, who are familiar with the instructions, to operate the machine Clear the area el objects such as rocks, toys, wire, etc, which could be picked up and thrown by the blade Be sure the area is clear of other peopte before mowing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and whife backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave a running machine unattended Always turn off blades, set parking brake, stop engine, and remove keys before dismounting Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute. Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck I1o SLOPE 111.CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity Never assume that children wilt remain where you last saw them • Keep children out of the mowing area and under the watchful care of another responsible adult • Be alert and turn machine off if children enter the area • Before and when backing, _ook behind and down for small children • Never carry children They may lalt off and be seriously injured or interfere with safe machine operation • Never allow children to operate the machine • Use extra care when approaching blind corners shrubs. trees, or other obiects that may obscure vision IV. SERVICE • Use extra care in handling gasoline and other fuels Theyare flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with fl'_e engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuet container inside where there is an open flame, such as a water heater Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free el grass, leaves, or other debris build-up Clean oil or fuel spillage Allow machine to cool beiore storing Stop and inspect the equipment il you strike an obiect Repair, if necessary, before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or at!ow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary Mower blades are sharp and can cut Wrap the blade(s) or wear gloves, and use extra caution when servicing them Check brake operation {requently Adiust and service as required • • OPERATION Slopes are a major factor related to loss-of-control and tipove r accidents, which can result in severe injury o r death All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it DO: • Mow up and down siopes, not across • Remove obstacles such as rocks, tree limbs, etc • Watch for holes, ruts, or bumps Uneven terrain could overturn the machine Tail grass can hide obstacles • Use slow speed Choose a tow gear so that you will not have to stop or shift while on the slope • Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability • Use extra care with grass catchers or other attachments These can change the stability of the machine • Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction_ • Avoid starting or stopping on a slope if tires lose traction, disengage the blades and proceed slowly straight down the slope • • • • • • i i i1,1,, IIH. ii ii i i , i IH, i,J, ,i i i i i Hi portant safety precautions. It means CAUTION!!! YOUR Look for this BECOMEALERT!!I symbol to point out imSAFETY IS INVOLVED. i iiii, DO NOT: • Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible • Do not mow near drop-offs, ditches, or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in • Do not mow on wet grass. Reduced traction couid cause sliding • Do not try to stabilize the machine by putting your foot on the ground. • Do not use grass catcher on steep slopes ,,, iii H,,,I, IH I III , I H,,,,, ......................... CAUTioN: Aiways di oo.nectspark p.,g......... spark plug in order to prevent accidental wire and place wire where it cannot contact starting when setting up, transporting, adjusting or making repairs. ''''L ' IH'll I'll :_-. I II IIII I I IHHH A WARNING The engine exhaust from this product contains cliemicals known to the State of California to cause cancer, birth defects, or other reproductive harm° :_ PRODUCT 917.259551 SERIAL NUMBER DATE OF PURCHASE THEMODELANDSERIALNUMBERSWtLLBEFOUND ON A PLATE UNDER THE SEAT YOUSHOULDRECORDBOTHSERIALNUMBERAND DATE OF PURCHASE AND KEEPIN A SAFE PLACE FOR FUTURE REFERENCE, MAINTENANCE • ° • ' GASOUNE ; .25 GALLONS is available on this prodstore for details. RESPONSIBRUTIES Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your tractor, Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual, [-IMITED TWOYEAR"WARRANTY CAPACITY OIL TYPE (AP[-SF/SG/SH): SAE 10W30 (above 32°F) SAE 5W-30 (below 32°F) OIL CAPACITY: Wi FILTER: W/O FILTER: SPARK PLUG: (GAP: 040") CHAMPION VALVE CLEARANCE: NOT ADJUSTABLE 40 PINTS 35 PlNTS RC12YC GROUND SPEED (MPH): FORWARD: REVERSE: 0 -5 5 0-24 TIRE PRESSURE: FRONT: REAR: CHARGING SYSTEM: 3 AMPS BATTERY 5 AMPS HEADLIGHTS BATTERY: AMP/HR: MIN CCA: CASE SIZE: BLADE BOLT TORQUE: AND TYPE: 30-35 FT. LBS. UNLEADED REGULAR 14 PS1 10 PSi 30 240 UtR WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any)_ If a spark arrestor is used, it should be maintained in effective working order by the operator, tn the state of California the above is required by law (Section 4442 of the California Public Resources Code} Other states may have similar laws Federal taws apply on federal lands, A spark arrester for the muffler is available through your nearest Sears Authorized Service Center/ Department (See REPAIR PARTS section of this manual) AGREEMENT A Sears Maintenance Agreement uct.. Contact your nearest Sears CUSTOMER 15,5 H MODEL ,,lUMBER SPECIFiCAT ONS HORSEPOWER: _ CONGRATULATIONS on your purchase of a Sears Tractor,, It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service CentedDepartmenL We have competent, welltrained technicians and the proper tools to service or repair this tractor Please read and retain this manuai. The instructions win enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES". 0N CRAFTSMAN RIDING EQUIPMENT ............ For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears w{tl repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover: ,, Expendable items which become worn during normal use, such as b_ades, spark plugs, air cleaners, belts, ere • Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass. • Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner's manual. o Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30 DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER AFTER 30 DAYS FROM THE DATE OF PURCHASE, WARRANTY SERVICE iS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO YOUR NEAREST SEARS SERVICE CENTER, (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY) THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS 1NTHE UNITED STATES This Warranty gives you specific legal rights, and you may also have other rights which may vary from stale to state SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, 1L 60179 ,qu n, ,,,i,, 3 TABLE OF CONTENTS SAFETY RULES ............................................................ 2 PRODUCT SPECIFICATIONS ...................................... 3 CUSTOMER RESPONSIBILITIES ..................... 3, 16-19 WARRANTY .................................................................. 3 TABLE OF CONTENTS ................................................ 4 INDEX ............................................................................ 4 TRACTOR ACCESSORIES ........................................... 5 ASSEMBLY ................................................................ 7-9 OPERATION ............................................................ 10-I ,5 MAINTENANCE SCHEDULE ....................................... 16 SERVICE AND ADJUSTMENTS ............................ 20-25 STORAGE ..................................................................... 26 TROUBLESHOOTING ............................................ 27-28 REPAIR PARTS - TRACTOR .................................. 30-47 REPAIR PARTS - ENGINE ..................................... 48-53 PARTS ORDERING/SERVICE .....................BACK PAGE INDEX A E ........................................... Accessories ................... : ................ 5 Adjustments: Brake .......................................... 22 Carburetor .................................... 25 Mower: Front-To-Back ...........................21 Side-To_Side ............... 21 Throttle Control Cable ................ 24 Air Filter, Engine ........................... 18 Air Screen, Engine ............................. !8 Assembly 7-9 B ........ C 24 29 Wiring Diagram ...................... 30 Engine: Air Filter ................................ 18 Air Screen ................................. tg Cooling Fins, Engine ........... t9 Oil Change ................... t8 Oil Level ........................... 13, t 8 Oil Type .................. 18 Preparation .................. 13 Repair Parts ...................... 48-53 Starting ........................... 14 Storage ............................... 26 F Filters: Air ....................................... 18 Fuel ................................. 19 Fuel: Type ............................. Storage .......................... Fuse ........................... G Gauge Wheels .................. 13 26 24 8 H Hoed RemovaVInstailation L ................... 24 Leveling Mower Deck ........................ Lubrication Chart ...................... 21 16 1 I Interlocks and Relays ............... Schematic ............................... M Maintenance Schedule ............. Mower: Adjustment, Front-to-Back ...... Adjustment, Side-to-Side ..... Blade Sharpening .......... Blade Replacement ............. Cutting Height .................. Installation Operation Removal .............................. .................................. 16 21 21 !7 17 12 20 13 20 Cutting Height, Mower .................... ......................................... ............................... ......................................... ............................... Carburetor Adjustment .......................... 25 Controls, Tractor Customer Responsibilities .............. 16-19 Engine: Air Filter .......................... 18 Air Screen, Engine ............. 19 Battery 17 Cooling Fins, Engine ............... 19 Engine Oil 19 Fuel Filter ................................ 19 Spark Plugs ...................................19 Tractor: BJades 17 Lubrication Chart ........................ t6 Maintenance Schedule .......... 16 Tire Care .................... 8,17,23 Oil: ................................ ................................ Battery: Charging .............................................. 7-8 Cleaning 17 Connecting ............................... 7-8 Starting with Weak Battery .............. 23 Storage ....................................... 26 Terminals ................................... 17 Belts: Motion Drive Removal/Replacement .............. 22 Mower Blade Drive Removal/Replacement ..... 22 Blade: Sharpening ................................ 17 Replacement .............................. 17 Brake Adjustment .................................. 22 O Electrical: 12 Mowing Tips ...................................... !5 Muffler .............................................. 19 Spark Arrestor ...............................3,40 Mulcher Plate ............................ g Cold Weather Conditions .... Engine ............................... Storage .................................. Operation ........................ Operating Mower ........ Options: Accessories .................... Spark Arrestor ........... P Parking Brake ............. Parts Bag ................................. Parts, Replacement!Repair Product Specifications 13,18 I8 26 t0-t5 13 5 3,40 11_12 6 30-47 3 R Repair Parts ............... 30-47 S Safety Rules ........... 2 Seat ........................... 8 Service and Adjustments 20-25 Brake ....... 22 Carburetor .......... 25 Fuse ..................... 24 Hood Removal/Installation 24 Motion Drive Beit Removal/Replacement 22 Mower B_ade Drive Belt Remova!/Replacement ...... 22 Mower Adjustment: Front-to-Back ................. 2t Side-to-Side .................. 2I Mower Installation ....... 20 Mower Removal .............. 20 Tire Care ......... 8,17,23 Slope Guide Sheet 55 Spark Plugs .......... t9 Specifications ........ 3 Stading the Engine 13-14 Steering Wheel ...... 7,23 Stopping the Tractor 12 Storage ............................ 26 T Throttle Control Cable Adjustment 24 Tires ............ 8. t 7.23 Trouble Shooting Chart 27.28 Transaxle Repair Parts 46-47 W Warranty ............. Wiring Diagram Wiring Schematic 4 ......... 