Download Marantz CC4000OSE Specifications
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CC3000 /N1B, /U1B, /K1B, /N2B, /U2B, /K2B CC4000 /U1B, /K1B, /F1B, /U2B, /K2B, /F2B CC4000F /U1B, /K1B, /U2B, /K2B 5Disc CD Changer COMPACT DIGITAL AUDIO TABLE OF CONTENTS Variation Table .............................................................................................................. 1-1 Location of pc boards & Technical Specifications ........................................................ 1-2 Service Aids, Chip Handling ........................................................................................ 1-3 ESD, Safety Instruction, etc. ......................................................................................... 1-4 Disassembly Instructions & Service positions .............................................................. 3-1 Service Test Programs ................................................................................................. 3-3 Set Block diagram ............................................................................................................ 4 Set Wiring diagram ........................................................................................................... 5 Supply & Headphone Boards ........................................................................................... 6 Front Board ...................................................................................................................... 7 Servo/Decoder Board ...................................................................................................... 8 DAC/AF Board .................................................................................................................. 9 Mechanical Exploded views & parts list ......................................................................... 10 Please use this service manual with referring to the user guide (D.F.U) without fail. R - CC3000 / CC4000 / CC4000OSE 278W855010 ACT 3120 785 22010 First Issue:1999.08 CC3000/4000 Service Manual MARANTZ DESIGN AND SERVICE Using superior design and selected high grade components, MARANTZ company has created the ultimate in stereo sound. Only original MARANTZ parts can insure that your MARANTZ product will continue to perform to the specifications for which it is famous. Parts for your MARANTZ equipment are generally available to our National Marantz Subsidiary or Agent. ORDERING PARTS : Parts can be ordered either by mail or by Fax.. In both cases, the correct part number has to be specified. The following information must be supplied to eliminate delays in processing your order : 1. Complete address 2. Complete part numbers and quantities required 3. Description of parts 4. Model number for which part is required 5. Way of shipment 6. Signature : any order form or Fax. must be signed, otherwise such part order will be considered as null and void. USA EUROPE / TRADING MARANTZ EUROPE B.V. P.O.BOX 80002, BUILDING SFF2 5600 JB EINDHOVEN THE NETHERLANDS PHONE : +31 - 40 - 2732241 FAX : +31 - 40 - 2735578 MARANTZ AMERICA, INC. INC 440 MEDINAH ROAD ROSELLE, ILLINOIS 60172 USA PHONE : 630 - 307 - 3100 FAX : 630 - 307 - 2687 AMERICAS SUPERSCOPE TECHNOLOGIES, INC. MARANTZ PROFESSIONAL PRODUCTS 2640 WHITE OAK CIRCLE, SUITE A AURORA, ILLINOIS 60504 USA PHONE : 630 - 820 - 4800 FAX : 630 - 820 - 8103 AUSTRALIA JAMO AUSTRALIA PTY LTD 1 EXPO COURT, P.O. BOX 350 MT. WAVERLEY VIC 3149 AUSTRALIA PHONE : +61 - 3 - 9543 - 1522 FAX : +61 - 3 - 9543 - 3677 BRAZIL MARANTZ BRAZIL CAIXA POSTAL 21462 CEP 04698-970 SAO PAULO, SP, BRAZIL PHONE : 0800 - 123123(Discagem Direta Gratuita) FAX : +55 11 534. 8988 CANADA LENBROOK INDUSTRIES LIMITED 633 GRANITE COURT, PICKERING, ONTARIO L1W 3K1 CANADA PHONE : 905 - 831 - 6333 FAX : 905 - 831 - 6936 THAILAND MRZ STANDARD CO.,LTD 746 - 754 MAHACHAI ROAD., WANGBURAPAPIROM, PHRANAKORN, BANGKOK, 10200 THAILAND PHONE : +66 - 2 - 222 9181 FAX : +66 - 2 - 224 6795 TAIWAN PAI- YUING CO., LTD. 6 TH FL NO, 148 SUNG KIANG ROAD, TAIPEI, 10429, TAIWAN R.O.C. PHONE : +886 - 2 - 25221304 FAX : +886 - 2 - 25630415 JAPAN Technical MARANTZ JAPAN, INC. 35- 1, 7- CHOME, SAGAMIONO SAGAMIHARA - SHI, KANAGAWA JAPAN 228-8505 PHONE : +81 42 748 1013 FAX : +81 42 748 9190 SINGAPORE WO KEE HONG (S) PTE LTD WO KEE HONG CENTRE NO.23, LORONG 8, TOA PAYOH SINGAPORE 319257 PHONE : +65 2544555 FAX : +65 2502213 MALAYSIA WO KEE HONG ELECTRONICS SDN. BHD. NO. 102 JALAN SS 21/35, DAMANSARA UTAMA, 47400 PETALING JAYA SELANGOR DARUL EHSAN, MALAYSIA PHONE : +60 3 - 7184666 FAX : +60 3 - 7173828 KOREA MK ENTERPRISES LTD. ROOM 604/605, ELECTRO-OFFICETEL, 16-58, 3GA, HANGANG-RO, YONGSAN-KU, SEOUL KOREA PHONE : +822 - 3232 - 155 FAX : +822 - 3232 - 154 SHOCK, FIRE HAZARD SERVICE TEST : CAUTION : After servicing this appliance and prior to returning to customer, measure the resistance between either primary AC cord connector pins ( with unit NOT connected to AC mains and its Power switch ON ), and the face or Front Panel of product and controls and chassis bottom. Any resistance measurement less than 1 Megohms should cause unit to be repaired or corrected before AC power is applied, and verified before it is return to the user/customer. Ref. UL Standard No. 1492. In case of difficulties, do not hesitate to contact the Technical Department at above mentioned address. 990805ACT 1-1 VARIATION TABLE Type: CC4000 CC4000F - X (CC4000OSE) X CC-DAC(Non-bitstream) X - - TDA1545AT/N2 BCC-DAC(Bitstream) - X X NJM4560D NJM2114D NJM2114D Features: Headphone TDA1549T/N1 OP-AMP for LPF Mains Transformer Type CC3000 EI-48 EI-54 EI-54 (Except /K) - - *1 for DAC/AF BOARD Special ELE.CAP. - - *2 for SUPPLY BOARD Additional Bottom Plate - - X Remote Control (RC4000CC) X X X RC5 In/Out X X X Digital Out (COAX) X X X CD Text - - - CDRW(Play Rewritable Disc) X X X Special ELE.CAP. *1 (1) Item2895/2896 Elcap R20 50V S 10uF PM20 A (2020 012 93203) (2) Item2897 Elcap ROA 50V S 47uF PM20 A (2020 012 93432) (3) Item2899 Elcap ARS 25V S 47uF PM20 A (4822 124 12023) (4) Item2902 Elcap ARS 25V S 47uF PM20 A (4822 124 12023) (5) Item2905/2906 Elcap S 47uF 6V3 BIP (ELNA) A (4822 124 80954) *2 Item2510 Elcap R20 16V S 2200uF PM20 (4822 124 40723) 1-2 DEC SE OD RVO ER / BO ARD DAC BO / AF ARD SUP PLY BO AR D LOCATION OF PC BOARDS H/P BO ARD FRON T BOA RD Load/QP Board Open/close Board SPECIFICATIONS GENERAL: Mains voltage : 100V for /F 110-127V/220-240V Switchable for /K 120V for /U 220-230V for /N Mains frequency Power consumption : 50/60Hz : < 12W at Play mode Dimension (WxDxH) : 435 x 380 x 119mm AUDIO PERFORMANCE: Output level : 2Vrms ± 2dB @ 47kohm Frequency response within ± 0.4dB : 20Hz - 20kHz Dynamic range at 1kHz : > 90dB 1) Signal/Noise ratio at 1kHz Total Harmonic Distortion at 1kHz : > 98dB 1) : < 0.004% Channel unbalance at 1kHz Channel separation at 1kHz : < 1dB : > 95dB 1) Headphone impedance Headphone output (e.m.f.) : 30 - 600 ohm : 4.5Vrms ± 2dB Digital Output at 75ohm : 0.5V 1) with 13th order Filter eg. 4822 395 30204 1-3 SERVICE AIDS Service Tools: ESD Equipment: Universal Torx driver holder .................................. 4822 395 91019 Anti-static table mat - large 1200x650x1.25mm ... 4822 466 10953 Torx bit T10 150mm ............................................. 4822 395 50456 Anti-static table mat - small 600x650x1.25mm ..... 4822 466 10958 Torx driver set T6 - T20 ......................................... 4822 395 50145 Anti-static wristband .............................................. 4822 395 10223 Torx driver T10 extended ...................................... 4822 395 50423 Connector box (1MΩ) ............................................ 4822 320 11307 Extension cable Compact Disc: SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096 (to connect wristband to conn. box) .................. 4822 320 11305 Connecting cable SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155 (to connect table mat to conn. box) .................. 4822 320 11306 SBC429 Audio Signals disc .................................. 4822 397 30184 Earth cable (to connect product to mat or box) .... 4822 320 11308 Dolby Pro-logic Test Disc ...................................... 4822 395 10216 Complete kit ESD3 Eccentricity Disc, 150µm ....................................... 4822 397 30279 (combining all above products) ......................... 4822 320 10671 Wristband tester .................................................... 4822 344 13999 Others: 13th Order Filter .................................................... 4822 395 30204 HANDLING CHIP COMPONENTS PCS 101 006 1-4 GB NL ESD WARNING Alle IC’s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal. All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential. F WAARSCHUWING ATTENTION I Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel. D AVVERTIMENTO WARNUNG Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten. Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale. GB Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used. “Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne”. NL Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast. CLASS 1 LASER PRODUCT 3122 110 03420 F Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées. GB Warning ! Invisible laser radiation when open. Avoid direct exposure to beam. D Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden. S Varning ! Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen. SF Varoitus ! I Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati. Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen! DK Advarse ! "After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed 0.5mA." PCS 101 007 Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling. 3-1 3-1 DISMANTLING INSTRUCTIONS Dismantling of the DAC/AF board, Supply board and Front Panel Assembly Dismantling of the Tray Assembly and Servo board 1) Remove the Top Cover (pos 151) by 8 screws. - 2 screws on each side 1) Remove the Metal rod (pos 152) as indicated. 2) Loosen the Crank CDC5 (pos 96) with screw D and lift the - 4 screws from the rear 2) Remove the DAC/AF board by 5 screws A. Be careful not 4) Turn the crank CDC5 (pos 96) clockwise to slide out the tray assembly. Tray moves out crank arm out of the groove on the tray assembly. The complete tray assembly can be pulled out of the Frame Dismantling of the CD Mechanism 1) Loosen the Pressure ring holder (pos 90) by relasing catch C3 as indicated. 2) Remove the Pressure plate (pos 89) and Rotary disc assembly (pos 100) by 1 screw F. (pos93). to damage flex cable. Turn 5) With the set upside-down, release the 2 catches C1 and remove the tray cover as indicated. 6) Loosen the Front Panel assembly from the bottom bracket (pos 181) by 5 screws C and 4 catches C2 as indicated. 3) Remove the Supply board by 3 screws B and disconnect the Lever Power button (pos 6) as indicated. - 2 screws on top - 3 screws from the bottom side 3) Turn the Tray assembly upside-down and remove the CDM Lock (pos 99) by using a "minus" screw-driver to 3) Remove the Servo board by 2 screws E. release 2 catches C4 as indicated. 4) Protect the CD mechanism's Laser against ESD by shortcircuiting the flexfoil with a paper clip immediately upon disconnection from the flexfoil connector. (See Warning for more details) 4) With the Tray assembly facing up again, turn the cam wheel (pos 116) to bring the CD mechanism (pos 98) to the down position. Remove the CD mechanism by sliding out the 4 rubber suspension (pos 104 to 107). PCS 101 015 3-2 Assembly of the CD mechanism and Rotary disc CDC5 1) Remove the 4 rubber suspension (pos 104-107) from the Support bracket (pos 114) and attached them on to the CD mechanism. 2) Place the CD mechanism with the rubber suspension above the mounting 4 holes. 3) Hold the CD mechanism in position and pull the tips of the rubber suspension through the holes in the Support bracket. 3-2 Warning Charged capacitors on the Servo board may damage the CD drive electronics when connecting a new CD mechanism. That's why, besides the safety measures like * Switch off power supply * ESD protection Additional actions must be taken by the repair technician. SERVICE POSITION 1 The following steps have to be done when replacing the CD Mechanism: 1) Disconnect the old CD mechanism flexfoil from printed board. 2) Connect paperclip to CD mechanism flexfoil to shortcircuit flexfoil (fig.1). 3) Short-circuit printed board with brass-sheet (4822 321 11197) plugged into the flexfoil connector (fig. 2). 4) Remove the old CD mechanism. 5) Assemble the new CD mechanism into position. 5) Remove short-circuit from printed board connector. 6) Remove short-circuit from flexfoil of new CD mechanism. 7) Connect new flexfoil to print connector (fig. 3). 4) After assembly of the CD Mechanism, the Cam wheel (pos 116) and the Rotary disc (pos 100) must be re-aligned. This is done by positioning the Bearing (pos 101), pin on the Cam wheel and CD Mechanism in a straight line as indicated. 5) Assemble the Rotary disc onto the Bearing with the "1" Figure 1 SERVICE POSITION 2 printing mark facing the CD Mechanism. Figure 2 Figure 3 PCS 101 016 3-3 SERVICE TEST PROGRAM I 3-3 To start service test program hold STOP & PLAY depressed while plugging in the mains cord S refers to Service Mode. Display shows the ROM version * "S V yy" (Main menu) V refers to Version. yy refers to Software version number of ∝Processor. (Counting up from 01 to 99) MAIN MENU DISPLAY TEST QUARTZ TEST TIME Button pressed? N PROGRAM Button pressed? Y N SHUFFLE Button pressed? TIME Button pressed? Display shows 8M Output at (Front Board) pin 80 of uP = 1,953.125Hz N PLAY Button pressed? Y Any Button pressed? N N NEXT Button pressed? Y FOR CD Test see page 3-4 Display shows "--" N STOP Button pressed? N SERVICE PLAY MODE Y Y Display shows Figure 1 CD TEST KEY TEST Set is in Service PLAY Mode. This mode is intended for - CD PLAY Test The CD PLAY is intended to detect intermittent or not reproducible failures. This is done by continuously playing a disc. N In case of failures, error codes according to table 2 will be displayed. Y Y Y Display according to Table 1 Display shows Figure 2 STOP Button pressed? STOP Button pressed? N Y TRACK 4 3 PEAK TOT REM TRACK TIME 5 2 PROGRAM 1 FTS TRACK SHUFFLE TOT CD +G TRACK REPEAT E1000 W E1001 W E1002 W Sledge In Error The sledge did not reach its inner position (inner-switch is still close) before approximately 6 Sec. have passed by. Inner-switch or sledge motor problem. E1003 W Sledge Out Error The sledge did not come out of its inner position (inner-switch is still open) before approximately 250 mSec. have passed by. Inner-switch or sledge motor problem. E1005 W Jump error Triggered in normal play when the jump destination could not be found within a certain time. Focus Error Triggered when the focus lost for a certain time during play. Radial Error Triggered when the radial servo is not on track for a certain time during play. Keys activated Display shows Keys activated Display shows Keys activated Display shows E1006 W Subcode Error Triggered when a no valid subcode for a certain time during play. No Key pressed -- Pause 7 Disc 3 15 E1007 W PLL Error The Phase Lock Loop could not lock within a certain time. Any Remote control key RC Previous 8 Disc 4 16 Program 1 Turntable Motor Error Generated when the CD could not reached 75% of speed during startup within a certain time. Discmotor problem. 