3 30 29 .n ..i...i.. ! ' i.iii1.1.11.1....1111.1 ....... i._.i.: ACCESSORIES . ' .......... .... i. i ....................... AND ATTACH ,lulnlln ENTS ii I,NII ........ These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased Most Sears stores can order these items for you when you provide the model number of your tractor ENGINE SPARK PLUG MAINTENANCE GAS CAN ENGINE OIL FUEL STABILIZER BLADES BELTS 2 PERFORMANCE Sears offers a wide variety of attachments that fit your tractor you. This list was current at the time of publication; however, may be made in these attachments, or some may no longer accessories and attachments that are available for your Most of these attachments attaching and detaching.. Many of these are listed below with brief explanations of how they can help it may change in future years - more attachments may be added, changes be available or fit your model Contact your nearest Sears store for the tractor. do not require additional hitches or conversion kits (those that do are indicated) and are designed {or easy AERATOR promotes deep root growth for a healthy lawn Tapered 2 54nch steel spikes mounted on 10-inch diameter discs puncture holes in soil at close intervaIs to let moisture soak in Steel weight tray for increased penetration, SNOW B LAD E for snow removal only. 14-inch high, 48-inch wide btadeclears42-inch pathwhen angledleft or dght. Raises, lowers with side lever Adjustable skids; replaceable, reversible scraper bar (Use with tire chains and wheel weights and/or rear drawbar weight ) BAGGER lets you collect grass clippings and leaves for a healthier, neater !ook_ng lawn. Two Permane,, containers hold 3Q-gallon plastic bags. BUMPER protects front end of tractor from damage CARTS make hauling easy Variety of sizes available, plus accessories such as side panel kits, too_ caddy, cart cover, protective mat and dolly CORING AERATOR takes small plugs out of soil to allow moisture and nutrients to reach grass roots 36-inch swath.. 24 hardened steel coring tips. 150 tb capacity weight tray. EASY OIL DRAIN VALVE makes eli changes easier, faster FRONT NOSE ROLLER canters in front of mower deck to reduce chances of "scalping" on uneven terrain. GANG HITCH lets you tow 2 or 3 pulFbehind attachments at once, such as sweepers, dethatchers, aerators (not for use with rollers, carts or other heavy attachments)_ GAUGE WHEELS on both sides of the mower deck reduce chances of "scalping" on uneven terrain. For mower decks not so equipped MULCH RAKE/DETHATCHER loosens soil and flips thatch and matted leaves to lawn sudace for easy pickup Twenty spring tine teeth. Useful to prepare bare areas forseeding. Available for front or rear mounting. HIGH PERFORMANCE REEL-ACTION SPRING TINE DETHATCHER covers 36-inch wide path and tosses thatch into large hopper. Mounts behind tractor. MULCHING CLOSE-OUT PLATE KIT, once Installed, Iets you mulch, discharge or bag clippings (bagger optional) without changing blades For models not equipped as 3-in-1 Convertible mowers. See "MOWER" in the Repair Parts section of this manual. SNOWTHROWER has 40-inch swath Drum-type auger handles powdery and wet/heavy snow Mounts easily with simple pin arrangement.. Discharge chute adjusts from tractor seat 6-inch diameter spout discharges snow 10 to 50 feel Lift controlled at tractor seat. (Use with chains and wheel weights and/or rear drawbar weight.) SPRAYERS use 12-volt DC electric motor that connects to lhe tractor battery or other 12-volt source, Includes booms for automatic spraying and hand held wand for spot spraying Wand has adjustable spray pattern. For applying herbicides, insecticides, fungicides and liquid fertilizers SPREADER/SEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand SWEEPERS let you collect grass clippings and leaves TILLER has 5 hp engine and 36-inch swath to prepare seed beds cult vate and compost garden residue Titler has its own built-in lift and depth control system and does NOT require a sleeve hitch Fits any lawn, yard or garden tractor Simply hook up to the traclor drawbar and go! Optional accessories convert unit for dethatching, aerating, hilling without tools TIRE CHAINS are heavy duty; closely spaced extra-large cross links give smooth ride, outstanding traction TRACTOR CAB has heavy duty vinyl fabric over tubular steel frame, ABS plastic top; clear plastic windshield offers 360 degree visibility Hinged metal doors with catch. Keeps operator warm and dry. Remove vinyt sides and windshields for use as sun protector in summer Optional accessories include: tinted/ tempered solid safety glass windshield with hand operated wiper; 12-volt amber caution light for mounting on cab top VACS for powerful collection of heavy grass clippings and leaves Optional wand attachment to pick up debris in hard-to-reach places VAC/CHIPPER includes a chipper-shredder WEIGHT BRACKET for drawbar for snow removal applications Uses (t) 55 lb weight RAMP TOPS AND FEET let you load and unload tractor from a pickup truck. Use with 2 x 8 or 2 x 10 lumber ROLLER for smoother lawn surface, 36-inch wide, 184nch diameterwater-tightdrumhofdsupto3901bs ofweight. Rounded edges prevent harm to tuff Adjustable scraper automatically cleans drum. WHEEL WEIGHTS for rear wheels provide needed traction for snow removal or dozing heavy materials. 5 .... u ,, i ,,,u,u .......... _- CONTENTS L U' UU'U U""UI" ......................... OF HARDWARE PACK I............... Parts Bag contents Parts packed shown fu!l size separately in carton (1) Hex Bolt 3/8q6 x 1 Q © Seat Steering Wheel @ (1) Lockwasher (1) Large Flat Washer g_ E_ 3/8 Steering Boot @ (1) Hex Bolt 5t16-18 x 1-1/4 ........ j , i _t Video Cassette (1) Locknut 5/16-18 i, (1) Shoulder Bolt Mulcher Plate ,,,u (1) Hex Bolt t/2-t 3 x t ! Manuai Pa_s Bag 5/16-18 Parts bag contents (1) Lock Washer t/2 T i i ,, not shown x(2)Washers 7/8 x 14 Gauge 3/8 _') (2) Shoulder Belts (1) Washer .... _'_S ful! size i,,Ul (2) Gauge , Wheels 17/32 x 1-3/16 x I2 Gauge ;,,, ..... i ..... ,, ,..... ,,, \ ,i,, Steering Wheel Adapter (2) Screws #t0 x 5/8 (2) Lock Washers O #1_ /2_ Wa_d Nuts _10 _ I \ Wheel Insert Steering _/ _) (2) :Latch Hook T--I Assemblys (2) Washers 16 x 3/4 x t6 Gauge ,u , u U,l,U,i, , i_, Steering Extension Shaft (2) Hex Bolts 114-20 x 3/4 ,_k_\ _ik _Y (2) Hex Nuts "_.._ 114-20 -'_ (2) Washers (2) Keys @ Slope Sheet 9/32 x 5_/.8x,,16 Gau,,ge ...._(2_Lock Washers 1/4 -- 6 j ,, , i, i,,, ASSE i , i,i,, lU,,, ,...... ,u ,,,,,,= BLY ,,i .................................... ,,i,11,,, Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness.. TOOLS REQUnRED FOR ASSEMBLY A socket wrench set will make assembly easier. Standard wrench sizes are listed (1) 3/4" Socket w/drive rachet (2) 7/16" wrenches (1) PHlfips Screwdriver (2) 1/2" wrenches (1) 9/16" wrench Tire pressure gauge Utility knife t When right or left hand is mentioned in this manual, it means when you are in the operating position. (seated behind the steering wheel) TO REMOVE TRACTOR UNPACK o o STEERING FROM CARTON CARTON Remove at! accessible loose parts and parts cartons from carton (See page 6). Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat. Check for any additional loose parts or cartons and remove. BEFORE ROLUNGTRACTOR ATTACH STEERING WHEEL OFF SKID (See Fig. 1) ASSEMBLE EXTENSION SHAFT AND BOOT o Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 5/16 hex bolt and Iocknuto Tighten securely. IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT, LBS TORQUE o Place tabs of steering boot over tab slots in dash and push down to secure,, INSTALL STEERING WHEEL • Position front wheels of the tractor so they are pointing straight forward, o Slide steering wheel adapter onto steering shaft extension, o Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter. o Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely. o Snap steering wheel insert into center of steering wheet, ° Remove protective plastic from tractor hood and grill. IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTU RE TI RES WHERE TRACTOR IS TO ROLL OFF SKtD TO ROLL TRACTOR OFF SKiD (See Operation section for location and function of con- FIG. 1 HOW TO SET UP YOUR TRACTOR CONNECT o Press lift lever plunger and raise attachment lift lever to its highest position. Release parking brake by depressing clutch/brake pedal o o Place gearshift lever in neutral (N) position Roll tractor backwards off skid° o Remove banding holding discharge guard up against tractor, (See Figs. 2 and 3) i ..................... i_, n CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc° Positive terminal must first to prevent sparking tal grounding. ° • ° trols) = BATTERY .............. ° o ,, be connected from acciden- Remove cardboard packing from seat pan and lift seat pan to raised position. Open battery box door. Remove terminal protective caps and discard. If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps First connect RED battery cable to positive (+) terminal with hex bolt, fiat washer, lock washer and hex nut as shown. Tighten securely Connect BLACK grounding cable to negative (-) terminal with remaining hex boit, flat washer, lock washer and hex nut. Tighten securely. Close battery box door ASSEMBLY Open battery box door for: o Inspection for secure connections ware). . Inspection for corrosion . Testing battery. o Jumping (if required), o Periodic charging (to tighten hard- SEAT SEAT PAN SHOULDER BOLT \ DISCARD TERMINAL PROTECTIVE CAPS NUT HEX LOCK WASHER ] FLAT WASHER LARGE FLAT WASHER ADJUSTMENT BOLT LOCi( WASHER FIG. 4 HEX BOLT POSITIVE (RED) CABLE NEGATIVE (BLACK) CABLE FIG, 2 CHECK TIRE PRESSURE The tires on your tractor were overinflated shipping purposes Correct tire pressure best cutting performance Reduce tire pressure to PSi shown SPECIFICATIONS" on page 3 of this CHECK DECK at the factory for is important for in "PRODUCT manual. LEVELNESS For best cutting results, mower housing shoutd be propedy leveled See "TO LEVEL MOWER HOUSING" in fl_e Service and Adjustments section of this manual CHECK BELTS SEAT PAN FOR PROPER POSIT_ON OF ALL See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly. BOX DOOR CHECK BRAKE SYSTEM After you learn how to operate your tractor, check to see that the brake is properly adjusted.. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual, FIG. 3 INSTALL SEAT (See Fig. 4) Adjust seat before tightening adjustment bolt, o Remove cardboard packing on seat pan. o • o Place seat on seat pan and assemble shoulder bolt, Assemble adjustment bolt, lock washer and flat washer loosely. Do not tighten Tighten shoulder bolt securely o Lower seat into operating position and sit on seat. o Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down. o Get off seat without moving its adjusted position. o Raise seat and tighten adjustment bolt securely.. ASSEMBLE GAUGE DECK (See Fig. 5) WHEELS TO MOWER The gauge wheels are designed to keep the mower deck in proper position when operating mower Be sure tt_ey are properly adjusted to ensure optimum mower perfolmance o Assemble surface gauge wheefs with tractor on a fiat level ,, Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual) o With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-t6 Iocknut and tighten securely o Repeat for opposite side installing same adjustment hole gauge wheel in ASSEMBLY .......... ,'IM"I ....... H'II...... DEFLECTOR SHIELD WHEEL BRACKET LATCH HOOKS FfG. 5 INSTALL MULCHER PLATE (See Figs. 6 FIGo 7 and 7) = Install two latch hooks to mulcher plate using screw, washer, lock washer, and weJd nut as shown, TO CONVERT DISCHARGING NOTE: Pre-assemble weld nut to iatch hook by insert!ng weld nut from the top with hook pointing down. o o o Place front of muicher plate over front of mower deck opening and slide into place, as shown. Hook front latch into hole on front of mower deck, CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation. WELD NUT FROM LOCK WASHER "'_ HOOK LOCK WASHER OR ,/CHECKLIST Hook rear latch into hole on back of mower deck. NUT BAGGING Simply remove mulcher plate and store in a safe place,, Your mower is now ready for discharging or installation of optional grass catcher accessory NOTE: It is not necessary to change blades, The muicher blades are designed for discharging and bagging also Tighten hardware securely. Raise and hold deflector shield in upright position. WELD. TO WELD NUT WASHER MULCHER PLATE FIG. 6 9 BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEt VE THE BESTPERFORMANCEAND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST v" All assembly instructions have been completed ,/ No remaining loose parts in carton, ,/ Battery is properly prepared and charged. (Minimum 1 hour at 6 amps) ,/ Seat is adjusted comfortably and tightened securely ,/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory) ,/ Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling), ,/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers v" Check wiring.. See that all connections are still secure and wires are properly clamped. ,/ Before driving tractor, be sure freewheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRA CTOR, PAY EXTRA A TTENTION TO THE FOLLOWING IMPORTANT ITEMS: v" Engine oil is at proper level v' Fuel tank is filled with fresh, clean, regular unleaded gasoline. ,/ Become familiar with al! controls - their location and function, Operate them before you start the engine v" Be sure brake system is in safe operating condition ¢" it is important to purge the transmission before operating your tractor for the firsttime.. Follow proper starting and transmission purging instructions (See"TO START ENG NE ....and PURGE TRANSMISS iO N" in the Operation section of this manual), | ! .... i............ ii, .. '" _ .. ............. ...