9 Disc 5 17 E1008 W Next Scan 2 Stop Exit Open/Close 18 E1020 F Focus Search Error The focus point has not been found within a certain time. Repeat 3 Play 11 Quick Play 19 Edit 4 Shuffle 12 Load 20 E1070 W Time 5 Disc 1 13 E1071 W Fader 6 Disc 2 14 The carousel position switch did not close within a certain time. This can happen when the switch is defective and never closes electrically, or when the carousel is blocked in between two disc positions. The time-out is approximately 5 Sec. E1079 W The drawer could not enter the inside position and is opening again. This can be caused because the drawer is blocked by something and cannot go fully inside, or the drawer switch is defective and does not close. SHUFFLE VIDEO CD -I+G PAUSE REPEAT 1 DISC Figure 1 Type N Y Error Description Error code The carousel switch is not open within certain time. This can happen when either the switch is defective and closed all the time, or when the carousel is blocked in between two disc positions. The time-out is approximately 5 seconds. DISC Figure 2 F = Fatal error & the set stop play function Table 1 W = Warning Table 2 PCS 101 017 3-4 SERVICE TEST PROGRAM II 3-4 To start service test program hold STOP & PLAY depressed while plugging in the mains cord Display shows the ROM version "S V yy" (Main menu) S refers to Service Mode. V refers to Version. yy refers to Software version number of ∝Processor. (Counting up from 01 to 99) N NEXT Button pressed? Y Display shows "CD" CD Menu Changer Mechanism Test Tray Motor Test Tray Motor Test Sledge Motor Test Disc Motor Test Changer Mech. Test N N PLAY Button pressed? OPEN/CLOSE Button pressed? STOP Button pressed? N N CD_X # Button pressed? Y Y Y Y Change to selected disc Is FOCUS found? Is tray closed? N Y Focus Servo Test Y Open Tray Tray Motor Test N Sledge Motor Test Disc Motor Test Changer Mech. Test Display shows Display shows "FOC OK" "FOC ERR" PLAY Button pressed? STOP Button pressed? Y Y N Sledge Motor Test N Y Disc Servo Test Display becomes Display remains as "DISC OK" "DISC ERR" Radial Servo Test Disc Motor Test NEXT Button pressed? N PLAY Button pressed? Close Tray Sledge Motor Test "DISC" Y # CD_X refers to CD1, CD2 or CD3 N Display shows Disc starts turning, is speed ok? N N PREVIOUS Button pressed? SHUFFLE Button pressed? Y Y "RDL" NEXT Button pressed? Y N PREVIOUS Button pressed? Jump tracks Test STOP Button pressed? Y Y Sledge jumps outward in steps of 16-tracks PCS 101 018 Sledge jumps inward in steps of 16-tracks Y Sledge moves inside Display shows Disc Motor turns Counter Clockwise & Display shows Disc Motor turns Clockwise & Display shows "SLD I" "CCW" "CW" STOP Button pressed? 1) If the Tray Motor test is done with the Tray in the open position, the tray will close only after the pressing the Open/Close button twice. N PROGRAM Button pressed? "SLD 0" Note: In software version 15 and below there are some slight problems in the Service Program for the CD Test which will be resolved by running change. The problems are: Display shows N Sledge moves outside Display shows Y Y N 2) If this test is performed after the Tray Motor Test, the tray may not change as selected. The test will resumed correctly if CD test is quit and restarted. 3) After performing the Sledge Motor Test or Disc Motor Test the set will return automatically to the "CD Menu". 4-1 4-1 SET BLOCK DIAGRAM FTD µP CC4000 CC4000F only 5-1 5-1 SET WIRING DIAGRAM L T P TRAY LOADER TRANSFORMER H POWER SUPPLY HP PANEL CC4000 / CC4000F only D S DAC/AF SERVO/DECODER C 3139 119 30820 dd wk 852 CONTROL & DISPLAY PANEL 6-1 6-1 HEADPHONE CIRCUIT DIAGRAM 1 +10V 2 1370 - 2 3 4 5 6 1370 1370 1370 1370 1370 1371 1372 A 1372 2380 2381 2382 2383 3380 3380 3381 3382 3383 3384 B 3385 3386 3999 7380 7380 +10V 1372 - 1 2380 22n A -10V VHP R 1370 - 1 -10V 1372 - 2 2383 3384 15k 100n 1370 - 3 3386 3380 GND 1370 - 4 120R 1 3 10k B 2 10k SUPPLY & HEADPHONE BOARD CC4000/CC4000F ONLY 2381 10n 7380 NJM4556 (A) 3382 2 R 3383 15k C 1371 L 3 C +10V 1 VHP L 8 1370 - 5 3385 6 4 D 10k TABLE OF CONTENTS 120R 5 10k 3380 7 3381 2382 10n 7380 NJM4556 (B) -10V Headphone part - Circuit ................................................. 6-1 Supply part - Circuit ......................................................... 6-2 Supply & Heaphone layout .............................................. 6-2 Electrical parts list ............................................................ 6-3 1 2 CONN. 1370 TO CONN. 1301 ON DAC CIRCUIT 3 3999* D * For Testing only 4 5 6 3086_0283_2 A1 A1 B1 C1 C1 B6 A6 A6 A1 B5 D5 A6 B1 D1 D3 B3 C3 A3 D4 B4 D6 B4 D4 6-2 6-2 POWER SUPPLY CIRCUIT DIAGRAM HEADPHONE & SUPPLY BOARD LAYOUT 10 22n 6504 2 3 1N4003G 1 6505 BZX79C3V9 -3.9V 5 1005 - 5 VFTD -27V 1 1543 2508 220u 50V 1542-1 2509 22u 50V C 1005 - 4 4 1542-2 GND 1 1503 - 6 8.6V 1540 - 2 1501 MAINS 1503 - 5 0V 3n3 400V 1500 9505 9503 2501 22n 1542-5 0V 6501 1N4003G 1503 - 4 8.6V 1541-3 6507 1N4003G 6508 1N4003G 6502 1N4003G 6503 1N4003G 2502 22n +10V 1005 1 2503 22n 1502 F G 1 -10 2 E 2510 2200uF 16V VERSION VARIATIONS XXX /K /N 1501 T80mA 1502 T100mA 1541 x 1542 x 1543 x 9501 9502 x 9503 x 9504 x 9505 x 9506 x x - Item in used D -10V 2 1005 9506 E +10 2506 6800u 16V - 2544 D 6500 1N4003G - 2500 22n +3.9V /U, /F T200mA x x x - 6560 3560 1k 1 1005 - 3 1N4003G 6561 2560 6562 1N4003G 330u 16V BZX79C3V9 2 KILL F 1 3380 6 L R 3 9000 22-40 3460 9 4 A 7460 1005 1 1501 B 9506 9502 9001 2560 B 6562 6560 3560 9501 6561 6508 6507 1 2510 1541 2544 C 2501 6501 6500 2500 2506 2503 6503 1542 1 6502 2502 2504 6504 C 1543 2505 6506 3 1 4 6505 2507 2 2508 2509 1503 5 1 D D 1502 2507 100n G This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. Date: wk853.1 2 4.6803 A 2382 B 6506 BZV85-C7V5 2381 C B E 7500 28V 2 22n -36V 3385 3386 3383 7380 2383 1372 2460 1503 - 3 7500 MC7924 2505 1 240V T80mA 230V T80mA 117V T200mA 3 C VAC1 3382 3999 - 2504 1542-4 B 9504 1005 - 6 1541-2 4.6803 311 4013 1408 1370 9 4 9502 CC4000 / CC4000F only 1540 -19.5V 4.8V 1503 1 1540 - 1 MAINS VAC2 22-40 1541-1 1005 - 7 3 1 - 1503 2 1542-3 2 1 A 1 9505 A 9501 1005 D10 1005 E10 1005 F10 1005 C10 1005 B10 1005 B10 1005 A10 1500 D 2 1501 D 1 1502 E 2 1503 B 6 1503 A 6 1503 B 6 1503 E 6 1503 D 6 1503 D 6 1540 B 1 1540 D 1 1541 A 3 1541 B 3 1541 E 3 1542 A 3 1542 B 3 1542 C 3 1542 C 3 1542 D 3 1543 C 2 2500 D 7 2501 D 7 2502 D 9 2503 D 9 2504 B 6 2505 B 7 2506 D 9 2507 G 9 2508 C 8 2509 C 9 2510 E 7 2544 D 2 2560 F 9 3560 F 9 6500 D 7 6501 D 7 6502 D 8 6503 D 8 6504 B 7 6505 C 9 6506 B 9 6507 D 8 6508 D 8 6560 F 8 6561 F 8 6562 F 9 7500 B 8 9501 A 2 9502 B 2 9503 D 3 9504 C 2 9505 D 2 9506 E 1 CONN.1005 TO CONN.1008 ON DECODER CIRCUIT 5500 (Mains Transformer) GND 9 9504 8 3384 7 1371 6 9503 5 3381 4 2380 3 4.6803 311 4013 2 1500 1 3 4 5 6 7 8 9 1 10 2 1005 1370 1371 1372 1408 1500 1501 1502 1503 1540 1541 1542 1543 2380 2381 2382 2383 2460 2500 2501 2502 2503 2504 2505 2506 2507 2508 2509 2510 2544 2560 3380 3381 3382 3383 3384 3385 3386 3460 3560 3999 6500 6501 6502 6503 6504 6505 6506 6507 6508 6560 6561 6562 7380 7460 7500 9000 9001 3 TRANSFORMER CONNECTIONS RED 240V /F VERSION RED RED ACF1 ACF1 BLACK 240V RED ACF1 ACF1 BLACK BLUE BLUE 117V RED 220V-230V /K VERSION /U VERSION /N VERSION BLUE BLUE RED 220V-230V ACF2 ACF2 BLUE BLUE BLUE WHITE BLUE RED BROWN BLUE RED RED ORANGE BLUE BLACK 127V BLUE RED BROWN ORANGE RED 110V WHITE BLUE WHITE AC1 AC1 VFTD VFTD BLUE BLACK ACF2 BLUE RED BROWN RED BLUE RED RED GREEN 0V GND 0V GREEN GND 130 oC WHITE GREEN WHITE 0V GND THERMAL FUSE NOT SERVICEABLE WHITE GREEN WHITE BROWN GREEN GND THERMAL FUSE NOT SERVICEABLE 0V AC2 AC2 GREEN BROWN WHITE WHITE RED AC1 130 oC THERMAL FUSE NOT SERVICEABLE BROWN THERMAL FUSE NOT SERVICEABLE BROWN BROWN WHITE AC1 130 oC 130 oC RED ACF2 BLUE VFTD VFTD 100V RED WHITE WHITE AC2 AC2 WHITE GREEN WHITE WHITE GREEN WHITE A A A A A B B C D B B C D A A A A A C C C C C C C D D D C C B A A A A A A A A B A C C C C C D D B B B B B A A C A B 3 1 2 1 3 1 2 2 3 2 1 1 1 1 2 2 1 3 3 3 3 3 3 3 3 3 3 3 3 1 