--......_..._... i ,. i i..i ..... i..... OPERATION :_, These symbols .................. may appear ....... ,_, ............ , on your tractor or in literature supplied with the product, ,,,, ,, ,, Learn and understand their meaning BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF MOWER HEIGHT DIFFERENTIAL LOCK PARKING BRAKE LOCKED UNLOCKED \ FUEL CHOKE N H REVERSE MOWER LIFT NEUTRAL ATTACHMENT CLUTCH ENGAGED H IG H LOW PARKING BRAKE ATTACHMENT CLUTCH DISENGAGED HYDROSTATIC DANGER, KEEP HANDS AND FEET AWAY IGNITION FREE WHEEL (Hydro Models onty) 10 ....... ii , , ,i,,, OPERATION ii ii1,, i .... KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, this manual for future reference. ATTACHMENT CLUTCH LEVER Save LIGHT SWITCH POSITION IGNITION SWITCH AMMETER ," . . LIFT LEVER PLUNGER _. THROTTLE/CHOKE CONTROL ATTACHMENT LIFT LEVER HEIGHT ADJUSTMENT INDICATOR CLUTCHIBRAKE PEDAL PARKING BRAKE MOTION CONTROL LEVER F}: CONTROL I" APPROXo SPEED 3 MPH 2MPH 1MPH FIG, 8 Our tractors conform to the safety standards of the American National Standards tnstitute_ MOTION CONTROL direction of tractor, ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, or other attachments mounted to your tractor, LIGHT SWITCH: LEVER: Selects the speed and ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other attachments mounted to your tractor Turns the headlights on and off Used for starting and LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position CLUTCHIBRAKE PEDAL: Used for declutching and braking the tractor and starting the engine. PARKING BRAKE: Locks clutch/brake pedal into the brake position, FREEWHEEL CONTROL - Disengages transmission for pushing or sfowly towing the tractor with the engine off. IGNITION SWITCH: tJsed for starting and stopping the engine HEIGHT ADJUSTMENT INDICATOR: Used to adjust the mower cutting height THROTTLE/CHOKE CONTROL: controlling engine speed. AMMETER: (-). 11 Indicates battery charging (+) or discharging i .................................. OPERATION T L, i ..... ,,,,='_' 1, _ ,, The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses. NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass, To eliminate this possibility, always stop engine when stopping tractor on grass areas HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE (See Fig. 9) Your tractor is equipped With an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine . Depress clutch/brake pedal into full "BRAKE" position and hot& , Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal, Pedal should remain in "BRAKE" position, Make sure parking brake will hold tractor secure. ATTACHMENT CLUTCH "ENGAGED" POSITION pletely, as described above, before leavCAUTION: Always position; stop tractor coming the operator's to empty grass catcher, etc. TO USE THROTTLE IGNITION SWITCH POSITION Operating engine at less than full throttle reduces the battery charging rate ° Full throttle offers the best bagging and mower performance "DISENGAGED" POSITION = Start tractor with motion control lever in neutral (N) position • Release parking brake and clutch/brake o Slowly move motion control lever to desired position TO ADJUST Fig. 9) CLUTCH/BRAKE PEDAL "DRIVE" POSITION (See Fig. 9) CUTTING Move attachment clutch lever to "DISENGAGED" sition. pedal HEIGHT (See lift lever determines the • Grasp lift lever. o Press plunger with thumb and move lever to desired position MOWER BLADES - The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. po- GROUND DRIVE ° MOWER The position of the attachment cutting height. FIG. 9 = AND BACKWARD The direction and speed of movement is controlled by the motion control leven PARKING DRAKE "ENGAGED" POSITION MOTION CONTROL STOPPING o TO MOVE FORWARD (See Fig. 9) THROTTLE "BRAKE" POSITION (See Fig. 9) Always operate engine at full throttle LEVER CONTROL CONTROL Depress clutch/brake pedal into full "BRAKE" position o Move motion control lever to neutral (N) position, IMPORTANT: THE MOT!ON CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL tS DEPRESSED • The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months, For healthier and better looking lawns, mow often and after moderate growth ENGINE - o For best cutting performance, grass over 6 inches in height should be mowed twice Make the first cut relatively high; the second to desired height o Move throttle control to slow (,_.) position. NOTE; Failure to move throttle control to slow (_) position and allowing engine to idle before stopping may cause engine to "backfire" , Turn ignition key to "OFF" position and remove key, Always remove key when leaving tractor to prevent unauthorized use. o Never use choke to stop engine, 12 , i i,,,,llnluu! OPERATION i, n,i, ilUlU TO OPERATE .... i MOWER (See Fig. 10) TO TRANSPORT Your tractor is equipped with an operator presence sensing switch, Any attempt by the operator to ieave the seat with the engine running and the attachment clutch engaged will shut off the engine, o Select desired height of cut, ° Start mower blades by engaging attachment clutch control. , TO STOP MOWER BLADES - disengage attachment clutch control.. j_, (See Figs. 8 and 11) When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor. o Raise attachment lift to highest position with attachment lift control = Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod, o Do not push or tow tractor at more than two (2) MPH = To reengage transmission, reverse above procedure NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor (rope, cord, etc) CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the disc,ha.rge guard,in place. FIG. 11 BEFORE CHECK • . • DISCHARGE GUARD FIG. 10 TO OPERATE o ON HILLS I ........ A CAUTION: Do not driv'e'up or down hills ..... with slopes greater than 15 ° and do not ,_ ...... drive across any slope_ .................. o Choose the slowest speed before starting up or down hills. = Avoid stopping or changing speed on hills. If slowing is necessary, move throttle control lever to slower position° . If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake. • Move motion control lever to neutral (N) positiono IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED, ° To restart movement, slowly release parking brake and clutch!brake pedal. • Slowly move motion control lever to slowest setting. ° Make all turns slowly o 13 STARTING THE ENGINE ENGINE OIL LEVEL (See Fig. 17) The engine in you r tractor has been shipped, from the factory, already filled with summer weight oil. Check engine oil with tractor on level ground Unthread and remove oil fill cap/dipstick; wipe oit off Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube, Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached.. Do not overfill. For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual) To change engine oil, see the Customer Responsibilities section in this manual. .. : i.. . . . t...4_.... ...... ,. .i .i.¸ ..i.. • ........ ............................... OPERATNON ........ ,,,rlJ .... i u..nl ii, _"_ -::=:="•'""1 ¸ ' i lUMUUl ADD GASOLINE COLD WEATHER STARTING ( 50 ° F and below) • . Fill fuel tank_ Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce va{ve life) Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness. IMPORTANT: WHEN OPERATING iN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. . , TO START , ....... ENGINE n o _W Place motion control lever in neutral (N) position. Move attachment clutch to "DISENGAGED" position o Move throttle control to choke (N) position • Note: Before starting, read the warm and cold starting procedures below o o r enga_ hile the engine is run- I To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed dudng shipping of your tractor. IMPORTANT; SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, tT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR Be sure freewheel control is in the transmission engaged position Sit on seat in operating position, depress clutchtbrake pedal and set parking brake o Insert key into ignition and turn key clockwise to"START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute° If the engine does not start after several attempts, move throttle control to fast (,_) position, wait a few minutes and try again If engine stiN does not start, move the throttle control back to the choke (N) position and retry. WARM WEATHER Before driving the unit in cold weather, the transmission shoutd be warmed up as follows: o Be sure the tractor is on level ground • Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position o Allow one minute for transmission to warm up This can be done during the engine warm up period The attachments can also be used during the engine warm-up period afterthe transmission has been warmed up. PURGE TRANSMISSION (See Fig. 9) o o o WARM UP i, ,u,,i i,:1 When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine o TRANSMISSION NOTE; If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance, See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual. filler neck. Do notoverfilL Wipe off any CAUTION: spilled oil orFill fuel.to Do bottom not store, of gas spilltank or use gasoline near an open flame. - When engine starts, allow engine to run with the throttle control in the choke ( \ ) position until the engine runs roughly, then move thrott e contro to fast (,_) pos tion This may require an engine warm-up period from several seconds to several minutes, depending on the temperature. HYDROSTATIC o I',1 STARTING (50 ° F and above) When engine starts, move the throttle controlto the fast (,t_) position. The attachments and ground drive can now be used. tf the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above, 14 Place tractor safely on level surface with engine off and parking brake set. Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual). o Sitting in the tractor seat, start engine, After the engine is running, move throttle control to slow (,_,) position, With motion control lever in neutral (N) position, sfowly disengage clutch/brake pedal, • Move motion control lever to ful! forward position and hold for five (5) seconds Move lever to full reverse position and hold for five (5) seconds Repeat this procedure three (3) times .... irl,, u .... ii i UUlll,lll, llll ...................... ii OPERATUO ............... i,, ,UllllllUU, ,,u NOTE" During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system,. . Move motion control lever to neutral (N) position., Shutoff engine and set parking brake o Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual), - Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed, With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal, o . MULCHING Mower should be properly teveied for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual,, The left hand side of mower should be used for trimruing o • Drive so that clippings are discharged onto the area that has been cuL Have the cut area to the right of the tractor This will result in a more even distribution of clippings and more uniform cutting. ° When mowing large areas, start by turning to the right so that clippings wilt discharge away from shrubs, fences, driveways, etc, After one or two rounds, mow in the opposite direction making left hand turns unti! finished (See Fig 12), . if grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings, Make first cut relatively high; the second to the desired heighL ° Do not mow grass when it is wet, Wet grass will plug mower and leave undesirable clumps° Allow grass to dry before mowing, • Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material, Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired. . i i MOWING TIPS IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH CLEAN AFTER EACH USE . The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they witl disperse into the grass and not be noticed, Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the btades, o Avoid cutting your lawn when it is wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun. ,, For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. t3) For extremely heavy mulching, reduce your width of cut on each pass and mow slowly MOWING TriPS o iii FIG. 12 Your tractor is now purged and now ready for normal operation, Tire chains cannot be used when the mower housing is attached to tractor_ ,, f Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position After the tractor moves approximately five (5) feet return the motion control ]everto the neutral (N) position. Repeat this procedure with the motion control lever three (3) times • , MAX 113 tit I#1 I1_! rt,l,_L, =.t, =., FIG. 13 When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used, '15 o Certain types of grass and grass conditions may re_ quire that an area be mulched a second time to corn _ pletely hide the clippings, When doing a second cut, mow across or perpendicular to the first cut path, o Change your cutting pattern from week to week Mow north to south one week then change to east to west the next week, This will help prevent matting and graining of the lawn OUSTOI IJER RESPONSBIB UTHES iviAINTENANCE SCHEDULE /_ FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check T i Brake Operation _#/ Check Tire Pressure _ Check for Loose Fasteners _' Check _/_" ._0_" __TSERVICE Sharpen/Replace Mower Blades , Lubrication Chart T ./._e_'_,o_d /_,,,_/___ /_.,._/_"_?,'_"a/_,_O9,__._" Battery LeveltRecharge _' DATES ...... l V7 ._ _ _ _#' _/'4 I_ ___ 6#t _e .......... v' Clean Battery and Terminals Check Transaxte Cooling / v' e,' Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change Engine E Oft Clean Air Filter N ! Clean Air Screen G i Inspect I Replace NE 12 3 4 - I .... Muffler/Spark I Arrester ' l OIl Filter (lf equipped) Clean Engine Cooling Iv'2 tvSi l ! Fins Replace Spark Plug Replace Atr Filter Paper Cartridge Replace Fuet Filter 2 v' Change mere oilen when operating under a heavy load or in high ambient temperatures Service more ellen when operagng indirty or dusty conditions t! equipped with oil tilter, change ell eve N 50 hours Replace blades mote otlen when mowing in sandy soil GENERAL ..... 5 - if equipped 6 ,. Not RECOIVlMENDATIONS with required 7 - Tighten ad}ustab_e il eq_Jipped front axle pivot system with CHART (_! SPINDLE ZER K ___.._ SPIN DLE ZER K (_) (_) FRONT WHEEL_I_ Some adjustments will need to be made periodically to properly maintain your tractor BEARING battery maximum De nol overtighten LUBRICATION The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence, To receive full value from the warranty, operate r must maintain tractor as instructed in this manual. maintenance-free bo!l lo 35 It -tbs ZERK ............. ]/T'_ _ I _ _ FRONT WHEEL (_ BEARING AII adjustments in the Service and Adjustments section of this manual should be checked at least once each season, ENGINE (_) Once a year you should replace the spark plug, clean or replace air filteq and check blades and belts for wear, A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and fast longer BEFORE ZERK ® CLUTCH PIVOT(S) EACH USE o Check engine oil level. o Check brake operation (_) SAE 30 OR 10W30 MOTOR OIL o • Check tire pressure. Check for loose fasteners. (_ GENERAL PURPOSE GREASE (_ REFER TO CUSTOMER RESPONSIBILtTIES "ENGINE" SECTION IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS, 1F YOU FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY. POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY 16 =,==l ==,,= ,,==l,== ,, ...... ,,,,= i,=, BRAKE safety rules when pedorming any mainte- OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted,, (See 'q'O ADJUST BRAKE" in the Service and Adjustments section of this manual)° TIRES o Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS on pag 3 of this manual) = Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber. o Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to stow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion. BLADE • , o o The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower , To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bafancer, follow the instructions supplied with balance r).. o Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground, If blade is balanced, it should remain in a horizontal position_ If either end of the blade moves downward, sharpen the heavy end until the blade is balanced NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not CENTER HOLE 5_"BOLT BLADE OR PtN CARE For best results mower blades must be kept sharp place bent or damaged blades. BLADE .==l H,, o TRACTOR Aiways observe nance. =.... ,,.,!-H REMOVAL Re- (See Fig, 14) BATTERY Raise mower to highest position to allow access to blades. Remove hex bolt, lock washer and fiat washer secudng blade. Install new or resharpened blade with trailing edge up towards deck as shown. Reassemble hex bolt, lock washer and flat washer in exact order as shown • Tighten bolt securely (30-35 Ft. Lbs.. torque). IMPORTANT: BLADE BOLT tS GRADE 8 HEAT TREATED. NOTE: We do not recommend sharpening blade- but if you do, be sure the blade is balanced. BLADE MANDREL ASSEMBLY TRAILING LOCK WASHER_. FLAT WASHER_ HEXBOLT (GRADE8)* ! "A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD. FIG. 14 TO SHARPEN BLADE FIG. 15 (See Fig. 15) EDGE Your tractor has a battery charging system which is sufficient for normal use However, periodic charging of the battery with an automotive charger will extend its life • Keep battery and terminals clean . Keep battery bolts tight_ o Keep small vent holes open (See "CONNECT BATTERY" in the Assembly section of this manual) . Recharge at 6-10 amperes for I hour. TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power = Open battery box door Disconnect BLACK battery cable first then RED battory cable and remove battery from tractor • Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells. o Rinse the battery with plain water and dry. o Clean terminals and battery cable ends with wire brush until bright. • Coat terminals with grease or petroleum jelly o Reinstall battery (See "CONNECT BATTERY" in the Assembly section of this manual) V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary_ The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The fan and cooling fins of transmission clean to assure proper cooling. should be kept Care should be taken to keep the blade balanced. An Do not attempt to clean fan or transmission while engine is unbalanced blade wilt cause excessive vibration and evenrunning or while the transmission is hot tual damage to mower and engine. 17 OUSTO#ER • o RESPONSIB L[TmES Inspect cooling fan to be sure fan blades are intact and clean. Inspect cooling fins for dirt, grass clippings and other materials, To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP COVER AIR CLEANER KNOB WING NUT COVER FOAM PRE-CLEANER FLUID The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department. ENGINE LUBRICATION AIR CLEANER BASE PAPER CARTRIDGE Onfy use high quality detergent oil rated with API service classification SF, SG, or SH.. Select the oil's SAE viscosity grade according to your expected operating temperature, , OIL FILL CAP/DIPSTICK AIR SCREEN SAE V1SCOSITYGRADES °! "2°_ °c .30° 30° O° -2o° TEMPERATURE -lo. a2" 40" 0" RANGE ANTICIPATED 60" 1'o ° e0° 20' too ° 30' 4o° BEFORE NEXT OIL CHANGE FIG. 16 Change the oil after the first two hours of operation and every 50 hours thereafter or at least once a year if the tractor is not used for 50 hours in one year. OIL DRAIN PLUG Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.. FIG. 17 AIR FILTER TO CHANGE ENGINE OIL (See Fig 17) (See Fig. 17) ° Be sure tractor is on level surface. Your engine will not run properly using a dirty air filter Clean the foam pre*cleaner after every 25 hours of operation or every season, Service paper cartridge every 100 hours of operation or every season, whichever occurs first • ° Oil will drain more freely when warm. Catch oil in a suitable container. Service air cleaner more often under dusty conditions o Remove knob and cover • Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil Remove wing nut and air cleaner from base TO SERVICE PRE-CLEANER . Remove drain plug. • Slide foam pre-cleaner off cartridge o After oil has drained cOmpletely, replace oil drain plug and tighten securely. o Wash it in liquid detergent and water, o Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill, For approximate capacity see 'PRODUCT SPECIFICATIONS" on page 3 of this manual o Squeeze it dry in a clean cloth. Allow it to dry . Use gauge on oil fill cap/dipstick for checking level, Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at"FULL" line on dipstick. Tighten cap onto the tube securely when finished, Determine temperature range expected before oil change All oil must meet API service classification SF, SG, or SH o Saturate it in engine oil Wrap it in clean, absorbent cloth and squeeze to remove excess oil. TO SERVICE CARTRIDGE o Replace a dirty, bent, or damaged cartridge NOTE: Do not wash the papercartridge air, as this will damage the cartridge 18 or use pressurized . Reinstall the pre-cleaner (cleaned and oiled) over the paper cartridge. • Reassemble air cleaner, wing nut, cover and tighten knob securely i i , CUSTOMER ........ CLEAN AIR SCREEN i ii I,,HI II II ......................... __ RESPONS!BULmTIES : = ................ (See Fig. 17) i,i.................. i ...... MUFFLER Air screen must be kept free of dirt and chaff to prevent engine damage from overheating, Clean with a wire brush or compressed air to remove dirt and stubborn dried gum inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage fibers° SPARK CLEAN AiR INTAKE/COOLING PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" on page 3 of this manual. AREAS To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times. IN-LINE FUEL FILTER (See Fig. 19) Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.. The fuel filter should be replaced once each season., if fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required o NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating With engine coot, remove filter and plug fuel line sections o Place new fuel filter in position in fuel line with arrow pointing towards carburetor. o Be sure there are no fuel line leaks and clamps are properly positioned o Immediately wipe up any spilled gasoline ENGINE OIL FILTER (See Fig. 18) Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year o Drain oil from engine crankcase (See "TO CHANGE ENGINE O1U' in this section of this manual, through step remove drain plug). o Remove oil filter and wipe off filter adapter. • Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter. o Install replacement oil filter on filter adapter. Turn oil filter clockwise until rubber gasket contacts the filter adapter, then tighten filter an additional 1/2 turn o o CLAMP CLAMP FUEL / FILTER' FIG. 19 Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual). For approximate capacity see "PRODUCT SPECIFICATIONS" on page 3 of this manual CLEANING Start the engine and check for oil leaks. Correct any leaks before placing engine into ful! operation.. o Clean engine, battery, seat, finish, etc. of all foreign matter. o Keep finished surfaces and wheels free of all gasoline, oi!, etc. o Protect painted surfaces with automotive type wax. We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out Water in engine can result in a shortened engine life OIL FILTER - L_.,.,.J FIG, 18 t9 SERVICE AND ADJUSTMENTS i CAUTION: o o o o o o BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: I Place motion control lever in neutral (N) position. Depress clutchtbrake pedal fully and set parking brake. Place attachment clutch in "DISENGAGED" position, Turn ignition key "OFF" and remove key, Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug. , ', ..... ,,,, i,,,u,, , ............ ........ I lUlH TRACTOR TO REMOVE MOWER (See Fig. 20) Mowerwi]l be easier to remove from the right side of tractor o • LEVER Place attachment dutch in "DISENGAGED" position, Move attachment lift tever forward to tower mower to its lowest position RETAINER SPRING Roll belt off engine pulley, PULLEY o Disconnect c{utch rod from clutch lever by removklg retainer spring ° Disconnect antFsway bar from chassis bracket by removing retainer spring ° Disconnect suspension arms from rear deck brackets by removing retainer springs. • Disconnect front links from deck by removing retainer springs_ o Raise lift lever to raise suspension arms Slide mower out from under tractor RETAINER SPRINGS BOTH SIDES IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED TO THE TRACTOR, THE R.H. AND L.H, SUSPENSION ARMS MUST BE REMOVED FROM TRACTOR RETAINER SPRING ANTI-SWAY TO INSTALL MOWER (See Fig. 20) o Raise attachment lift lever to its highest position o Slide mower under tractor with discharge guard to right side of tractor, ° o Lower lift lever to its lowest position, Install mower in reverse order of removal instructions BAR RETAINER SPRINGS (BOTH SIDES) FIG, 20 2O ! ................. SERVICE AN ADJUSTMENTS ' TO LEVEL MOWER HOUSING ADJUSTMENT Raise mower to its highest position = At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance"A" on both sides of mower should be the same or within t/4" of each other. o if adjustment is necessary, make adjustment on one side of mower only. o To raise one side of mower, tighten lift link adjustment nut on that side. o To tower one side of mower, loosen lift link adjustment nut on that side NOTE: Each full turn of adjustment nut will change mower height about 1/8" o Recheck measurements after adjusting. BOTTOM EDGE OF MOWER TO GROUND 1,1, ,,N 1,,,,,,,,,,1 =l,= ,,1 ....................... To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.. Check adiustment on right side of tractor Measure distance"D" directly in front and behind the mandrel at bottom edge of mower housing as shown. . Before making any necessary adjustments, check that both front links are equal in length. Both links should be approximately t 0-3/8" o If links are not equal in length, adjust one link to same length as other link. o To lower front of mower loosen nut "E" on both front links an equal number el turns • When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links o To raise front of mower, loosen nut"F" from trunnion on both front links. Tighten nut "E" on both front links an equal number of turns.. o When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut"F" against trunnion on both front links o Recheck side-to-side adjustment. (See Figs. 21 and 22) = i FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE IF THE FOLLOWING FRONT*TO-BACK ADJUSTMENT IS NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO. SIDE. Adjust the mower while tractor is parked on level ground or driveway, Make sure tires are properly inflated (See "PRODUCT SPECIFICATIONS" on page 3 of this manual). If tires are over or underinfiated, you wil! not properly adjust your mower. SIDE-TO-SIDE =-,,m BOTTOM EDGE OF MOWER TO GROUND !r,¢ , _ MANDREL GROUND LINE FIG. 21 SUSPENSION ARM FIG, 23 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH \ LIFT LINK ADJUSTMENT NUT FIG. 22 NUT "E" NUT "F" FRONT LINKS 21 TRUNNION FIG. 24 i _,, , i ...... i • ii ii ...... SERVICE A .................... ,....... TO REPLACE , ................................... MOWER i, ii ii ,, ,i,i _ BLADE , ,, i,ii ,i i ii1,,..i i,, ml.i ADJUSTMENTS DRaVE BELT (See Fig. 25) The mower blade drive belt may be replaced without tools. Park the tractor on level surface° Engage parking brake. BELT REMOVAL • Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual). • Work belt off both mandrel pulleys and idler pulleys. ,, Pull belt away from mower. BELT INSTALLATION o Install new bait in reverse order of removal. o Make sure be{t is in a!l pultey grooves and inside all belt guides. o Install mower in reverse order of removal instructions. MANDREL PULLEY i1,, .... i .llm o Depress clutch/brake pedat and engage parking brake o Measure distance between brake operating arm and nut "A" on brake rod_ o If distance is other than 1-3/4", loosen jam nut and turn nut"A" until distance becomes I-3/4" Retighten jam nut against nut "A". o Road test tractor for proper stopping distance as stated above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary Contact your nearest authorized service center/department TO REPLACE (See Fig. 27) MOTION DRIVE BELT Park the tractor on level surlace. Engage parking brake For assistance, there is a belt installation guide decal on bottom side of left footrest IDLER PULLEYS o Remove mower (See "TO REMOVE MOWER" in this section of this manual) = Remove upper belt keeper o Remove belt from stationary idler and clutching idler . Pull belt slack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades, Pull belt toward front of tractor and remove downward from around engine pulley o MANDREL PULLEY o Install new belt by reversing above procedure. IMPORTANT: MAKE SURE UPPER BELT KEEPER IS POSITIONED PROPERLY BETWEEN LOCATOR TABS FIG. 25 ENGINE'-,-.-..__ I1 PULLEY TO ADJUST BRAKE _ _ _ LOCATOR (See Fig. 26) CLUTCHING_ _J_J.L_ "_ Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle ,DLER "-- If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted° WITH PARKING BRAKE "ENGAGED" IDLERSTATIONARY_ _1__, I NUT "A" TRANSMISSION iNPUT PULLEY--_: PERAT,. _ I _"./---_, =_, _._._ _ It _ [ . _L, ARM FIG, 27 L._J ilj " ".... DO NOTTOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT IS NECESSARY CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/DEPARTMENT FIG. 26 22 _"_'_ YPP-E_R2ELT_,ct:_,:ti u i i1,,,,nl i,, i,,i,, nil,,,M' "1IlUIII ' "1' ,............. ............ ........................ m SERVBCE AND ADJUSTMENTS ..................... iin ,,............................................. TO ADJUST MOTION CONTROL LEVER TO ADJUST (See Fig. 28) __ STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal (ieft to right) when wheels are positioned straight forward, remove steeringwheel and reassemble per instructionsin the Assembly section of this manual The motion control lever has been preset at the factory and adjustment should not be necessary° If for any reason the motion control lever will not hold its position while at a selected speed, it may be adjusted at the friction pack located on the right side of transmission° • Park tractor on level surface° Stop tractor by turning ignition key to "OFF" position, and engage parking brake, • Adjust motion control lever by tightening adjustment iocknut one haft (1/2) turn_ NOTE: If for any reason the effort to move the motion control lever becomes too excessive, reverse the above adjustment procedure by loosening locknut 1/4 to 1/2 turn, Road test tractor after adjustment and repeat procedure if necessary, TRANSMISSION ± FRONT WHEEL TOE-INICAMBER The front wheel toe-in and camber are not adiustable on your tractorr If damage has occurred to affect the front wheel toe-in or camber, contact your nearest authorized service center/department TO REMOVE WHEEL (See Fig. 29) • Block up axle securely, ,, Remove axle cover, retaining ring and washers _oallow wheet removai (rear wheel contains a square key _ Do not lose)_ a Repair tire and reassembte. REMOVAL/REPLACEMENT Should your transmission require removal for service or replacement, it should be purged after reinstaElation and before operating the tractor,, See "PURGE TRANSMISSION" in the Operation section of this manual° FOR REPAIRS On rear wheels only: align grooves in rear wheel hub and axle insert square key o Replace washers and snap retaining ring securely in axle groove = Replace axte cover NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant may be purchased from your local parts dealer, Tire sealant also prevents tire dry rot and corrosion, WASHERS RETAINING RING J ADJUSTMENT LOCKNUT FIG. 28 t SQUARE AXLE COVER FIG. 29 23 KEY (REAR WHEELONLY) : : -=,,m_ .... = .... J _ i, ,,,i,,i,1,"=, ,i ,,,, - ,: ........ " __ .............. SERVBCE AND ADJUSTMENTS ,,,, ii -¸-. -.TI.I TO START ENGINE (See Fig. 30) CAUTION: i WITH A WEAK Lead-acid BATTERY batteries TO REPLACE geneP and smoking materials away from batateexplosivegases. Keepsparks, flame teries. Always wear eye protection when around batteries. o Pull bulb holder out of the hole in the backside of the grill, • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill, Close hood, - TO REMOVE HOOD AND ASSEMBLY , Unsnap headlight wire connector o Stand in front of tractor G rasp hood at sides, tilt toward engine and lift off of tracton o To replace, reverse above procedures TERMINAL FIG. 3'1 CHARGED BATTERY POSITIVE TERMINAL GRILL (See Fig. 31) • Raise hood BLACK cable first from chassis and then from the fu!ly charged battery, RED cable last from both batteries, NEGATIVE FUSE Replace with 30 amp automotive-type ptugqn fuse, The fuse holder is located behind the dash, Connect the other end of the BLACK cable to good CHASSIS GROUND, awayfrom fuel tankand battery POSITIVE TERMINAL Check wiring., See eleclrical wiring diagram in the Repair Parts section of this manual, TO REPLACE TO REMOVE CABLES, REVERSE ORDER - . AND RELAYS Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting, TO ATTACH JUMPER CABLES • Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis,, o Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery, . BULB Raise hood. INTERLOCKS IMPORTANT: YQUR TRACTOR IS EQUIPPED WITH A 12 VOLT NEGATIVE GROUNDED SYSTEM THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO blOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES ° HEADLIGHT o • If your battery is too weak to start, the engine, it should be recharged. If "jumper cables" are used for emergency starting, follow this procedure: i ............................. NEGATIVE TERMINAL FIG. 30 24 • 1, i,i .... i,,,r,, i i,ll!l ii ii1,11111 ,llll SERVICE AN ,i CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary,. Check adjustment as described below before loosening cable, If adjustment is necessary, proceed as follows: • With engine not running, move throttle control lever from slow (,,_) to choke (X) position. Slowly move lever from choke (N) to fast (,_y) pos tion o Check to see if hole in throttle lever and hole !n speed control bracket are aligned. o If holes are not aligned, loosen cabie clamp screw and align the holes by inserting a pencil or a 1/4" drill bit through both holes, • ,, illl,,ll, i i, i,i ,i, o Be sure you have a clean air filter and the throttte control cable is adjusted properly (see above) " Start engine and allow to warm for five minutes Make adjustments with engine running and shift/motion control lever in neutral (N) position • ldle___eed setting - With throttle control lever in slow (.,_8_)position, engine should idle at 1750 RPM If engine idles too slow or fast, turn idle speed adjusting screw in or out until correct idle is attained o !die fuel needle setting - With throttle controt lever in slow (',_.) position, turn idle fuel adjustment needle in (clockwise) until engine begins to die and then turn out (counterclockwise) until engine runs rough., Turn needle to a point midway between those two positions • Recheck idle speed ACCELERATION - Pull throttle cable up to remove slack and tighten cable clamp screw Remove alignment pencil or drill bit. CABLE CLAMP SCREW Readjust if necessary TEST - Move throttle control lever from slow (,._) to fast position. If engine hesitates or dies, turn idle adjusting needle out (counterclockwise) 1/8 turn, peat test and continue to adjust, if necessary, engine accelerates smoothly ("t6_) fuel Reuntil High speed stop is factory adjusted Do not adjust damage may result IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED QVERSPEEDINGTHEENGtNEABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINKTHE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS SPEED CONTROL BRACKET IDLE SPEED ADJUSTING SCREW THROTTLE LEVER FIG. 32 TO ADJUST , ii................. ADJUSTMENTS ENGINE TO ADJUST THROTTLE (See Fig. 32) , CARBURETOR (See Fig. 33) The carburetor has been preset at the factory and adjustment should not be necessary, However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or toad_ If the carburetor does need adjustment, proceed as follows: In general, turning the adjusting needles in (clockwise) decreases the suppfy of fuel to the engine giving a leaner fuel/airmixture. Turningthe adjusting needlesout (counterclockwise) increases the supply of fuel to the engine giving a richer fuel/air mixture, IDLE FUEL ADJUSTING NEEDLE FIG. 33 IMPORTANT: DAMAGE TO THE NEEDLES _,ND THE SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS TURNED IN TOO TIGHT NOTE: The carburetor on this engine is low emission° It is equipped with an idle fuel adjusting needle with a limiter cap, which allows some adjustment within the fimits allowed by the cap. Do not attempt to remove the limiter cap. The limiter cap cannot be removed without breaking the adjusting needie_ 25 ,u,n,,ll.................. _ ____. STORAGE ENGtNE immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more, ! | _ _t_ _, ]_ | _ I FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING hl ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR. FUEL FILTER. FUEL HOSE, OR TANK DURHtG STORAGE, ALSO, EXPERIENCE iNDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE tN STORAGE • Drain the fuel tank. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark, Allow the engine to cool before storinq in any enclosure, TRACTOR Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area. • Clean entire tractor (Sea"CLEANING" in the Customer Responsibilities section of this manual). o inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments section of this manual). . Lubricate as shown in the Customer Responsibilities section of this manual. . Be sure that all nuts, bolts and screws are securely fastened Inspect moving parts for damage, breakage and wear. Replace if necessary.. • Touch up all rusted or' chipped paint surfaces; sand fightty before painting. Fully charge the battery for storage. - After a period of time in storage, battery may require recharging. - To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "1"O CLEAN BATTERY AND TERMINALS' in the Cus.. tomer Responsibilities section of this manual). o Start the engine and let it run until the fuel lines and carburetor are empty ° Never use engine or carburetor cteaner products in the fuel tank or permanent damage may occur Use fresh fuel next season • NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuet gum deposits during storage. Add stabilizer to gasotine in fuel tank or storage container, Always follow the mix ratio found on stabilizer container. Run engine at least lO minutes after adding stabilizer to aItowthe stabilizer to reach the carburetor. Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Customer Responsibilities section of this manual) BATTERY o • CYLINDERS After cleaning, leave cables disconnected and piace cables where they cannot come in contact with battery terminals. o Remove spark ptug(s) o Pour one ounce of oil through spark plug hole(s) into cylinder(s), o Turn ignition key to"START" position for a few seconds to distribute oil.. o Replace with new spark plug(s). OTHER . Be sure battery drain tube is securely attached. - Do not store gasoline irom one season to another o If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces o Replace your gasoline can if your can starts _o rust Rust and/or dirt in your gasoline wilt cause problems o if possible, store your tractor indoors and cover it to give protection from dust and dirt. Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust. IMPORTANT: NEVER COVERTRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM 26 i, ' '"'" TROUBLESHOOTING ...... lu u, ,,u,,,,,i,i .... ii CAUSE PROBLEM POUNTS i................... M Ill n" n Ull ' II CORRECTION ........................i, Will not start 1 Out of luel 2 3 4 5 6 7 Engine not "CHOKED" Engine flooded Bad spark plug Dirty air filter Ditty fuel filter Water in fue! 8 9 Loose or damaged widng Carburetor out of adjustment tO Hard to start Engine will not turn over i "' ==1,1 Excessive vibration Fill fuel tank See '`TO START ENGINE" in Operation section Wait several minutes before attempting to start Replace spark plug Clean/replace air filter Replace Iuel filter Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter Check all wiring See "To Adjust Carburetor" in Service Adjustments section 8 9 10 Engine valves out of adjustment Contact an authorized serVice center/department Dirty air filter Bad spark plug Weak or dead battery 4 5 6 7 Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment I 2 3 4 5 6 7 8 Engine valves out of adjustment 8 Clean!replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See "To Adjust Carbureto¢ in Service Adiuslments section Conlact an authorized service center/department 1 2 3 4 5 6 7 8 g Clutch/brake pedal not depressed Attachment clutch is engaged Weak or dead battery Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence swilch(es) 1 2 3 4 5 6 7 8 9 Depress clutchlbraka pedal Disengage attachment clutch Recharge or replace battery Replace fuse Clean batter! termina!s Check all wiring Check/replace ignition switch Check/replace solenoid or starter Contacl &n authorized service canter/department ......... =11.. lu 1 2, 3 4 5 6 7 l 2 3 , Engine clicks but will not start pmpedy .i....11. ....... u l ...... ... . i-,.I 1 2 3 4 Weak or dead battery Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter 1 2 3 4 Recharge or replace battery Clean battery terminals Check all wiring Check/replace solenoid or starter 1 2 3: 4 5 6 7 8 9 Cutting too rnuch grass/too fast Throttle in "CHOKE" position Build-up of grass, leaves and trash under mower Dirty air filler Low oil feveltdirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel Water in fuel t, 2 3 4. 5 6 7 8 9 Set in "Higher Cut" position/reduce speed Adjust throttle control Clean underside ol mower housing Cieanirepiace air filter Check oil level/change oil Clean and regap or change spark plug Replace luet fiRer Drain luel tank and refill with fresh gasoline Drain luel tank and carburetor, refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen/fins Clean/replace muffler Check all wiring See "To Adjust Carburetor" in Service Adjustments section Contact an authorized service cenlerldepartment 10 t 1 12 13 14 Spark plug wire loose. Dirty engine air screen/fins Dirty/c!ogged muffler Loose or damaged wiring Carburetor out of adjustment 10 11 12, I3 14 15 Engine valves out of adjustment 15 i , t 2 3 i, i i,i u Worn, bent or loose blade Bent blade mandrel Loose/damaged part(s) 27 1 2 Replace blade Tighten blade bolt Reptace blade mandrel 3 Tighten loose parlIs), Replace damaged parts ,t_ it, TtROUIBLESHOOTONG POINTS PROBt.EM CAUSE CORRECTION 1iiii1,1 ............. i Engine continues to run when operator leaves seat with attachment clutch engaged t Faulty operator safety presence control system 1 Check wiring switches and conneclions If not corrected contact an authorized service cented department Poor 1 2 Worn, bent or loose blade Mowerdeck not level 1 2 Replace blade Tighten blade bolt Level mcwer deck 3 4 Buildup of grass,, leaves, and trash under mower Bent blade mandrel 5 Clogged mower deck vent holes from buildup ot grass, leaves, and trash around mandrels 3 4 5 Clean underside of mower housing Replace blade mandret Clean around mandrels to open vent holes cut " uneven i,,i Mower blades rotate witl not Poor grass discharge 1 2 3 4 Obstruction in clutch mechanism Worn/damaged mower drive belt Frozen idiot pultey Frozen blade mandrel t 2 3 4 Remove Repiace Replace Replace 1 2 3 4 Engine speed too slow Travel speed too fast Wet grass Mower deck not level I 2 3 4 Place throttle control in "FAST" position Shift to slower speed. Allow grass to dry before mowing Level mower deck 5 6 Low/uneven tire air pressure Worn. bent ortoose blade 7 8 Buildup of grass, leaves and lrash under mower Mower drive belt worn 9 10 11 Blades improperly installed Improper blades used. Clogged mower deck vent holes from buildup of grass, leaves, and Irash around mandrels 5 6 7 8 9 10 11 obstruclion mower drive belt idler pulley blade mandrel Check tires for proper air pressure Replace/sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace wifh blades listed in this manual Clean around mandrels to open vent holes Headlight(s) net working (if so equipped) I 2 3 4 5 Switch is "OFF' Bufb(s) burned out Faulty light switch Loose or damaged wiring Blown fuse t Turn switch "ON" 2 3 4 5 Replace bulb(s) Check!replace llght switch Check wiring and connections Replace fuse Battery will not charge 1 2 Bad battery cell(s) Poor cable connections 1 2 Replace battery CheckJctean all connections 3 4 Faulty regulator (if so equipped) Faulty alternator 3 4 Replace regulator Replace alternator Loss of drive 1 2 3 Freewheel control in "disengaged" position Molion drive belt worn, damaged, or broken Air trapped in transmission during shipment or servicing. t 2 3 Place freewheel control in "engaged" position Replace motion drive belt Purge transmission Engine "backfires" when turning engine OFF' 1 1 Move throttle control to 'SLOW" position and allow to idle for 30 seconds before stopping engine ............................. , .................... , i _ _ t_ ,_ Hu i,,, i t_ll,,,tl_,,i,,,it,ii Engine lhrottle control not set at "SLOW" position for 30 seconds before stepping engine 28 TRACTOR - o MODEL NUMBER 917.259551 SCHEMATIC RED BLACK BATTERY t ...... RED RED FUSE 30 AMP AMMETER (OPTIONAL) _ t STARTER _LACK I WHITE I I ' I CLUTCH / BRAKE (PEDAL UP) L WHITE SEAT SWITCH IGNITION SWITCH ........ WHITE _ _ _ i F', i (NOT OCCUPIED) i ,.... t .... ' BLACK fCLUTCH 6_f" , h__ METER HOUR _' ' t t _GR_9.U.N2!NG J CONNECTOR _:_ SPARK (OPTIONAL) ----O BLACK (_I IGNITION UNIT PLUG GAP (2 PLUGS ON TWIN CYL ENGINES) _) 28 VOLTS AC MIN, @ 3600 RPM (CHARGING SYSTEM DISCONNECTED] ALTERNATOR BROWN IGNITION SWITCH POSITION _i" ] CIRCUIT IG:+_I+ RUN/LIGHTJ__B + L ] "MAKE" _ilf t NONE A+Y __B_ NONE T_;ET_t NONE THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCEBECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED, AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR BRIGHTEST WIRING INSULATED HEADLIGHTS @ NON-REMOVABLE CONNECTIONS 0 REMOVABLE CONNECTIONS CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 29 F, REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259551 ELECTRICAL ]! i t t 26 / 32 // t I I 52 3O REPAIR PARTS TRACTOR -- MODEL NUMBER 917.259551 ELECTRICAL KEY NO, PART NO. 2 3 4 6 7 8 9 16 19 20 21 144926 74760412 STD551025 STD551125 STD541025 109238X 156417 t09596X 153664 STD551125 733504O0 147430 22 24 25 4152J 4799J 146147 26 28 29 30 31 32 33 40 41 42 43 44 45 52 70 108824X 4207J 121305X !40301 124211X 141226 109310X 15644.2 71110408 13'1563 145673 73640400 121433X 141940 14262t NOTE: DESCRIPTION Battery 12 Volt 30 Amp Bolt, Hex Head 1/4-20 unc x 3/4 Washer Washer Nut Tube, Plastic, 12" Case, Battery Mech Hinge Clamp, .Hose Switch, Interlock Push-In Washer, Lock Nut, Hex, Jam 1/4-20 UNC Harness, Light Socket (includes 4152J) Bulb, L.igilt Cable, Battery, 6 Gauge, Red, t I" Cable, Battery, 6 Gauge, Red, W/16 Wire Fuse, 30 Amp Cable, Ground, 6 Gauge, Black, 12" Switch, Plunger Switch, Ignition Nut, Ignition Cover, Key Switch Key, Ignition Harness, Ignition Bolt, Hex Head, Fin 1/4-20 x 1/2 Cover, Terminal, Red Solenoid Nut Keps Blk Hex 1/4-20 UNC Ammeter Rectangular 6 Amp Protection Wire Loop Harness Engine All component dimensions given in LJ.S. inches 1 inch = 254 mm 31 REPAnR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.259551 AND ENCLOSURES 29 123 122_ < 28 12 58 53 31 51 52 55 57 14 37 54 6O 3 74 3 32 14 REPAIR PARTS TRACTOR CHASSIS - - MODEL NUMBER 917.259551 AND ENCLOSURES KEY NO. PART NO. ! 