3 1 1 2 1 1 1 2 2 3 2 3 3 3 3 3 3 3 3 3 3 3 3 1 2 3 1 3 9501 9502 9503 9504 9505 9506 B B C C C B 1 2 1 2 2 2 6-3 ELECTRICAL PARTS LIST - SUPPLY & HEADPHONE BOARD MISCELLANEOUS 1371 482 2267 31453 1500 482 2276 13224 1501 482 2252 51167 1501 482 2071 58009 1501 482 2071 52001 1502 482 2070 31001 1540 482 2265 20723 1543 482 2277 11237 Headphone Socket for CC4000, CC4000F ! ! ! ! ! ! ! Power Switch FUSE T200mA 250V for /U FUSE T80mA 250V for /N FUSE T200mA 250V for /F FUSE T100mA 250V for /K Socket. Primary Winding Voltage Selector for /K 2380 482 2126 11585 22nF+80-20% 25V for CC4000, CC4000F 2381 482 2121 51387 2382 482 2121 51387 10nF20% 16V for CC4000, CC4000F 10nF20% 16V for CC4000, CC4000F 2383 482 2126 12882 100nF+80-20% 50V for CC4000, CC4000F 2500 482 2126 11585 2501 482 2126 11585 22nF+80-20% 25V 22nF+80-20% 25V 2502 482 2126 11585 2503 482 2126 11585 22nF+80-20% 25V 22nF+80-20% 25V 2504 482 2126 11585 2505 482 2126 11585 22nF+80-20% 25V 22nF+80-20% 25V 2506 482 2124 12328 2507 482 2126 12882 6800µF 16V 100nF+80-20% 50V 2508 482 2124 11769 2509 482 2124 81151 220µF 20% 50V 22µF 50V 2510 482 2123 14025 2510 482 2124 40723 2200U 20% 16V for CC4000 2200µF 20% 16V 2560 482 2124 40849 1N4003G 6504 482 2130 31878 6505 482 2130 31981 1N4003G BZX79-B3V9 6506 532 2130 32586 6507 482 2130 31878 BZV85-C7V5 1N4003G 6508 482 2130 31878 6560 482 2130 31878 1N4003G 1N4003G 6561 482 2130 31878 6562 482 2130 31981 1N4003G BZX79-B3V9 TRANSISTORS & INTEGRATED CIRCUITS CAPACITORS 2544 482 2126 14504 6503 482 2130 31878 ! for CC3000, CC4000F 3.3nF 20% 250V 330µF 20% 16V RESISTORS 3380 482 2101 21199 10kX2 20% 3381 482 2116 83864 for CC4000, CC4000F 10k 5% 0.5W for CC4000, CC4000F 3382 482 2116 83864 3383 482 2116 52244 10k 5% 0.5W for CC4000, CC4000F 15k 5% 0.5W for CC4000, CC4000F 3384 482 2116 52244 3385 482 2116 52206 15k 5% 0.5W for CC4000, CC4000F 120R 5% 0.5W for CC4000, CC4000F 3386 482 2116 52206 3560 482 2050 11002 120R 5% 0.5W for CC4000, CC4000F 1k 1% 0.4W 3999 482 2116 52303 3999 482 2116 52297 8k2 5% 0.5W for /U, /F 68k 5% 0.5W for /N 3999 482 2116 52228 680R 5% 0.5W for /K DIODES 6500 482 2130 31878 6501 482 2130 31878 1N4003G 1N4003G 6502 482 2130 31878 1N4003G 7380 482 2209 82362 7500 482 2209 31257 NJM4556D for CC4000, CC4000F MC79L24ACP Note: Only the parts mentioned in this list are normal service spare parts. 7-1 7-1 LCD DISPLAY PIN CONNECTIONS 6G 7G TRACK 4 4G 3G PEAK TOT REM 2G TRACK 1G TIME 5 3 FRONT BOARD 5G 2 PROGRAM 1 FTS SHUFFLE VIDEO CD -I+G PAUSE REPEAT 1 DISC 8G a k f j b g g p e c n d ( 6G - 1G ) TABLE OF CONTENTS LCD Pin connections ....................................................... 7-1 Circuit diagram - Main part .............................................. 7-2 Component & Chip layouts - Main part ........................... 7-3 Circuit diagram & layout - Open/Close part .................... 7-3 Electrical parts list ............................................................ 7-4 1G 2G 3G 4G 5G 6G 7G 8G P1 TIME TRACK REM TOT PEAK TRACK 1 SHUFFLE P2 a a a a a a 2 VIDEO P3 b b b b b b 3 CD P4 f f f f f f 4 -I P5 j j j j j j 5 +G P6 k k Dp - Col - P7 g g g g g g PROGRAM REPEAT P8 c c c c c c FTS 1 P9 e e e e e e - DISC P10 p p p p p p - - P11 n n n n n n - - P12 d d d d d d - - PAUSE PCS 101 024 7-2 7-2 CIRCUIT DIAGRAM - MAIN PART 42 D14 1400 A5 1403 D1 1404 G1 1405 F1 1407 C11 1408 D11 1409 C12 1410 D10 1411 D11 1412 C11 1414 E10 1415 E11 1416 E11 1417 F11 1418 E12 1 1419 C13 1420 E12 1421 C12 1422 D12 2401 C2 2402 D2 2403 D3 2404 G1 1423 D12 1424 F12 1425 F12 1427 C10 2 2405 F6 2406 F6 2407 G6 2408 G7 2409 G7 2410 G7 2411 G8 2412 G8 3 2413 C9 2414 C10 2415 D10 2416 E10 2421 E4 2422 E4 2423 E4 3401 C2 2417 F10 2418 F1 2419 D4 2420 D4 4 3402 C2 3405 F8 3406 F8 3407 G9 3408 G9 3409 G7 3410 G7 3411 G7 5 3412 F8 3413 F6 3414 F6 3415 F6 3416 F5 3417 F5 3418 F5 3419 F5 6 1400 8-BT-213GK 3420 F5 3421 E3 3422 E4 3423 E3 7 FTS SHUFFLE PAUSE SCAN TITLE CHAPTER TRACK A-B 3428 D9 3429 E9 3430 E9 3431 E9 3424 E4 3425 E3 3426 D4 3427 C9 3432 E9 3433 B10 3434 C11 3435 C11 3436 C12 3437 C10 3438 D11 3439 D11 8 3440 D12 3441 E10 3442 E11 3443 E11 3448 F11 3449 F11 3450 F12 3451 F12 3444 E12 3445 E12 3446 C13 3447 F10 9 3452 D13 3453 G3 3454 D12 3455 C12 10 11 1 2 7409 H9 7410 F9 7411 F7 9480 C9 12 13 14 12 13 14 15 + 4 5 6 7 8 92 110 11 12 13 14 15 16 17 18 19 0 22 23 24 25 26 27 29 30 P12 P11 P10 P09 P08 P07 P06 P05 P04 P03 P02 P01 G01 G02 G03 G04 G05 G06 G07 G08 F1 B B 3435 3436 3455 3446 820R 1K2 2K2 4K7 D_GND 22K 3R3 3426 1K PROGRAM COUNTER P42 69 35 P61 P43 70 P44 71 P45 72 P46 73 P47 74 P50 75 P51 76 P52 77 P53 78 26 P01 P54 79 25 P00 P55 80 34 P60 CPU VDD 32 P07 1421 1412 1407 2414 220p 1427 3439 3440 3454 3452 1 680R 820R 1K2 2K2 4K7 2 D 3K9 DIPMATE 1K2 2K2 4K7 3432 1K 7408 2404 1420 1416 1415 1414 2416 220p E +5V 3449 3450 3451 820R 1K2 2K2 1417 2417 220p T F 1425 3448 680R 1424 3K9 3447 3462 150R +5V 7410 BC857B 3460 KILL2 RC5BusOut 1418 3459 820R T +5V 47R 3407 2n2 2411 100n 3408 10K G 2 VSUPPLY 47n 2412 3 3K9 3445 680R 3406 1K 100K CdSicl 100n 2 2408 2407 CdSild 47K BC847B 10n 3409 1K 1 3441 3444 KeySet4 6401 P10 1 3443 3431 BZX79-F3V3 P11 2 3442 1K 1K P12 3 KeySet3 3461 P13 4 KeySet2 1K 22K I/O PORT 5 P14 5 1K 1K P15 6 3429 1K 3405 P16 7 3412 P17 8 9 TEST 10 P21 11 P22 12 RESET 13 XIN 14 XOUT 15 VSS 1K 3430 3410 3411 2409 RC5Bus CdPore cdTxtClk cdTxtIn CdSicl CdSild CdData 4K7 CdData D_GND KeySet1 +5V 100n 1404 22K 3453 EH-B 3428 3463 2410 cdTxtClk +5V 16 P20 17 P30 BC857B 7411 22n 4 I/O PORT 1 2406 33p 2418 3 6 BIT A/DCONVERTER CST 5400 33p 2405 cdTxD 3414 1K cdTxtIn 2 1K 3413 1405 1 I/O PORT 3 cdTxD 7401 TMP87CN71 18 P31 100n 10n 2423 100n 2422 2421 1K 19 P32 1K 3416 1K CdCarSw 3421 3415 1K CdCarSw 3422 8 BIT TIMER/COUNTER (I/O PORT 2) 20 P33 CdTraySw 12 CdTraySw 1K 27 P02 21 P34 11 1K INTERRUPT CONTROLLER CLOCK/TIMING CONTROLLER 330R CdSledgeSw 3423 28 P03 3417 1K CdSledgeSw 29 P04 3424 22 P35 CdTrayCtrl 10 100R 1K 3418 3425 I/O PORT 0 CdTrayCtrl 16 BIT TIMER/COUNTER 23 P36 CdDisPosSw 9 30 P05 24 P37 8 CdDisDetect CdDisPosSw 31 P06 3465 3419 470R CdDisDetect 3420 470R CdCarCtrl 4 CdPore 42 3438 T 220p I/O PORT 6 PROGR MEMORY (ROM) 48KX8 BIT 100n 1423 68 +5V 6 7 CdCarCtrl F DATA MEMORY (RAM) 1024X8 BIT I/O PORT 4 1u 36 P62 33 VDD 3464 5 2420 5401 2u2 3466 4 1u 2419 100u 2403 47K 47K 47K -Vkk -VFTD +5B 3458 3 3457 3456 2 VAC2 37 P63 F2 1u 1403 EH-B 1 VAC1 2402 4R7 38 P64 +5V 1422 67 P41 VKK 3402 1408 P40 C +5V 2413 1411 66 3437 65 1410 P97 VKK 9480 64 P96 3427 63 P95 I/O PORT 9 I/O PORT 8 39 P65 1R 62 P94 60 P92 61 59 P91 P93 58 52 P82 P90 51 P81 57 50 P80 56 49 P77 P87 48 P76 P86 47 P75 55 46 P74 P85 45 54 44 P72 P73 P84 43 53 42 P71 I/O PORT 7 P83 41 P70 40 P66 2415 F1 1u 4R7 2401 3401 C P67 T 1419 3434 680R 1409 3K9 3433 P12 P11 P09 P10 P08 P07 P06 P05 P04 P03 P02 P01 G01 G02 G03 G04 G05 G06 G07 G08 +5V -Vkk OUT 1 22n GND 5 Kill2 3 6 7409 4 GP1U28XP QuickPlay QuickPlay 7 Laod Load 8 H 5401 D4 6401 F9 7401 E4 7408 G7 A F2 G 3464 D3 3465 D4 3466 D2 5400 F6 REPEAT CHAPTER TITLE TRACK TOTAL REM TRACK TIME VCD 1 2 3 4 5 6 7 8 9 10 11 E 3460 F9 3461 F9 3462 F9 3463 F7 DVD A D 3456 D2 3457 D2 3458 D3 3459 E13 H RC5BusIn 9 RC5BusOut RC5BusOut 10 EH-B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 7-3 7-3 COMPONENT & CHIP LAYOUTS - MAIN PART This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3387p2 This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3387p2 CIRCUIT & LAYOUT - OPEN/CLOSE PART 1 43 43 A1 1413 A2 2 A 43 A2 1413 A1 A B DIPMATE 1 1 A 1 2 B 3 1413 A 2 2 3 1 2 7-4 7-4 ELECTRICAL PARTS LIST - FRONT BOARD MISCELLANEOUS 1400 3139 110 51990 FTD Display 1407 4822 276 13775 1408 4822 276 13775 Tact Switch Tact Switch 1409 4822 276 13775 1410 4822 276 13775 Tact Switch Tact Switch 1411 4822 276 13775 1412 4822 276 13775 Tact Switch Tact Switch 