2 3 4 5 9 t0 11 12 13 14 !7 18 25 26 28 29 30 31 37 38 39 51 52 53 54 55 57 58 6O 64 71 74 122 123 140 142 143 t44 I45 147 159527 140356 17490612 19131216 155272 150156X01t STD533710 155927 145660 155934X010 17490608 144983X558 126938X 19131312 STD541437 145198X558 155217 151287X558 139976 174905O8 139886 139887 73800400 19091416 145201 17030814 145202 STD522507 15O127 721406O6 154798 73680400 73680600 157301 157927 158418 156095 154966 154207 156524 74760412 DESCRIPTION Chassis Assembly Drawbar Screw, Thd, Roll 3/8-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge Bumper Hood/Dash Dash Bolt, Carriage 3/8-16 x UNC x 1 Panel, Dash, LH Clip Tinnerman Grille PiL Panel, Dash, R.H Screw Thdrol 3/8-16 x 1/2 Hood Assembly Bumper Hood Washer 13/32 x 13/16 x 12 Gauge Nut Gdile w/Clips MS-558 Lens, Grille Fend/Rrest Pnt STLT N HLD 558 Bracket, Fender Support Screw Thdrof 5/16-18 x t/2 TYT Pivot Bracket Assembly, L.H. Pivot Bracket Assembly, R.H Nut Lock w!Insert 1/4-20 UNC Washer 9/32 x 7/8 x 16 Ga Bracket Grille Pickoff LH Screw Spiderlock Hex Hd #8-7/8 Bracket Grille Pickoff RH Bolt, Fin Hex 1/4-20 UNC x .75 Duct Air Engine P!L LT Bolt Rdhd Sqnk 3/8q6 UNC x 3/4 Dash Lower STLT Nut Crownlock 1/4-20 UNC Nut Crownlock 3/8-16 UNC Bracket, Shift STLT Screw TT #10-32 5 38 Flange Bracket Suspension Front Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Rod Pivot Chassis/Hoed Bott Hex Hd 1/4_20 UNC x 3/4 NOTE: All component dimensions given in US. inches 1 inch = 25..4 mm 33 REPAIR PARTS TRACTOR DRIVE - - MODEL NUMBER 917.259551 59 61 53 55 106 100 34 <_ REPAIR PARTS TRACTOR - - MODEL NUMBER 917.259551 DRIVE KEY NO. PART NO. 1 2 3 8 10 15 16 18 19 21 22 24 25 26 27 28 29 30 32 34 35 36 37 38 39 40 41 42 47 48 49 50 51 52 53 55 56 57 59 61 62 150071 142431 143995 154792 76020415 74490544 73800500 74780616 73800600 130564 145627 73350600 106888X 19131316 76020412 145204 124236X 130807 74760512 155071 120183X 19211616 1572H 123674X 74760644 4470J 154777 19131312 127783 154604 t23205X 74760624 73680600 73680500 105710X 105709X 74760620 140294 140312 17490612 8883R KEY NO. DESCRIPTION Transaxle Assembly Spring, Return, Brake Pulley, Transaxle Rod Shift Hydro LT Pin Cotter 1/8 x t CAD Bolt Hex Flghd 5/16-18 Gr 5 Nut Lock Hex W/Ins 5/16-'[8 Unc Bolt Fin Hex 3/8-16 Uncx 1 Gr. 5 Nut Lock Hex W/Wsh 3/8-16 Unc Knob, Deluxe 1/2-13 Rod, Brake Hydro Nut, Hex Jam 3/8_16 Unc Spring, Brake Red Washer Pin Cotter 1/8 x 3/4 CAD Rod, Parking Brake Cap, Parking Brake Bracket, Transaxle Bolt Hex Hd 5/16-18 Unc x 3/4 Shaft, Foot Pedal Bearing, Nylon Washer Pin, Roll Pulley, Idler, Fiat Bolt Spacer, Split Keeper, Belt tdier Washer 13/32 x !3/16 x 12 Gauge Pulley, Idler, V-Groove Bellcrank Assembly Clutch Retainer, Belt Bolt Nut Crowntock 3/8-I6 UNC Nut, Crowntock 5/16q 8 Uric Link, Clutch Spring, Return, Clutch Bolt Hex 3/8-16 x 1-!/4 V_Bett, Ground Drive Keelser, Center Span Screw Thdrot. 3/8-16 x 3/4 Ty TT Cover, Pedal 63 64 65 66 70 71 72 73 74 75 76 77 78 81 82 83 84 86 87 88 89 90 91 92 93 94 95 96 97 98 100 102 103 104 105 106 116 118 121 PART NO. 140186 71170764 10040700 154778 134683 140158 19132012 156347 121199X 121749X 12000001 123583X t2t748X 156046 123782X 19171216 140548 71208 19212016 12000008 154882 124346X 74780536 74780524 142564 140462 144643 4497H 140469 73510600 19111216 141322 73940800 140156 71070516 74780520 72110610 154774 154419 DESCRIPTION Pulley, Engine Bolt Hex 7/16-20 x 4 Gr 5 Washer Keeper Belt Engine Full Proof Keeper Belt Engine Strap Torque Lh Hydro 18/20" T Washer 13/32 x 1-1/4 x 12 Gauge Strap Torque Rh Hydro t8/20" T Spacer, Split Washer 25/32 x 1-1/4 x 16 Gauge E-Ring Key, Square Washer 25/32 x 1-5/8 x 16 Gauge Shaft Asm. Cross Hydro 20" Tires Spring Torsion T/A Washer 17/32 x 3/4 x 16 Ga. Rod, Tie Hydro 20" Tires Bushing Rod Strig 629/632 lD Washer 21/32 x 1_1/4 x 16 Ga Ring Klip #5304-62 Console, Shift Nut Self-Thd Wsh-hd 1/4 Zinc Bott Fin Hex 5/16-18 x 2-1/4 Bolt Fin Hex 5/6-18 Unc x 1-1/2 Line Fuel Hydro 4" Fan, Hydro 7" Control Bypass Hydro 20" Tires Retainer Spring 1" Zinc/Cad Keeper Bolt Rh Hydro 0750 18/20" Nut Keps Hex 3/8-16 Unc Washer 11/32 x 3/4 x t6 Ga. Washer Betlville 501D x 1 50D Nut Hex Jam Toplock 1/4-20 Unf Arm, Control Hydro Screw Cap Hex 5/16 x 18 x 1 Bolt Fin Hex 5/16-18 Uric x 1-I/4 Bolt Rdhd Sqneck 3/8_16 x 1..25 Spacer Bellcrank Nyliner Clutching STL NOTE: All component dimensions giverr in U.S. inches t inch = 2&4 mm 35 REPABR PARTS TRACTOR STEERING -- MODEL NUMBER 917.259551 ASSEMBLY k <_.-_'_-,?_-_'_ t tl 39 --_ 37 _-_--_ l \ \ \ 43 36 REPAIR PARTS TRACTOR STEERING - - MODEL NUMBER 917.259551 ASSEMBLY KEY NO. PART NO, 1 133741 2 154427 3 156483 4 157473 5 6266H 6 12t748X 7 19272016 8 12000029 9 3366R I0 156438 I1 STD551137 I3 154779 15 73901000 t7 156546 18 57079 19 124035X 20 126684X 22 7120O410 23 127501 25 154406 26 126847X 27 136874 28 19131416 29 17490612 30 STD56!210 32 130465 38 155099 37 152927 38 133742 39 19133808 40 STD541537 41 100711L 42 145054 43 121749X 44 153720 46 121232X 47 6855M 51 STD541431 54 74780520 62 156594 63 STD523710 65 154780 66 154404 67 74781044 68 15442g NOTE: DESCRIPTION Steering Wheel Axle Assembly STMP Dropped STL Spindle Assembly, LH. Spindle Assembly, RH. Bearing, Race, Thrust, Hardened Washer 25/32 x 1-5/8 x 16 Gauge Washer 27/32 x lq/4 x 16 Gauge Ring, Klip Bearing, Steering Column Draglink Extended Stamped Washer, Lock Bearing Axle STLTiGT Nut, Loci(, Flange 5/8-11 UNC Shaft Assembly, Steering Washerl Thrust .515 x .750 x .033 Support, Shaft Washer, Shim 1/4 x 5/8 x 062 Screw Hex Socket 1/4-20 x 5/8 Pittman Shaft Assembly Bracket, Steering Bushing, Link, Drag Gear, Sector Washer t3/32 x 7/8 x 16 Gauge Screw, Thd. Rolf 318-16 x 3/4 Pin Rod, Tie Bushing, Steering Screw Cap Steering Wheel Washer 13/32 x 2-3/8 x 8 Gauge Gripco Nut Adaptor, Steering Wheel Boot, Steering Shaft Washer 25/32 x 1-1/4 x 16 Gauge Extension Shaft Steering LRLT Cap, Spindle Fitting, Grease Nut Lock Hex w/Ins 5/16-!8 UNC Bolt Fin Hex 5/t6-18 UNC x 1-1/4 Kit Steering Asm Service Bolt, Fin Hex 3/8-t6 UNC x 1 Gr 5 Spacer Axle Bearing Arm Pittman Bolt, Fin Hex 5/8-11 UNC x 2_3/4 Axle, Brace All component dimensions given in U rS inches l inch = 254 mm 37 REPAIR PARTS TRACTOR =- MODEL NUMBER 917.259551 SEAT ASSEMBLY KEY NO. PART NO. t 2 3 4 5 6 7 8 9 10 12 t3 t4 140122 ! 40551 STD523710 19131610 145006 STD54t437 124181 X 17490616 19131614 ! 55925 12t 246X 121248X 720504t 1 DESCRIPTION Seat Bracket, Pivot, Seat Bolt Washer 13/32 x 1 x 10 Gauge Clip, Push-In Hinged Nut Spring, Seat Screw, Thd, Roll. 3/8-16 x 1 Washer 13/32 x 1 x 14 Gauge Pan, Seat Emboss QCK Conn. Bracket, Switch Mounting Bushing, Snap Bolt, Carriage 1/4=20 x 1-3/8 KEY NO. PART NO. t5 16 I7 21 22 23 134300 121250X 123976X 153236 STD541431 74780814 24 25 26 19171912 127018X STD551150 DESCRIPTION Spacer, Split .28 x 88 Spring Locknut, Flange i/4 Grade 5 Bolt, Shoulder 5/16-t8 UNC Nut Bolt, Hex Head, Fin. 1/2-t3 x 7/8 Grade 5 Washer 17/32 x 1-3/!6 x 12 Gauge Bolt, Shoulder 5/16-18 x .62 Washer, Lock NOTE: All component dimensions given in U.S inches 1 inch = 25.4 mm 38 REPAIR PARTS "TRACTOR - - MODEL NUMBER 917.259551 DECALS 21 2 6 3 18 7 7 18 4 13 1 15 21 13 9 1I 12 5 14 KEY NO. 1 2 3 4 5 6 7 8 9 10 ll 12 PART NO. 156811 15O333 '15t299 151300 t2-113-64 133644 149407 156787 146709 156439 142341 146046 WHEELS KEY NO. DESCRIPTION 13 14 15 I8 21 Decal, Oper. Instr. Decal, Cap Cnsmr Help Line Decal, Hood, RoH Decal, Hood, L,H. Decal Hp Engine Decal, Customer Maintenance Decal, Side Panel Decal, Deck Mower EZ3 Decal, Fender, Craftsman Decal, Fender Danger Decal, Drawbar Cntrl Mvt Hyd Lt Decal, V-Belt Drive Schematic PART NO. 147138 136832 159854 15t708 156810 138311 154515 154516 160444 160445 PART NO. KEY NO. & TIRES I 2 3 4 5,8 59192 65139 106222X 59904 4,!0 11 5 6 7 8 9 10 106732X427 278H 9040H 106108X427 122082X 7152J 11 -- 104757X 144334 NOTE: 39 DESCRIPTION Decal, Chassis; 42" Decal, V-Belt Schematic Decal, insert Wheel Steering Decal, lns, Hood Decal, Fender Auto Sears Gold Decal, Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner's Manual, English Owner's Manual, Spanish DESCRIPTION Valve Cap, Tire Stem, Valve Tire, Front Tube, Front Tire (Not Provided, Service Item Only) Rim, Front Fitting, Grease (Front Wheel Only) Bearing, Flange (Front Wheel Only) Rim, Rear Tire, Rear Tube, Rear Tire (Not Provided, Service Item Only) Cap, Axle Sealant, Tire 10 oz. All component dimensions given in U.S inches 1 inch = 254 mm REPAnR PARTS TRACTOR-- MODEL NUMBER 917.25955! ENGINE 2 77 80 _._ 33 37 29 \ OPTIONAL 23 EQUIPMENT Spark Arrester "'-,..%tg _"_¢_ 4O -_'-j'_ 35 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.259551 ENGINE KEY NO, PART NO. 147025 17720410 4 14 15 16 23 29 31 32 33 35 37 38 137350 13280328 13200300 STD551237 156123 137180 109202X 123549X 123487X 17490512 137040 ....... 4O 44 124028X 17490412 46 62 77 79 80 8t 1909'1416 STD551131 19101216 M740108025 74760508 128861 NOTE: DESCRIPTION Control, Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 Engine, (See Breakdown) Kohter Model No, CVt5S_41526 Muffler Nipple, Pipe 3/8 NPT x 3-1!2 Elbow, Standard 90 °, 3/8-18 NPT Washer Shield, Heat Arrestor, Spark Tank, Fuel Cap Assembly, Fuel Tank, Vented Clamp, Hose Screw Thdrel 5/t6-18 x 3-4 Tyt Line, Fuel Plug, Oil Drain (Order From Engine Manufacturer) Bushing, Snap, Fuel Line Screw, Hex Washer Head, Thd, Roll 114-20 x 3/4 Washer 9/32 x 7/8 x 16 Gauge Washer, Lock Washer 5/16 x 3/4 x 16 Ga Bolt Hex Bolt Hex Hd 5116-18 Unc x 1/2 Nut Flange 1/4-20 Starter Nut All component dimensions given in US. inches 1 inch = 25_4 mm 41 REPAIR PARTS TRACTOR MOWER -- MODEL NUMBER 917.259551 LIFT 7 3 13 2\ 4 6 11 13 19 2O 13 718 2O 15 2O 19 15 32 42 REPAIR PARTS TRACTOR MOWER -- MODEL NUMBER 917.259551 LIFT KEY NO. PART NO. 1 2 3 4 5 6 7 8 11 12 !3 15 16 I7 18 159460 159471 105767X 12000O02 19211621 120183X 125631X 122365X 139865 139866 4939M 127218 73350800 130171 73800800 19 20 3I 32 139868 3146R 140302 73540600 NOTE: DESCRIPTION Wire Assembly tnnedSprg w/Plugr Shaft Assembly, Lift Pin, Groove E-Ring Washer 21/32 x 1 x 21 Gauge Bearing, Nylon Grip, Handle, Fluted Button, Plunger, Red Link, Lift, LH, Link, Lift, RH Retainer Spring Link, Front Nut, Hex, Jam 1/2-13 UNC Trunnion Locknut, Hex, with Washer Insert 1t2-13 UNC Arm, Suspension, Rear Retainer Spring Bearing, Pvt, Lift Spherical Nut, Crownlock 3/8-24 Al! component dimensions given in U,S inches 1 inch = 25,4 mm 43 REPAIR PARTS TRACTOR MOWER -- MODEL NUMBER 917.259551 DECK 76 68 83 105 / 34 32 106 ,__ 103 _I04 105 106 58 27 44 REPARR PARTS TRACTOR MOWER -- MODEL NUMBER 9!7.259551 DECK KEY NO. PART NO. 1 2 3 4 5 6 8 9 10 11 12 13 144393 STD533107 138017 !38440 STD624008 130832 850857 STD551137 140296 134149 129895 137645 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 40 41 43 44 45 46 48 49 5O 51 52 53 54 55 56 128774 110485X 140329 72110610 72140505 132827 136888 STD541431 134753 131267 105304X 123713X 110452X 130968 19111O16 131491 138776 129963 129861 137266 STD533717 133835 131494 19131316 STD541437 133551 140083 140088 STD624003 137729 133944 133940 13134O STD541410 139888 131845X900 133943 140084 122052X DESCRIPTION Mower Housing Bolt Bracket Assembly,Sway Bar, Front Bracket Assembly, Sway Bar Retainer Spring Arm, Suspension, Rear Bolt, Hex 3/8-24 x 1.25 Grade 8 Washer, Lock Washer, Hardened Blade, Mulching Bearing, Bail Shaft Assembly, Mandrel, Vented (Includes Key Number 6) Housing, Mandrel, Vented Bearing, Ball, Mandrel Stripper, Vented Mower Deck Bolt, Carriage 3/8-16 x 1-1/4 Bolt, Carriage 5/16-18 x 5/8 Bolt, Shoulder Baffle, Vortex Nut Crownlock 5/16-18 UNC Stiffener Bracket Bracket, Deflector Cap, Sleeve Spring, Torsion, Deflector Nut, Push Shield, Deflector Washer 1t/32 x 5/8 x 16 Gauge Rod, Hinge Screw Thdrol Hex Head Zinc Mwr Washer, Spacer Pulley, Mandrel Nut, Toplock, Ftanged Bolt Fastner, Christmas Tree Pulley, Idler, Flat Washer 13/32 x 13/16 x t6 Gauge Nut Crownlock 3/8-16 UNC Rod, Pivot, with Nibs Rod, Clutch, Secondary, with Nibs Guard, Mandrel, L.H. Retainer Screw, Thd_ Roll I/4-20 x 5/8 Washer, Hardened Roller Assembly, Cam Follower' Bo_t, Shoulder #10-24 Grade 5 Locknut Bolt, Shoulder 5/16-18 UNC Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler Spacer, Retainer KEY NO. PART NO. 58 59 67 68 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 92 10I 102 103 104 105 106 111 112 113 1t4 115 116 117 118 119 121 128 129 130 131 132 140086 141043 149846 144200 142427 131870 127847 121748X 12000029 128903 127845 154809 127498 153701 73350600 142028 120958X 156084 72140618 STD541437 136420 71161010 19061216 STD551110 130758 2029J 155197 155198 17490512 73510500 72110504 137644 133957 73930600 19121414 143723 153390 19131312 STD523710 STD533710 19132203 130794 145411 DESCRIPTION Spring, Torsion Brakes Guard, TUV Idler Knob