1413 4822 276 13775 1414 4822 276 13775 Tact Switch Tact Switch 1415 4822 276 13775 1416 4822 276 13775 Tact Switch Tact Switch 1417 4822 276 13775 1418 4822 276 13775 Tact Switch Tact Switch 1419 4822 276 13775 1420 4822 276 13775 Tact Switch Tact Switch 1421 4822 276 13775 1422 4822 276 13775 Tact Switch Tact Switch 1423 4822 276 13775 1427 4822 276 13775 Tact Switch Tact Switch CAPACITORS 2401 4822 124 22651 2402 4822 124 22651 1µF 20% 50V 1µF 20% 50V 2403 4822 124 42234 2404 5322 122 32654 100µF 20% 6,3V 22nF 10% 63V 2407 4822 126 14585 2408 4822 126 13838 100nF 10% 50V 100nF 20% 50V 2409 4822 126 13838 2410 4822 122 33177 100nF 20% 50V 10nF 20% 50V 2411 4822 122 33127 2412 4822 126 13751 2,2nF 10% 50V 47nF 10% 50V 2413 4822 126 13838 2414 4822 122 33575 100nF 20% 50V 220pF 5% 50V 2415 4822 122 33575 2416 4822 122 33575 220pF 5% 50V 220pF 5% 50V 2417 4822 122 33575 2418 5322 122 32654 220pF 5% 50V 22nF 10% 63V 2419 4822 126 14043 1µF 16V RESISTORS 3401 4822 050 24708 4R7 1% 0,6W 3402 4822 050 24708 3405 4822 051 10102 4R7 1% 0,6W 1k 2% 0,25W 3406 4822 050 11002 3407 4822 051 20479 1k 1% 0,4W 47R 5% 0,1W 3408 4822 117 10833 3409 4822 117 10837 10k 1% 0,1W 100k 1% 0,1W 3410 4822 117 10834 3411 4822 051 10102 47k 1% 0,1W 1k 2% 0,25W 3415 4822 051 10102 3416 4822 051 10102 1k 2% 0,25W 1k 2% 0,25W 4402 4822 051 20008 4403 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3417 4822 051 10102 3418 4822 117 13577 1k 2% 0,25W 330R 1% 0,25W 4404 4822 051 20008 4405 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3419 4822 116 83883 3420 4822 116 83883 470R 5% 0,5W 470R 5% 0,5W 4406 4822 051 20008 4407 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3421 4822 051 10102 3422 4822 051 10102 1k 2% 0,25W 1k 2% 0,25W 4408 4822 051 20008 4409 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3423 4822 051 10102 3424 4822 051 10102 1k 2% 0,25W 1k 2% 0,25W 4410 4822 051 20008 4411 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3425 4822 051 10102 3426 4822 051 10102 1k 2% 0,25W 1k 2% 0,25W 4412 4822 051 20008 4413 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3428 4822 051 10102 3429 4822 050 11002 1k 2% 0,25W 1k 1% 0,4W 4414 4822 051 20008 4415 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3430 4822 051 10102 3431 4822 051 10102 1k 2% 0,25W 1k 2% 0,25W 4416 4822 051 20008 4417 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3432 4822 051 10102 3433 4822 051 20392 1k 2% 0,25W 3k9 5% 0,1W 4418 4822 051 20008 4419 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3434 4822 117 10361 3435 4822 117 11454 680R 1% 0,1W 820R 1% 0,1W 4420 4822 051 20008 4421 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3436 4822 051 20122 3437 4822 116 52276 1k2 5% 0,1W 3k9 5% 0,5W 4422 4822 051 20008 4423 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3438 4822 117 10361 3439 4822 117 11454 680R 1% 0,1W 820R 1% 0,1W 4424 4822 051 20008 4425 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3440 4822 116 52207 3441 4822 051 20392 1k2 5% 0,5W 3k9 5% 0,1W 4426 4822 051 20008 4427 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3442 4822 117 10361 3443 4822 117 11454 680R 1% 0,1W 820R 1% 0,1W 4428 4822 051 20008 4429 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3444 4822 051 20122 3445 4822 117 11449 1k2 5% 0,1W 2k2 1% 0,1W 4430 4822 051 20008 4431 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3446 4822 051 20472 3447 4822 051 20392 4k7 5% 0,1W 3k9 5% 0,1W 4432 4822 051 20008 4433 4822 051 20008 0R Jumper 0805 0R Jumper 0805 3448 4822 117 10361 3449 4822 117 11454 680R 1% 0,1W 820R 1% 0,1W COILS & FILTERS 3450 4822 051 20122 3451 4822 117 11449 1k2 5% 0,1W 2k2 1% 0,1W 5400 4822 242 72066 5401 4822 157 11477 3452 4822 051 20472 3453 4822 051 20223 4k7 5% 0,1W 22k 5% 0,1W DIODES 3454 4822 117 11449 3455 4822 116 52256 2k2 1% 0,1W 2k2 5% 0,5W 6401 4822 130 31981 3456 4822 116 83884 3457 4822 117 10834 47k 5% 0,5W 47k 5% 0,1W TRANSISTORS & INTEGRATED CIRCUITS 7401 3139 110 52000 TMP87CP71F 3458 4822 117 10834 3459 4822 051 20472 47k 5% 0,1W 4k7 5% 0,1W 7408 5322 130 60159 7409 4822 130 10165 BC846B GP1U28XP 3460 4822 051 20223 3461 4822 051 10102 22k 5% 0,1W 1k 2% 0,25W 7410 4822 130 60373 7411 4822 130 60373 BC856B BC856B 3462 4822 117 10353 3463 4822 051 20472 150R 1% 0,1W 4k7 5% 0,1W Note: Only the parts mentioned in this list are normal 22k 5% 0,1W for CC4000, CC4000F 100R 5% 0,1W for CC3000 3R3 5% 0,33W 0R Jumper 0805 3412 4822 050 11002 1k 1% 0,4W 3464 4822 051 20223 3465 4822 051 20101 3413 4822 051 10102 3414 4822 051 10102 1k 2% 0,25W 1k 2% 0,25W 3466 4822 052 10338 4401 4822 051 20008 service spare parts. Ceram Resonator 8MHz Coil 2,2µH 5% BZX79-B3V9 8-1 8-1 CIRCUIT DIAGRAM & LAYOUT - LOAD/QP PART 1 1805 A1 1840 A2 1841 A2 2 1841 1805 1 SERVO/DECODER BOARD A A 2 3 1840 EH-B 1 2 1 1805 A1 1840 A1 1841 A1 9851 A1 TABLE OF CONTENTS Circuit diagram & layout - Load/Quick Play part ............. 8-1 Circuit diagram - Main part .............................................. 8-2 Component & Chip layouts - Main part ........................... 8-3 Electrical parts list ............................................................ 8-4 A A 3388p2 1 8-2 8-2 CIRCUIT DIAGRAM - MAIN PART L 9 3808 5 MCK 4Y 8 5A 6Y 12 3855 470R DA 22K 33R 100R +4V 3.8V D PRE- CONTROL PROC. FUNCTION CONTROL 52 51 53 54 MICRO 26 27 28 3854 ADC VREF GENERATOR PROCESSOR INTERFACE 8 9 10V S I PCS 101 029 2 3 - 9 8 4 1.9V 3868 INTERFACE EBU KILL 1K D KILLR only for opt_out version not for opt_out version EBU to dig. out circuitry 44 43 3884 100R to Kill circuitry G D 3872 EBU_GND 4K7 3838 2835 47u 3870 V2 48 46 45 V4 100n 2844 1n 3847 VERSATILE PINS INTERFACE INTERFACE 22K 3879 FRONT END TIMING DETECT +4V 22K 3871 +4V 3869 10K H 10K +10V TRACK 3844 10 7 10n + 47u S 6 11 8K2 3845 PEAK 31 10K 9815 kill circuitry SUBCODE F 60 V1 V2 D KILLL V1 PROCESSOR PROCESSOR INTERFACE 470R D D D 3R3 560R 5 2842 VDD 2843 4 OUT1- 1 3853 13 12 AUDIO 62 63 42 41 40 8M467 +4V 61 For Non-CD Text Version 2836 1K 1.9V 3843 3842 8K2 10K 2841 2 3 3846 1n + 14 D SRAM E 3865 FLAGS RAM 57 CST D 470R 3866 ERROR CORRECTOR MICRO- 1.9V 680R H 1 10n - 15 FOCUS 2845 1.9V 16 DEMODULATOR PROCESSOR 7806 TDA7073 A during Focus search 1 D 55 ADDRESSER D +4servo D 34 EFM 1810 3837 6 CONTROL SERIAL DATA 8K2 MOTOR PLL DECODER 5 EH-B 330R 3874 10K 3841 6K8 47u 3876 8K2 DIGITAL 2861 7 3848 D 2 2827 100n 176.4kHz TEST 13 21 22 24 25 50 9812 - 3849 33 35 36 38 37 58 3875 1M 22p + 4V 0V S SelPLL To CD TEXT DECODER 2833 S 4 11 10 +10V 3R3 22p 3 3839 2834 2 G SLIDE 1.9V D 100K L 2846 6 S 3878 150K 3850 5 VDD 12 S 470R 1801 1 100n 4 OUT1- 3852 10V 2847 3 13 5597-NAPB 2 2837 + 14 150K 100n L 2809 L 20 23 29 47n D LaserOn 3840 2838 15 L 1 100n 2 1 100n - 100n 16 1.9V 100n 100n 2816 2814 100n 2815 3 2840 2839 TURNTABLE 4 22n 5 L TB = 0.5us/div 0V 0V L 7807 TDA7073 A 2825 22n 3812 2824 +5V 5V +5V 6 47p 4V 2823 1K 7 F 15 17 14 18 BC337-40 8 800mVpp 3 3.8V 64 PART 47u 2n2 11 7808 9 4 3882 10 +5V 5 3861 2826 0V 4K7 3804 6 D 3886 8.46MHz +4V D OUTPUT STAGES EYE-PATTERN 13 1n 3857 2850 4u7 DA 2829 2808 220p 2830 220p 4u7 47R D to servo drivers 6 3 4 5 7 10 1 12 16 2 19 32 39 49 56 30 47 59 8 9 +5V 1K 2862 7 C 11 3802 LDON D 7 2u2 470R 47p 2856 8 D 1802 3813 14 12 L ON/ OFF 3825 IREF 100n D C 9 5803 +4V 7803 SAA7378 4u7 VGAP 10 470R (7806,7807) at 3837 3.8V 2828 DA L DA ADJ 1800 2848 220p 220p 2813 16 11 SCL D +4servo +4V 3880 L 2852 LO MI 17 L 2802 2804 47n 2849 220p L 10 VDDL 8 SDA D EBU_GND 330K RF 12 470R 3860 3.8V RFE 9 10n 13 SILD 3873 10K 3803 3877 4u7 2812 3809 14 3858 470R 3851 3806 12 LS 120K E DA 10K 11 HG Load 3859 D 3810 D L SelPLL 47n 2851 220p 4K7 15 PORE * L B 16 QuickPlay 10K VDD 18 17 CdDisPosSw D D D 2832 SUPPLY GND 15 V4 TEST D 8 L 3801 L TIMING & SYNC PROTECTION CdCarSw 7 PC74HCU04D O2 6 1 M SW1 9 GND 18 SW2 10 10K O1 