Custom Oval V-Belt Rod, Clutch, Primary, with Nibs Spring, Return Arm, Clutch, Secondary Washer 25/32 x 1-5/8 x 16 Gauge Ring, Klip Bolt, Shoulder 3/8-16 UNC x ! .44 Keeper, Spring Lever Asm. Clutch Pri PIm STLT Bushing, Large, Brass Spring, Mower Clutch Nut, Hex Jam 3/8-t6 Unc Trunnion, Adj Washer Sintered Keeper Belt Idler Bolt Carriage 3/8-16 x 2-t/4 Nut Mulcher Cover Screw Washer #10 Washer, Lock Latch Assembly, Bagger Nut, Weld Bracket, Gauge, Wheel L..H. Bracket, Gauge, Wheel R.H Screw Thdrol 5/16q 8 x 3/4 Nut, Hex, Keps 5/16-18 UNC Bolt, Carriage 5/16 UNC x 1,/2 Bolt, Shoulder Wheel, Gauge Nut, Centerlock 3/8-t6 Washer 3/8 x 7/8 x 14 Gauge Bracket Washer Felt Washer t3/32 x t3/16 x 12 Ga. Bolt, Fin Hex 3/8-18 UNC x 1 Gr. 5 Bolt, RDHD SQNK 3/8-I6 UNC x 1 Spacer Washer 13/32 I.D x 1-3/8 OD xl/4 Mandrel Assembly (Includes Key Numbers 8q0, 12_15, 31 and 32) Mower Deck, Complete (Standard Deck, Order Separately Mulcher Plate and Gauge Wheel Components, Key No& 101-106 and 111-121) NOTE: All component dimensions given in [JS_ inches 1 inch = 25.4 mm 45 REPAIR PARTS TRACTOR HYDRO GEAR TRANSAXLE -- MODEL NUMBER - MODEL NUMBER 917.259551 310-0650 58 41 34 28 59 26 23 19 jf 14 90 52 91 4 5 3 24 35 1!3 46 REPAIR PARTS TRACTOR HYDRO GEAR KEY PART NO, NO, 1 2 3 4 5 6 7 8 9 t3 14 t5 t7 18 t9 23 24 25 26 27 28 29 34 35 36 37 38 39 40 41 142930 142931 142932 142928 142933 142934 142935 150771 142937 142938 142939 142940 142941 150772 150773 142944 142945 142946 150774 142948 142949 142950 142951 142952 142953 142954 142955 150777 150778 142958 TRANSAXLE - - MODEL - MODEL NUMBER NUMBER 9!7.259551 310-0650 DESCRIPTION Housing, Lower Assembfy, Upper Housing Seal, Lip Ring, Wire Retaining Ring, Retaining Bearing, Shaft Ball Bearing, Cradle Bearing, Thrust 30 x 52 x 13 Swashplate, Variable Block, Cylinder Assembly Arm, Trunnion Seat, Lip Guide, Slot Shaft, Motor Bearing, Thrust 42 x 68 x 16 Block, Cylinder Assembly Seat, Lip 10x25 x 7 Actuator, Bypass Center Section Assembly Kit Sea!, Lip 26x42 x 8 Ring, Retaining Washer 26x35xl Oil Filter Element Arm, Bypass Ring, Retaining Arm, Actuating Pin, Actuating Bolt 5/16-24 x 1-314 Locknut, Hex 5/16-24 UNJC Brake RotoriStator Kit KEY PART NO. NO,, DESCRIPTION 43 44 52 53 56 58 59 62 63 64 68 69 83 85 88 89 90 91 92 93 113 114 119 134 135 139 140 Washer 7/16 x 7/8 x 060 Differential Assembly Washer 3/4x 15 x .13 Seal 75xt 25x.250 Shaft, Input Bolt 1/4-20 x 1.38 Pin 5ODx 431Dx 750 Arm, Control Puck, Dampener Set Screw Spring Stud 5/16_24 Jackshaft Assembly Jackshaft Screw, Cap Washer 7/16 x 1 x 1/2 Sleeve Bearing Seal, Wiper Spring, Block Washer, Block Thrust Cap, Vent Assembly Fitting, Q-Ring Assembly Spacer Nut, Castle 5/16-24 Pin, Cotter Spring, Compression Nut, Hex 5/16-24 142884 150829 142991 142961 142963 142964 142965 142966 142967 142920 142969 144610 142971 150806 142973 142974 142975 142976 142977 142978 142917 !42918 142980 144607 144608 150775 150776 NOTE: All component dimensions 1 inch=254mm 47 given in U S inches REPAHR PARTS TRACTOR KOHLER ENGINE -- MODEL - - MODEL NUMBER NUMBER 917.259551 CV15S, TYPE NUMBER BLOWER HOUSING AND PS-41526 BAFFLES] 1 _:_ 15 \ 0--5 11 -- _--10 --9 2 = = ii ,= i= = ii lil CRANKSHAFT = I 48 / 3 REPAIR PARTS TRACTOR KOHLER ENGINE-- MODEL = = MODEL NUMBER CV15S, NUMBER TYPE NUMBER 12-743-05 2 3 4 5 6 7 8 9 25-341-02 12-096-24 12-083-08 12-100-01 X-25-63 12-083-05 124313-04 12-094-I 2 t0 11 t2-072-05 12-086_01 !2 12_041-02 NOT iLLUSTRATED - - t2-1!3-53 KEY PART NO. NO, DESCRIPTION Kit, Air Cleaner (includes Key Numbers 2 thru I2) Knob, Air Cleaner Cover Cover, Air Cleaner Precleaner Element Wing Nut Washer, Plain 1/4 Element, Air Cleaner (includes #7) Grommet Base, Air Cleaner (Includes Key Numbers 9 and 10) Stud, Mounting Plate M6 x 1..0 x 66 Screw, #10 Hi-Lo Thread Forming (2) Gasket, Air Cleaner Decal, Air Cieaner CRANKSHAFT KEY PART NO. NO. 1 2 12-014-37 12-139-01 M_0545010 2 3 4 5 6 7 9 8 t0 I1 t2 13 24-468-10 12-t46_07 M-0645020 220534 24-096-05 12-027-32 12-141-01 12-096-28 25-154-02 M-0545020 12-063-05 M-0645016 I4 15 12-063-08 12-063-01 1 2 3 12-079-07 12-237-01 M-0664020 4 5 M-05450t6 12-536-09 6 7 8 9 10 11 12 M-0443020 SM-0443025 12-089-11 t2-089-23 12-089-24 M-0641060 SM-0642025 13 14 15 16 12-090-05 25-t58-11 I2-07g-0t 25-158-08 DESCRIPTION Linkage, Choke Clamp, Cable Screw, Locked Socket M6 x t.0 x 20 (2) Screw, Hex Flange M5 x 8 x 16 Control, Speed Assembly (includes Key Numbers 6 through 9) Screw, Pan Head M4 x 0 7 x 20 Screw, Pan Head M4 x 0.7 x 25 Spring, Choke Adjust (2) Spring, Choke Return Spring, Governor Nut, HexFIange M6xl 0 Screw, Hex Flange M6x10x25 Lever, Governor Bushing, Throttle Linkage Linkage, Throttle Bushing, Linkage Retaining EXHAUST KEY PART NO, NO. DESCRIPTION Crankshaft Plug, Cup 1 2 3 4 5 6 BLOWER HOUSING AND BAFFLES KEY PART NO, NO. PS-41526 ENGINE CONTROLS AIR INTAKE KEY PART NO, t',lO, 917.259551 M-0829033 12-041-03 M-0841080 12-126-11 12-445-06 M-0645025 DESCRIPTION Screw, Hex Flange M5 x 0.8 x !0 (8) Washer, Plain 1/4 Plate, Blower Housing Screw, Hex Flange M6 x 1 0 x 20 Washer, Plain 5/16 (2) Cover, Pinion Housing, Blower Ring, Retainer (2) Cover Clip, Mounting (3) Screw, Hex Flange M5 x .8 x 20 (3) Baffle, Intake Side Screw, Hex Flange M6 x 1.0 x 16 (2) Baffle, Cylinder Head Baffle, Cylinder DESCRIPTION Stud, M8 x 1.25 x 33 (2) Gasket, Exhaust Manifoid Nut, Hex Flange M8 x 1 25 (2) Bracket, Muffler Strap, Lifting Screw, Hex Flange M6x1.0x25(2) NOT ILLUSTRATED KEY PART NO, NOo --- t2-522-18 I2-755-59 RPM Settings: RPM Settings: NOTE: NOT ILLUSTRATED - - 12_113-64 Decal, Horsepower 49 DESCRIPTION Short Block Gasket Set Low Speed: 1500-2000 High Speed: 320043400 Atl component dimensions given in U S inches t inch = 25.4 mm REPAIR PARTS TRACTOR KOHLER ENGINE FUEL SYSTEM -- MODEL -- MODEL NUMBER NUMBER 917.259551 CV15S, TYPE NUMBER PS-41526 ! 4 23 2 / 22 19 18 13 27 2'I 20 10 50 REPARR PARTS TRACTOR KOHLER ENGINE -- MODEL - - MODEL NUMBER NUMBER CV15S, TYPE NUMBER FUEL SYSTEM KEY PART NO. NO. KEY PART NO. NO. DESCRIPTION 12-853-56 12-041_02 12-053-56 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 12-041-01 12-089-23 12,079-07 12-265-04 X_426-9 25-353q0 25-050-02 47-154-01 12-086_07 12-431_01 12-368-05 12-089-09 12-086-04 12-089_09 12-I46_03 25-086-27 t2-144-09 12q44-08 12-089-10 12-146-02 12-337-03 12-757-02 I2-04t-05 12q04-01 t2-757-09 29 30 31 32 33 12-04!-06 M-0641060 X-25-63 X-22-11 M-0629122 NOT ---- ILLUSTRATED 12-041-01 Gasket, Carburetor 12-757-03 Kit, Carburetor Repair 12-518-05 Lead, Solenoid, Black, 5", 14 41-518-34 PS-41526 CYLINDER HEAD, VALVE AND BREATHER 1 2 3 -- 917.259551 Kit, Carburetor (Includes #2 thru 6) Gasket, Air Cleaner Carburetor Assembly (For Information Only - Not Available Separatety) (Includes Key Numbers 12 thru 27) Gasket, Carburetor (2) Spring, Choke Return Linkage, Choke Deflector, Heat Clamp, Hose (2) Line, Fuel, 9" Filter, Fuel Clip, Cable Screw, Hex Cap 8-32 x 3/8 Sleeve, Insulating Needle, Idle, Fuel Adjust Spdng, ldte Fuel Screw, Idle Speed Adjust Spring, Idte Speed Plate, ThrottJe Screw, Throttle Plate (2) Shaft, Throttle with Lever and Seal Shaft, Choke Spring, Choke Plate, Choke Jet, Main Kit, Float Gasket, Bowl Bowl, Fuel Kit, Solenoid Assembly (Includes Key Number 29) Gasket, Bowl Retainer Screw Nut, Hex Flange M6 x 1,0 (2) Washer, Plain I/4 Washer, Lock 1/4 Stud, M6 x 1,0 x 122 (2) 7 8 9 I0 12-35t-01 12-755-60 12-411-01 12-041-10 12-017-01 12-017-02 12-016-01 12-016-02 12-146-13 12-468-05 12-112-13 12-086-15 1! t2 13 14 15 16 !2-089-01 12-173-01 12-755-03 X-426-9 12-326-03 M_0645020 17 18 I9 20 21 22 23 12-096-07 23501 t 24-032-05 M-0640034 24-194-01 24-186-03 M-0545010 24 25 26 27 t2-018-01 12-402-02 t2-318-09 X-75-23 1 2 3 4 5 6 DESCRIPTION Lifter, Valve (2) Kit, Cylinder Head Rod, Push (2) Gasket, Cylinder Head Valve, tntake, Standard Size Valve, Intake, .25" Oversize Valve, Exhaust, Standard Valve, Exhaust, 25" Oversize Ptate, Guide Washer, Plain t3/32 Spacer, Head Bolt Exhaust Port Screw, Hex Flange M10xl 5x81 (5) Spring, Valve (2) Cap, Valve Spring (2) Kit, Retainer (2) Clamp, Hose (2) Hose, Breather Screw, Hex Flange M6 x I 0 x 20 (5) Cover, Valve with Nipple Retainer, Spring Seal, Valve Stem Screw, Hex Ftange M6 x 1 x 34 (2) Pivot, Rocker Arm (2) Arm, Rocker (2) Screw, Hex Flange M5 x 0 8 x 10 Retainer, Breather Reed Reed, Breather Head, Cytinder Plug, Pipe, Allen Head 1/8 NOTE: At_component dimensions given in US 1 inch = 25.4 mm Gauge, Uninsulated Push-On Tabs Lead, Ground, Green, 5,18 Gauge Insulated Grip Barrel Eyelets 51 inches REPAIR PARTS TRACTOR KOHLER ENGINE ....................... -- MODEL i IGNITION ,u -- MODEL NUMBER CV15S, 917.259551 TYPE NUMBER PS-41526 ,,,,, i / ELECTRICAL NUMBER OIL PAN / LUBRICATION -, ,°--_ ,-__ \ cRANKcAsE 23 22 STARTING i (_ _ @ € @ / , @ @ 13 t 1@ 52 -:_,°-0t-J -'° SYSTEM 1 3 I _"_ ! RIEPABR PARTS TRACTOR KOHLER ENGINE -- MODEL - - MODEL NUMBER CV15S, NUMBER 917.259551 TYPE NUMBER IGNITION / ELECTRICAL CRANKCASE KEY PART NO, NO. KEY PART NO. NO. 1 12-086-14 2 3 4 5 6 7 8 9 10 12-468_03 24-162-03 M-0639016 12-112-01 12-157-02 X-42-15 12-025-25 41-t55-02 M-0548025 l'1 M-0545010 I2 I3 I4 t5 16 I7 12-t54-02 12-085-03 12-132-02 X-728-1 12-58&01 M-0545020 DESCRIPTION Screw, Hex Flange MIO x 1.5x46 Washer, Plain 3/8 Screen, Grass Screw, Hex Flange M6 x i x 16 (4) Spacer, Fan (4) Fan Key Flywheel Assembly Connector (4 Contact) Screw, Hex Cap M5 x 0,8 x 25 (2) Screw, Hex Flange M5 x 0,8 x 10 (2) Clip, Stator Harness Stator Assembly Spark Plug Clip, Cable Module, Ignition Screw, Hex Flange M5 x 0,8 x 20 (2) I 2 3 4 5 6 7 8 12_038-01 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 25-755-13 12-153-03 12-153-02 12-123-04 M-0545020 12-t53-01 25-t62-07 12-096-03 M-05450!6 M-1039025 12-126-02 12-089-03 12-462-01 12-208-01 12-050-01 X-75-10 12-393-01 t2-032-04 t2-096-02 M-0545016 22 23 t2-032-03 SM-0839045 24 t2-199-30 20 21 22 23 24 12-!44-24 X-25-102 12-032_01 SM-0631015 12-!54-05 11 12 13 OiL PAN / LUBRICATION KEY PART NO, NO. 14 t5 16 t7 I8 19 12_032-03 12-522-18 12-445-02 M-0839025 12-380-03 12-755-49 12-089-18 12-422-08 12-422-09 12-422-10 12-422-11 12-422-12 12-422-13 12-422-07 12-144-27 12-874-07 12-874-08 12-874-09 12-018-02 12-108-07 12-108-08 12-108-09 12-067-05 12-067-06 12-380-01 12-043-05 M-0631005 12-144-02 52-139-09 12-755-64 9 10 NOT ILLUSTRATED - - 12-5I 8-01 Lead, White, Ground To Kilt (19", t8 Gauge, Fully Insulated Push-on Tab and Uninsulated Push-on Tab Terminals) DESCRIPTION Dipstick Assembly (Includes Key Numbers 2 and 3) Kit, Oil Fill Cap (Includes Key #3) O-Ring, Dipstick O-Ring, Upper Oil Fill Tube Tube, Oil Fill Screw, Hex Flange M5 x 0 8 x 20 O-Ring, Lower Oil Fill Tube Screen, Oil Pick-up Cover, Oil Pick-up Screen Screw, Hex Flange M5 x 08 x 16 Screw, Hex Flange M10 x t 5 x 25 Bracket, Oil Pump Relief Valve Spring, Oil Pump Relief Valve Piston, Oil Purnp Relief Valve Body, Oil Pump Relief Valve Filter, Oil Plug, Square Head, Solid 3/8 Oil Pump Assembly O-Ring, Oil Pump Cover Cover, Oil Pump Screw, Hex Flange M5 x 0.8 x 18 (3) Seal, Oil (P.T.O. End) Screw, Hex Flange M8 x 1.25 x 45 (12) Pan, Oil PS-41528 DESCRIPTION Seal, Crankshaf Block, Cylinder (Use Short Block) Strap, Lifting Screw, Hex Flange M8 x 1 25 x 25 Dowel, Locating (4) Kit, Camshaft (includes Key #7 & 8) Spring, Actuatinc Shim, Camshaft Blue Shim, Camshaft Red (AR) Shim, Camshaft Yellow (AR) Shim, Camshaft Green (A.R) Shim, Camshaft Grey (A R) Shim, Camshaft Black (A R ) Shim, Camshaft White (A R) Shaft, Balance Piston w!Ring Set, Standard Piston w/Ring Set .25" Oversize Piston w/Ring Set .50" Oversize Retainer, Piston Pin (2) Ring Set, Standard Ring Set 25" Oversize Ring Set 50" Oversize Connecting Rod, Standard Connecting Rod 25" Oversize Pin, Governor Regulating Gear, Governor Assembly Washer, Plain, 6mm Shaft, Governor Gear Plug, Cup Kit, Shaft, Governor Cross, with Clip (Includes Key #20 and 24) Shaft, Governor Cross Washer, Plain 1/4 Seal, Governor Cross Shaft Washer, Plain, 6ram Clip, Hitch Pin STARTING SYSTEM KEY PART NO. NO. M-0839070 25-098-03 3 12-755-54 4- 12-227-06 5 45-17O-O3 6 82-755-28 7 12-227-11 8 12-086-25 DESCRIPTION Screw, Hex Flange M8 x 1 25 x 70 (2) Starter Assembly (includes Key Numbers 3 thru 8) Kit, Drive End Cap, Drive End Armature Kit, Brush and Spring End Cap, Commutator Screw, Hex Flange 1/4-20 x 4-5/8 (2) NOTE: All component dimensions given in U S inches 1 inch = 254 mm 53 $ERVBCE NOTES 54