4 21 I1 7 19 CarMotor 1820 CRC CHECK 6 XMODE 11.29MHz 5Y 10 6A 3836 47R 470R +4V 2 C 3824 20 +10V SCLK 11 3834 470R DA 3 19 I2 4 WFCK GND 10K 3805 L O3 3 22 I3 470R 21 S 1821 47p O4 1 4 13 3823 100n 2831 24 I4 L L 3807 3 SCOR 3864 5 4A 470R 100R 20 I5 11 10K 560p Load O5 5 3Y 6 3822 100R D 3 2Y 4 3A 14 VDD DQSY 13 3829 470R CPU 3832 470R INTERF SRDT 12 32 x 8 2 PORT RAM 22 470R 5 2A 2 SBSO A 23 470R 3 470R 24 3883 47n 10K SRDT 3821 25 EBU 47n 3.8V 4K7 EXCK 1Y 2 EBU_GND D 100p 3814 3820 470R 7802 14 VCC 1A 7805 LC89170M 1 2860 10R DA 2820 3881 TOC-reading SCLK 22K 1 5597-NAPB +4V Provision For CD Text 2854 18p 15 2859 100n D 2863 15K 14 22K O6 2 6 3885 13 only during 3.3ms 3815 3818 12 2855 23 I6 2.6V 2821 QuickPlay 4V 560R EH-B 2 560R 3817 10n L 7801 1n5 2810 To DM81 L L TDA1302T 3816 4.7V 100R 2807 B 47u 2 S 1803 5802 11 CD-TEXT INFO 2u2 2818 47u M 1 5801 5V 2817 CarMotor 10 DQSY 7810 5V BC547B 2u2 1 9 4V 10V Carousel 1804 Motor XH-B 8 +4V 7811 L7805 2 7 +5V +10V 5CDC-MG-RW SERVO/DECODER A 6 10K 5 9815 F14 7807 F4 7808 E5 7810 A6 7811 A5 9812 G11 7801 B4 7802 A8 7803 D11 7805 A12 7806 H5 3885 A7 3886 D15 5801 A5 5802 A6 5803 C15 3835 4 3880 D11 3881 A13 3882 E15 3883 F15 3884 G14 3875 G10 3876 G9 3877 C11 3878 F9 3879 E10 3870 G15 3871 G14 3872 H11 3873 D13 3874 F9 3864 D14 3865 F14 3866 F14 3868 F14 3869 F15 3857 C12 3858 C13 3859 C13 3860 C13 3861 D14 47n 3 3851 C11 3852 F6 3853 H5 3854 E14 3855 C12 3846 H6 3847 H5 3848 G6 3849 G6 3850 G6 3841 F6 3842 I6 3843 I6 3844 I5 3845 H6 3836 A13 3837 H7 3838 H7 3839 F6 3840 F6 2853 2 3825 E8 3829 A13 3832 B13 3834 B13 3835 A13 3820 A11 3821 A11 3822 B11 3823 B11 3824 B11 3814 B7 3815 A8 3816 A6 3817 A6 3818 A7 3808 B7 3809 D2 3810 D2 3812 F3 3813 E7 3803 C7 3804 E5 3805 B7 3806 C7 3807 B7 2861 G14 2862 E5 2863 A7 3801 C7 3802 E6 33R 1 2854 D14 2855 C11 2856 D14 2859 E14 2860 A14 2849 D7 2850 C12 2851 D7 2852 D8 2853 B11 2844 H6 2845 H5 2846 G6 2847 G5 2848 D8 2839 F5 2840 F5 2841 I6 2842 I5 2843 H5 2834 G9 2835 H7 2836 H7 2837 G5 2838 F5 2829 D8 2830 D8 2831 C12 2832 C11 2833 G10 2824 F9 2825 F9 2826 E14 2827 D14 2828 D12 2818 A5 2819 B6 2820 B7 2821 B7 2823 F9 2813 D5 2814 F2 2815 F3 2816 F3 2817 A4 100n 2807 B5 2808 D8 2809 G5 2810 B5 2812 C5 2819 1810 G10 1820 B14 1821 A14 2802 D6 2804 D2 100R 1800 E1 1801 G1 1802 D15 1803 B1 1804 A1 V DC voltages measured in play mode I 1.9V 5 6 7 8 9 10 11 12 13 14 15 8-3 8-3 COMPONENT & CHIP LAYOUTS - MAIN PART This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. PCS 101 030 8-4 8-4 ELECTRICAL PARTS LIST - SERVO/DECODER BOARD MISCELLANEOUS 1800 4822 267 51453 1802 4822 265 11556 Flex Socket 12Pin Hort. Flex Socket 25Pin Hort. 1810 4822 242 10566 1820 4822 276 13106 X’tal Resonator 8.4672MHz Tact Switch 1821 4822 276 13106 1840 4822 276 13775 Tact Switch Tact Switch 1841 4822 276 13775 Tact Switch 2850 5322 122 34123 1nF 10% 50V 2851 4822 122 33575 2852 4822 122 33175 220pF 5% 50V 2,2nF 20% 50V 2854 5322 122 32531 2855 4822 126 13196 100pF 5% 50V 100nF 10% 25V 2856 4822 126 13692 2859 4822 126 13296 47pF 1% 63V 100nF 10% 16V 2861 4822 126 13692 2862 4822 124 40769 47pF 1% 63V 4,7µF 20% 100V 2863 4822 126 13689 18pF 1% 63V 3860 4822 051 20471 3861 4822 051 20101 470R 5% 0,1W 100R 5% 0,1W 3864 4822 051 20101 3865 4822 051 20471 100R 5% 0,1W 470R 5% 0,1W 3866 4822 051 20471 3868 4822 116 52257 470R 5% 0,1W 22k 5% 0,5W 3869 4822 116 83864 3871 4822 116 52257 10k 5% 0,5W 22k 5% 0,5W 3872 4822 116 52283 3873 4822 116 52191 4k7 5% 0,5W 33R 5% 0,5W 3874 4822 051 20331 3875 4822 051 20105 330R 5% 0,1W 1M 5% 0,1W CAPACITORS 2802 4822 124 40769 4,7µF 20% 100V 2804 4822 122 33177 2807 5322 122 31865 10nF 20% 50V 1,5nF 10% 63V RESISTORS 2808 4822 122 33575 2809 4822 126 13296 220pF 5% 50V 100nF 10% 16V 3801 4822 116 83864 3802 4822 051 20101 10k 5% 0,5W 100R 5% 0,1W 3876 4822 117 10833 3877 4822 051 20101 10k 1% 0,1W 100R 5% 0,1W 2810 5322 116 80853 2812 4822 126 13751 560pF 5% 63V 47nF 10% 63V 3803 4822 116 83864 3804 4822 051 20479 10k 5% 0,5W 47R 5% 0,1W 3878 4822 051 20104 3879 4822 051 20223 100k 5% 0,1W 22k 5% 0,1W 2813 4822 126 13751 2814 4822 126 13296 47nF 10% 63V 100nF 10% 16V 3805 4822 117 10833 3806 4822 117 10833 10k 1% 0,1W 10k 1% 0,1W 3880 4822 051 20274 3882 4822 051 20471 270k 5% 0,1W 470R 5% 0,1W 2815 4822 126 13296 2816 4822 126 13296 100nF 10% 16V 100nF 10% 16V 3807 4822 116 83864 3808 4822 116 83864 10k 5% 0,5W 10k 5% 0,5W 2817 4822 124 80231 2818 4822 124 80231 47µF 20% 16V 47µF 20% 16V 3809 4822 051 20124 3810 4822 051 20472 120k 5% 0,1W 4k7 5% 0,1W 3883 4822 051 20471 3884 4822 051 20101 3885 4822 051 20153 470R 5% 0,1W 100R 5% 0,1W 15k 5% 0,1W 2819 4822 122 33177 2820 4822 126 13751 10nF 20% 50V 47nF 10% 63V 3812 4822 051 10102 3813 4822 051 20472 1k 2% 0,25W 4k7 5% 0,1W 3886 4822 051 20453 4801 4822 051 20008 470R 5% 0,1W 0R Jumper 0805 2821 4822 126 13296 2823 4822 126 13692 100nF 10% 16V 47pF 1% 63V 3814 4822 116 83864 3815 4822 051 20223 10k 5% 0,5W 22k 5% 0,1W 4802 4822 051 20008 4803 4822 051 20008 0R Jumper 0805 0R Jumper 0805 2824 5322 122 32654 2825 4822 126 13751 22nF 10% 63V 47nF 10% 63V 3816 4822 051 20101 3817 4822 051 20561 100R 5% 0,1W 560R 5% 0,1W 4805 4822 051 20008 4806 4822 051 20008 0R Jumper 0805 0R Jumper 0805 2826 4822 124 80231 2827 4822 126 13296 47µF 20% 16V 100nF 10% 16V 3818 4822 116 52226 3825 4822 050 11002 560R 5% 0,5W 1k 1% 0,4W 4809 4822 051 20008 4810 4822 051 20008 0R Jumper 0805 0R Jumper 0805 2828 4822 126 13296 2829 4822 122 33575 100nF 10% 16V 220pF 5% 50V 3837 4822 051 10102 3838 4822 051 10102 1k 2% 0,25W 1k 2% 0,25W 4813 4822 051 20008 4814 4822 051 20008 0R Jumper 0805 0R Jumper 0805 2830 4822 122 33575 2831 4822 124 40769 220pF 5% 50V 4,7µF 20% 100V 3839 4822 051 20154 3840 4822 051 20154 150k 5% 0,1W 150k 5% 0,1W 4815 4822 051 20008 4816 4822 051 20008 0R Jumper 0805 0R Jumper 0805 2832 4822 124 40769 2833 5322 122 32658 4,7µF 20% 100V 22pF 5% 50V 3841 4822 117 11507 3842 4822 117 10833 6k8 1% 0,1W 10k 1% 0,1W 2834 5322 122 32658 2835 4822 126 13296 22pF 5% 50V 100nF 10% 16V 3843 4822 051 20822 3844 4822 051 20561 8k2 5% 0,1W 560R 5% 0,1W 2836 4822 124 80231 2837 4822 124 80231 47µF 20% 16V 47µF 20% 16V 3845 4822 117 10833 3846 4822 051 20822 10k 1% 0,1W 8k2 5% 0,1W 2838 4822 126 13296 2839 4822 126 13296 100nF 10% 16V 100nF 10% 16V 3847 4822 051 20681 3848 4822 051 20822 680R 5% 0,1W 8k2 5% 0,1W 2840 4822 126 13296 2841 5322 126 10511 100nF 10% 16V 1nF 5% 50V 3849 4822 051 20822 3850 4822 051 20471 8k2 5% 0,1W 470R 5% 0,1W 2842 4822 122 33177 2843 4822 124 80231 10nF 20% 50V 47µF 20% 16V 3851 4822 116 52191 3852 4822 052 10338 33R 5% 0,5W 3R3 5% 0,33W 2844 5322 126 10511 2845 4822 122 33177 1nF 5% 50V 10nF 20% 50V 3853 4822 052 10338 3854 4822 051 20109 2846 5322 122 32654 2847 4822 126 13296 22nF 10% 63V 100nF 10% 16V 3855 4822 051 20471 3857 4822 051 20223 470R 5% 0,1W 22k 5% 0,1W 2848 4822 122 33575 2849 4822 122 33575 220pF 5% 50V 220pF 5% 50V 3858 4822 116 83883 3859 4822 116 83883 470R 5% 0,5W 470R 5% 0,5W ! ! 3R3 5% 0,33W 10R 5% 0,1W COILS & FILTERS 5801 4822 157 11477 5802 4822 157 11477 Coil 2,2µH 5% Coil 2,2µH 5% 5803 4822 157 10586 Coil 2,2µH 10% 0805 TRANSISTORS & INTEGRATED CIRCUITS 7801 4822 209 12636 TDA1302T/N1 7802 5322 209 11517 7803 4822 209 12752 PC74HCU04T SAA7378GP/M1 7806 4822 209 32852 7807 4822 209 32852 TDA7073A/N2 TDA7073A/N2 7808 4822 130 41344 7810 4822 130 40959 BC337-40 BC547B 7811 4822 209 80817 L7805CV Note: Only the parts mentioned in this list are normal service spare parts. 9-1 9-1 Notes: DAC/AF BOARD TABLE OF CONTENTS Notes ................................................................................ 9-1 Circuit diagram ................................................................. 9-2 Component & Chip layouts .............................................. 9-3 Electrical parts list ............................................................ 9-4 PCS 101 032 9-2 9-2 CIRCUIT DIAGRAM 5 6 7 8 9 10 11 7845 H11 7846 H12 7847 H13 7848 H14 7849 D6 9893 G2 9894 G2 7840 F14 7841 D14 7842 D14 7843-A F12 7843-B E12 7844-A A10 7844-B A7 12 9924 G13 9930 H13 9895 G2 9902 A11 9904 A8 9907 E12 9919 H11 9920 H11 9923 H12 13 14 +10V 3950 2R2 S 22R 2912 12K 2925 -S 3977 2R2 4K7 3952 47u S M S -10V 2924 3 5 Kill2 6 QuickPlay Load 6834 1N4148 10K 3928 47u 3934 3969 7846 BC847B GNDA 220p 220p 2932 2907 220p 47u 4 1839-A YKC21-3616 H 3 D 5 47K 3913 CC-DAC (NON-BITSTREAM) BC857B 7848 D 3964 D 7 47K 47K 9920 CC3000 +4V 3970 3971 7845 BC847B 9919 G 2916 100n 2887 100n REGISTER GND 4 10K 3967 7847 47K BC847B 6836 10K TIMMING ESIIN KILL2 F 9930 10K 3911 CHANNEL 3966 10K 3910 AND 47K +5V IOR 8 BC847B 2920 CdPore RIGHT 7834 D 150p 3965 ESIOUT CONTROL 1 5 BAT85 4 1K 2 1839-B YKC21-3616 1 5 RC5BusOut10 1 D 2 3 4 5 6 7 8 9 10 11 12 13 2917 10R 9 22n 3975 2919 8 RC5BusIn E GNDA 6835 3 10m 1N4148 CdSicl D_GND 3 DATA 5854 3K9 2926 REGISTER 47K 2 EH-B 100u -10V 3962 CdSild IOL 6 1 BCK 2 WS 2904 3932 1K8 1 D 5 1838-B YKC21-3440 +5V 3963 CdData 4828 EBU_GND 2K2 3936 GNDA 10K 1833 1 2906 BC817-25 7840 9924 LEFT CHANNEL DIVIDER 3 2 3938 9923 FREQUENCY EBU_GND 1832 BC857B 7838 47K D 4 7839 BC817-25 2K2 1838-A YKC21-3440 220p 3926 47K 3961 D 9893 2 4 220K 9894 7 KILL_R 3 3909 3 EBU 4 -10 VREF 10K (DQSY) D_GND 7843-A NJM4560D 1 IREF +5V 2 15K GNDA 10K 4 8 KILL1 3930 5 (SRDT) D_GND 3916 18K GNDA 5 VDD +4V 3976 9895 3908 (SCLK) S_GND 7835 TDA1545A CD TEXT 1834 EH-B 1 S 3915 2886 7 6 47u GNDA +10V +10V 2885 2884 3R3 8 S_GND I GNDA +5V M CarMotor GNDA GNDA +10 +5V 10 CarMotor H GNDA 3914 +5V XH-B 220p 9907 Bitstream 2 11 1K 3937 D -10V 1 22K 4R7 GNDA 12 100u HP_R +10V 2 -10 Load 9 NJM4560D 7843-B +10 13 M_GND 8 3935 A_GND 3 +10V -10V 2905 22K GNDA 3924 7 5 14 CdCarSw 6 3933 4R7 15 CdDisPosSw G 220K +10 GNDA 100p F 1K 47p +10V 10K 47u 13 2923 3922 2931 6833 3929 2896 16 QuickPlay 2903 HP_L 5 4 BC817-25 7842 4 17 CdPore -10 220p 2K2 3940 1837 GNDA GNDA GNDA 3942 3931 3923 CdData CdSild 1N4148 10K 3927 100n 47u 2891 100n 2335 2890 47u NC 7841 BC817-25 18K CdSicl VOR 7 CURRENT SINKS/ SOURCES 2K2 GNDA FILTCR 6 8 VREF 150p 3968 4 VOL 10m 3K9 -10V DATA ENCODERS OUTPUT SWITCHES 1K 3941 47p D 9 2898 18 NOISE SHAPERS 5 FILTCL 47u 3921 D_GND 560R 3958 D 19 VSSO OVERSAMPLING 2927 10 47u 20 BCK 10K D_GND VDDO 5855 22n 2895 21 C digital out circuitry GNDA 12 2901 GNDA 470R 22 DACData TEST VSSA 47K 11 47u 3 FIR FILTER BC857B 7837 2902 23 WS D D 3912 CONTROL AND TIMING 3925 GNDA VDDA 22n 470R 2897 KILL R 470p 24 KILL L 2 BCK 2893 3907 1 WS 470p 25 16 DATA KILL_R 2888 2883 D CdSledgeSw 15 14 47u KILL_L DD 2899 EVQ21 470p 22K 3906 D YKC21-3416 1836 EBU_GND KILL_L 7849 TDA1549T +5V EBU_GND 3939 3R3 1843 B GNDA Digital Out 3R3 GNDA 10 12 3 8 22n 3R3 3917 470p DD 22n 2915 KILL1 +5V 3918 CC4000 /CC4000OSE 2894 22n 3919 47u 2333 2892 22K EBU_GND VSSD 3905 8 6 1 2921 100n 2 10R 2 2918 1 3960 4 7 +5V 100n 2331 7 3 100n +5B 11 5853 7CHA 2914 BCC-DAC (BITSTREAM) XH-B 3953 12K S 1K D Tray Motor 2 M L 9 CdTrayCtrl 3955 12K 3947 22R 4 12K VDDD CdDisPosSw 1 1R D 6 CdCarCtrl 1835 3956 8 +5V 5 CdDisDetect A 9902 100n 12K 3978 10n GNDA M 7844-A TCA0372 1 22K 3902 L 3974 +5V 2 12K 3951 560R 7 +5V 100n 100R 2910 2881 3904 3949 1R 47u S +S CarMotor -S 2889 +5B E 3903 CC4000 /CC4000OSE 2911 -10V 4 D_GND CdCarSw 2 S 3948 3 VFTD CdTraySw L KILL2 1831 EH-B VAC1 DD S 4K7 3901 D 1 VAC2 L SL SL 7 VAC2 4 2u2 2882 BC857B 6 5 3946 EBU_GND 5 VFTD CdSledgeSw 2 4 VAC1 C 2880 7830 KILL1 GND 5851 2u2 -10V 3 7844-B TCA0372 3 2 12K BC547B 12K 5850 100u -10V KILL 7832 +10V 2 6 +5V 3945 1830 SXXB-XH 1 +10V B 9904 3943 +5V 7831 L7805 100u A +10V 3954 5CDC-MG-RW DAC/AF CC3000 +S +4V +5B 15 2908 4 7831 A4 7832 A5 7834 H3 7835 G6 7837 D11 7838 G11 7839 E14 5854 G12 5855 D12 6833 D11 6834 G11 6835 I13 6836 H14 7830 A2 3976 H3 3977 B10 3978 B7 4828 H2 5850 A4 5851 A6 5853 B12 3969 H13 3970 H13 3971 H14 3972 H14 3973 G14 3974 B7 3975 I13 3962 H11 3963 I11 3964 H11 3965 H12 3966 H12 3967 H13 3968 I13 3953 B10 3954 A10 3955 A11 3956 A11 3958 C11 3960 B12 3961 H10 3973 3 3946 B7 3947 A8 3948 A8 3949 A9 3950 B9 3951 A9 3952 B9 100R 2 3938 F13 3939 C13 3940 D13 3941 D13 3942 D13 3943 A6 3945 A7 3931 D12 3932 G12 3933 E13 3934 F13 3935 E13 3936 F13 3937 E13 3924 E10 3925 D11 3926 G11 3927 C11 3928 F11 3929 D11 3930 G11 3916 F8 3917 C6 3918 C7 3919 C7 3921 E5 3922 E8 3923 E10 3909 H3 3910 H3 3911 H3 3912 D2 3913 I3 3914 F6 3915 F8 3902 B2 3903 B5 3904 B5 3905 C2 3906 D2 3907 D2 3908 H3 3972 1 2924 F12 2925 B10 2926 G12 2927 D12 2931 D14 2932 D14 3901 B2 2916 H15 2917 I15 2918 B14 2919 I13 2920 I3 2921 B14 2923 E12 2907 E14 2908 F14 2910 B8 2911 A10 2912 B11 2914 B12 2915 C12 2899 E11 2901 E11 2902 E11 2903 D12 2904 F12 2905 E13 2906 F13 2892 C4 2893 E6 2894 E8 2895 E5 2896 E8 2897 E6 2898 E10 2885 F7 2886 G8 2887 G8 2888 D4 2889 C7 2890 C8 2891 C8 100R 2333 C7 2335 C8 2880 A3 2881 A4 2882 B5 2883 D3 2884 F6 1837 D15 1838-A E15 1838-B E15 1839-A H15 1839-B H15 1843 D2 2331 C7 10K 1830 A1 1831 B1 1832 H1 1833 H1 1834 G2 1835 A13 1836 C13 D 100n D 14 15 I 9-3 9-3 COMPONENT & CHIP LAYOUTS This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3392p2 This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list. 3392p2 9-4 9-4 ELECTRICAL PARTS LIST - DAC/AF BOARD MISCELLANEOUS 1832 4822 265 11556 1836 4822 267 31729 1838 4822 267 20452 1838 4822 267 41064 1839 4822 267 31817 1843 4822 276 13106 Flex Socket 25Pin Hort. Digital-Out Socket Analog-Out Socket for CC3000, CC4000 Analog-Out Socket for CC4000F Remot Socket Tact Switch CAPACITORS 2331 4822 124 40433 2333 4822 124 40433 2335 4822 124 40433 2880 2881 2882 2883 2884 2885 4822 124 40207 4822 124 40207 4822 122 33177 5322 122 32268 4822 124 40433 4822 126 14585 2886 4822 126 14585 2887 4822 124 40433 2888 5322 122 32268 2889 4822 126 14585 2890 4822 126 14585 2891 4822 126 14585 2892 5322 122 32654 2893 5322 122 32268 2894 5322 122 32268 2895 2895 2896 2896 2897 2897 2898 2899 4822 124 40433 2020 012 93203 4822 124 40433 2020 012 93203 4822 124 40433 2020 012 93432 5322 122 32654 4822 124 40433 2899 4822 124 12023 2901 5322 122 32654 2902 4822 124 40433 2902 4822 124 12023 2903 4822 122 33575 2903 4822 126 13693 2904 4822 122 33575 47µF 20% 25V for CC4000, CC4000F 47µF 20% 25V for CC4000, CC4000F 47µF 20% 25V for CC4000, CC4000F 100µF 20% 25V 100µF 20% 25V 10nF 20% X7R 50V 470pF 10% 50V 47µF 20% 25V for CC3000 100nF 10% X7R 0805 50V for CC3000 100nF 10% X7R 0805 50V for CC3000 47µF 20% 25V for CC3000 470pF 10% 50V 100nF 10% X7R 0805 50V for CC4000, CC4000F 100nF 10% X7R 0805 50V for CC4000, CC4000F 100nF 10% X7R 0805 50V for CC4000, CC4000F 22nF 10%X7R 63V 470pF 10% 50V for CC4000, CC4000F 470pF 10% 50V for CC4000, CC4000F 47µF 20% 25V for CC4000 10µF 20% 50V for CC4000F 47µF 20% 25V for CC4000 10µF 20% 50V for CC4000F 47µF 20% 25V for CC4000 47µF 20% 50V for CC4000F 22nF 10%X7R 63V 47µF 20% 25V for CC3000, CC4000 47µF 20% 25V for CC4000F 22nF 10%X7R 63V 47µF 20% 25V for CC3000, CC4000 47µF 20% 25V for CC4000F 220pF 5% NP0 63V CASE 0805 for CC3000 56pF 1% NP0 63V for CC4000, CC4000F 220pF 5% NP0 63V CASE 0805 for CC3000 2904 4822 126 13693 2905 2905 2905 2906 2906 2906 2907 2908 2910 2911 2912 2914 2915 2916 2917 2918 2919 2920 2921 2925 2926 2926 56pF 1% NP0 63V for CC4000, CC4000F 10µF 20% 25V for CC3000 47µF 20% 25V for CC4000 47µF 6.3V for CC4000F 10µF 20% 25V for CC3000 47µF 20% 25V for CC4000 47µF 6.3V for CC4000F 220pF 5% NP0 63V CASE 0805 220pF 5% NP0 63V CASE 0805 100nF 10% X7R 0805 50V 47µF 20% 16V 100nF 10% X7R 0805 50V 100nF+80-20% 50V 22nF+80-20% Y5V 25V 47µF 20% 16V 100nF 10% X7R 0805 50V 100nF 10% X7R 0805 50V 22nF10%X7R 63V 100pF 5%NP0 50V 22nF 10%X7R 63V 47µF 20% 16V 150pF 2%NP0 63V for CC3000 100pF 5%NP0 50V for CC4000, CC4000F 150pF 2%NP0 63V for CC3000 100pF 5%NP0 50V for CC4000, CC4000F 220pF 5% NP0 63V CASE 0805 220pF 5% NP0 63V CASE 0805 4822 124 80865 4822 124 40433 4822 124 80954 4822 124 80865 4822 124 40433 4822 124 80954 4822 122 33575 4822 122 33575 4822 126 14585 4822 124 80231 4822 126 14585 4822 126 12882 4822 126 11585 4822 124 80231 4822 126 14585 4822 126 14585 5322 122 32654 5322 122 32531 5322 122 32654 4822 124 80231 5322 122 33538 5322 122 32531 2927 5322 122 33538 2927 5322 122 32531 2931 4822 122 33575 2932 4822 122 33575 RESISTORS 3901 3902 3903 3904 3905 3906 3907 3908 3909 3910 3911 3912 3913 3914 3915 3916 3917 4822 116 52283 4822 051 20223 4822 051 20101 4822 051 20561 4822 051 20223 4822 116 52257 4822 116 83883 4822 050 21003 4822 050 21003 4822 050 21003 4822 050 21003 4822 116 83883 4822 050 21003 4822 052 10338 4822 117 10965 4822 116 83933 4822 052 10338 3918 4822 052 10338 3919 4822 052 10338 3921 3922 3923 3924 4822 116 83961 4822 116 83961 4822 052 10478 4822 052 10478 ! ! ! ! ! ! 4k7 5% 0.5W 22k 5% 0.1W 100R 5% 0.1W 560R 5% 0.1W 22k 5% 0.1W 22k 5% 0.5W 470R 5% 0.5W 10k 1% 0.6W 10k 1% 0.6W 10k 1% 0.6W 10k 1% 0.6W 470R 5% 0.5W 10k 1% 0.6W 3R3 5% 0.33W for CC3000 18k 1% 0.1W for CC3000 15k 1% 0.1W for CC3000 3R3 5% 0.33W for CC4000, CC4000F 3R3 5% 0.33W for CC4000, CC4000F 3R3 5% 0.33W for CC4000, CC4000F 6k8 5% for CC4000, CC4000F 6k8 5% for CC4000, CC4000F 4R7 5% 0.33W 4R7 5% 0.33W 3925 3926 3927 3928 3929 3930 3931 3931 4822 117 10834 4822 117 10834 4822 117 10833 4822 117 10833 4822 116 83874 4822 117 13579 4822 051 20392 4822 117 10833 3932 4822 051 20392 3932 4822 117 10833 3933 3934 3935 3936 3937 3938 3939 4822 051 20223 4822 051 20223 4822 051 10102 4822 051 10102 4822 117 11449 4822 117 11449 4822 051 10102 3940 4822 051 10102 3941 4822 117 11449 3942 4822 117 11449 3943 3945 3946 3947 3948 3949 3950 3951 3952 3953 3954 3955 3956 3958 3960 3965 3966 3967 3968 3969 3970 3973 3974 3975 3976 3977 3978 4800 4801 4802 4803 4804 4805 4822 117 11383 4822 117 11383 4822 117 11383 4822 052 10229 4822 052 10108 4822 117 11383 4822 117 11383 4822 117 11383 4822 051 10102 4822 117 11383 4822 052 10228 4822 052 10229 4822 052 10108 4822 116 52226 4822 116 52176 4822 117 10834 4822 117 10834 4822 116 83884 4822 117 10965 4822 117 10834 4822 117 10834 4822 116 52175 4822 117 11383 4822 052 10109 4822 050 21003 4822 052 10228 4822 051 20472 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 ! ! ! ! ! ! ! 47k 1% 0.1W 47k 1% 0.1W 10k 1% 0.1W 10k 1% 0.1W 220k 5% 0.5W 220k 1% 0.1W RC12H 0805 3k9 5% 0.1W for CC3000 10k 1% 0.1W for CC4000, CC4000F 3k9 5% 0.1W for CC3000 10k 1% 0.1W for CC4000, CC4000F 22k 5% 0.1W 22k 5% 0.1W 1k 2% 0.25W 1k 2% 0.25W 2k2 1% 0.1W 2k2 1% 0.1W 1k 2% 0.25W for CC4000, CC4000F 1k 2% 0.25W for CC4000, CC4000F 2k2 1% 0.1W for CC4000, CC4000F 2k2 1% 0.1W for CC4000, CC4000F 12k 1% 0.1W 12k 1% 0.1W 2k 1% 0.1W 22R 5% 0.33W 1R 5% 0.33W 12k 1% 0.1W 12k 1% 0.1W 12k 1% 0.1W 1k 2% 0.25W 2k 1% 0.1W 2R2 5% 0.33W 22R 5% 0.33W 1R 5% 0.33W 560R 5% 0.5W 10R 5% 0.5W 47k 1% 0.1W 47k 1% 0.1W 47k 5% 0.5W 18k 1% 0.1W 47k 1% 0.1W 47k 1% 0.1W 100R 5% 0.5W 12k 1% 0.1W 10R 5% 0.33W 10k 1% 0.6W 2R2 5% 0.33W 4k7 5% 0.1W 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 4806 4807 4808 4809 4810 4811 4812 4813 4814 4815 4822 4824 4826 4827 4832 4835 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 4822 051 20008 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) 0R00 JUMP. (0805) COILS & FILTERS 5850 5851 5853 5854 5855 4822 157 11477 4822 157 11477 4822 157 70601 4822 157 71086 4822 157 71086 Coil 2,2µH 5% Coil 2,2µH 5% Coil 100µH 10% Coil 4700µH 5% Coil 4700µH 5% DIODES 6833 4822 130 30621 6834 4822 130 30621 6836 4822 130 31983 1N4148 1N4148 BAT85 TRANSISTOR & INTEGRATED CIRCUITS 7830 7831 7832 7834 7835 7837 7838 7839 7840 7841 4822 130 60373 4822 209 80817 4822 130 40959 5322 130 60159 4822 209 33164 4822 130 60373 4822 130 60373 4822 130 42804 4822 130 42804 4822 130 42804 7842 4822 130 42804 7843 4822 209 83274 7843 4822 209 31153 7844 7846 7847 7848 7849 4822 209 62059 5322 130 60159 5322 130 60159 4822 130 60373 4822 209 33252 BC856B L7805CV BC547B BC846B TDA1545AT/N2 for CC3000 BC856B BC856B BC817-25 BC817-25 BC817-25 for CC4000, CC4000F BC817-25 for CC4000, CC4000F NJM4560D for CC3000 NJM2114D for CC4000, CC4000F TCA0372DP1 BC846B BC846B BC856B TDA1549T/N1 for CC4000, CC4000F Note: Only the parts mentioned in this list are normal service spare parts. 10-1 10-1 EXPLODED VIEW - FRONT PART CC4000/CC4000F only 3139 119 31850 sh110-1 10-2 10-2 EXPLODED VIEW - REAR PART 3139 119 31850 sh110-2 10-3 10-3 EXPLODED VIEW - CDC5 LOADER PCS 101 038 10-4 10-4 EXPLODED VIEW - CDC5 LOADER EXPLODED VIEW - FRONT & REAR PART 89 90 4822 466 93131 4822 256 91912 Pressure Plate Pressure Ring Holder 1054 M 4822 323 10461 4822 390 10136 91 93 4822 401 11708 4822 426 90109 Clamper Assembly Frame Assembly Note: Only the parts mentioned in this list are normal 93-128 4822 466 93132 Guide 93-129 93-141 4822 466 93132 4822 466 93132 Guide Guide 106 3139 114 66840 107 3139 117 87700 BUTTON SET LEFT BUTTON SET PRINT RIGHT 93-142 93-144 4822 466 93132 4822 528 50334 Guide Pulley 95 4822 522 33255 Gearwheel 108 3139 114 66860 109 4822 410 12499 110 3139 117 87710 LEVER POWER BUTTON POWER BADGE 96 98 4822 402 11241 4822 691 10615 Crank CDC5 CD Mechanism VAM1201 99 100 4822 403 70598 4822 466 93129 CDM Lock Rotary Disc Assembly 124 125 185 253 WINDOW DISPLAY KNOB HEADPHONE for CC4000, CC4000F GUIDE, PLASTIC FOOT GOLD FRONT 101 4822 520 20758 Bearing 254 4822 462 42129 FOOT GOLD FRONT 103 104 4822 401 11447 4822 404 10986 Tray Tumbler Suspension, Rubber 105 106 4822 404 10986 4822 404 10986 Suspension, Rubber Suspension, Rubber 107 4822 404 10986 Suspension, Rubber 256 261 261 261 327 4822 532 60948 4822 321 11464 4822 321 11139 4822 321 11349 4822 321 22832 BUSH, PLASTIC MAINS CORD SET for /U POWER CORD for /N, /K MAINS CORD 125V 12A for /F SBC1072 2XRCA-2XRCA 109 113 4822 532 51756 4822 492 52313 Damping Grommet Tension Spring 4822 256 91915 4822 466 93134 Support Slide Strip 4822 320 11642 3139 228 82580 3139 116 18840 3139 116 18870 ASSY CINCH/CINCH 1.7M YE B RC07113/02 114 115 329 384 387 387 116 4822 522 33256 Cam Wheel 119 120 4822 361 21562 4822 361 21562 Motor Assembly Motor Assembly 122 124 4822 358 10115 4822 402 61489 Belt Bracket 127 4822 444 50685 Tray Assembly 387 3139 116 18860 389 4822 263 21092 5500 4822 146 31374 127-110 127-121 4822 401 11444 4822 528 50334 Switch Bracket Pulley 5500 4822 146 31373 5500 4822 146 31196 127-131 127-136 4822 466 93132 4822 528 70646 Guide Pinch Roller Assembly 5500 4822 146 31405 5500 4822 146 10512 127-137 4822 528 70646 Pinch Roller Assembly service spare parts. Flex Cable 25 Pin 19cm Grease Polylub. GlY801 101 3139 117 87670 CABINET FRONT for CC3000 101 101 102 105 CABINET FRONT for CC4000 CABINET FRONT for CC4000F PLATE, INDICATION, PLASTIC COVER TRAY 4822 528 70646 4822 528 70646 Pinch Roller Assembly Pinch Roller Assembly 127-140 132 4822 528 70646 4822 403 70599 Pinch Roller Assembly Button Load/Quick Play 145 4822 358 10115 Belt 146 147 4822 402 50291 4822 402 50291 Lift Tumbler Lift Tumbler 148 149 4822 492 52123 4822 492 52123 Compression Spring Compression Spring 150 4822 492 52123 Compression Spring 3139 114 66870 3139 114 66880 4822 466 93132 4822 462 42129 DOC DIRECTIONS FOR USE for /U DOC DIRECTIONS FOR USE for CC3000/N, CC3000/K 387 3139 116 18850 Note: 127-138 127-139 3139 117 87660 3139 117 87650 4822 454 11825 3139 114 66830 DOC DIRECTIONS FOR USE for CC4000/K, CC4000F/K DOC DIRECTIONS FOR USE for /F ! ADAPTER PLUG for /K TRANSFORMER for CC3000/U ! TRANSFORMER for /N TRANSFORMER for /K TRANSFORMER for CC4000/U, CC4000F/U ! TRANSFORMER for /F ! ! Only the parts mentioned in this list are normal service spare parts.