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A 94 - I all stamp on ® Actibloc Actibloc® SBR activated sludge treatment plant The Drulingen factory, France Summary Actibloc®, pre-treatment and treatment of household wastewater . . . . . . . 3 To what needs does the Actibloc® respond? . . . . . . . . . . . . . . . . . . . . . . 4-5 Actibloc®, Single Skin tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 Actibloc®, Double Skin tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Actibloc®, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Actibloc®, treatment in 5 phases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Actibloc®, starting up, performance and maintenance . . . . . . . . . . . . . . . 11 EP64 - I User Manual of Aqualentz® installations for EP 24 - II • harvesting of rainwater • storm spillways, flow regulators • accessories The Lantaron factory, Spain mark on all prefabricated tanks User Manua l installation of SOTRALEN TZ and Plaste ® (household pu wastewater decontamina r tion). You want to buy and Ten Year Gua rantee in accordance with the law 78/12, responsibility 4.01.1978 (the of professionals professional that fabricate construction material) by the and police act IARD. assimilate Conformity These products conform to the: • Inter-Min istry bylaw of 06.05.1996 (Official 08.06.1996) Journal dated French governm ent (Official Bulletin circulars of 22.05.1997 • Unified Technica of the 06.06.1997) l Document D. March 2007 T. U. no64-1, P1.1 and P1.2, • French Standard • French Standard NF P15-910, maintenance • French Standard NF-EN 1085, technica l vocabulary • Serial number NF-EN 12 566-1, CE mark on septic tanks engraved on every device • Principal Pre-tr eatment Units all tanks install the inde disposal syste purification m PLASTEPUR for the pendent sewage of from your buildsewage and domesticpre-treatment and wastewater ing. Read this book fitment of our let carefully before any installatio sewa ge disposal This book cont n or syste installation, ains information conc ms. and Secondarproper usage and main erning the description, tenance of y Pre-treatmen our Prin t Units and Accessories. cipal PLASTEPUR installation comprising: • SG 500 grease trap • Inspect ion • EPURBL chamber RVISIT (new), OC • Vertical flow sand filter-be d with surface water discharge, equipp with inspect ed ion SL-RR, looping areas for: distribution SL-RBOU and collection SL-RCO vertical LV Summary ANC PLASTEP UR the complet e range . . . Quality assuran ........... ce ISO 9001 : . . . .2-3 2008 . 10 year guarant ee, liability insuranc . . . . . . . . . . . . . . . . . . . . ..3 Decree and CE marking certifica e, EPERS . . . . . . . . . . . . . . 4-5 te . . . . . . . . Trial certifica te, CE mark ........... ........... . . . ..6 Maintenance ........... ........... .........6 ........... Maintenance ........... manual (incl. . . . . .7 - 8 frequency and General principle drainage) . . s. . . . . .9-11 Overview of ANC . . . . . . . . . . . . . . . . . . . . ........... .12-13 and FD and FND PLASTEPUR systems filter kits . . . .... Parameters to calculate capaciti . . . . . . . . . . . . . . . . . . . .14-20 settling tanks and clarification es of septic tanks, Epurblo c tanks . . . . . ........... . . . ..21 CE mark on Economize by using Sotralentz Rainwater Harvesting systems… More than half of the national territory suffers from a growing and continuous lack of water resources. It is time to react by making a civic gesture by installing the Aqualentz range adapted to your needs Thank you in advance : Threaded riser SL-REHC 380, and SL-REHC SL-REHC 600/150 600 CR . . . . , SL-REHC ........... Septic tanks, . . . . . . . . . . . 600/300 settling tanks ..... and rectangu lar ribbed Epurblo . ..22 ........... ........... c Septic tanks, . . . . .23-24 and settling tanks 26 and 24 and cylindrical Settling tank ribbed Epurblo + clarification c 25-26 tank SL-SP-SZ Settling tank ........... + clarification . . .27-28 tank Double Holding tank, Skin . . . . . Double . . . . ..28-29 Detachable, pre-filte Skin SL-FAV . . . . . . . . . ........... r clogging indicato .30-31 Find our kits: into Epurbloc r integrated Kit and clarification filter systems FD for drained tanks Guide to placeme .......... and Kit FND for nt of Principa . . . . . . . .32-33 and Seconda non-drained ry Pre-treatment l filter systems Units . . . . . (see pages 13-18) Secondary ........... . . .34-43 Pre-treatm ent Units Grease extracto r SL-SG . . . . ........... Pre-filter SL-FD ........... .... . . . . ..44 Dosing tank SL-CHAS . . . . . . . . . . . . . . . . . . . . ........... ........... . . .45 ........... Accessorie . . . . . . . .46-47 s NEW Inspection chambe r SL-RVISIT 3 inlets and 1 outlet . . . . . adjustable, Distribution box ........... . . . . . . . . . .48-49 to 5 heights + 6 outlets SL-RR adjustable SL-RRCHAS ........... Looping chambe ........... . . . .50-51 + SL-RBOUCHASr 6 inlets/outlets SL-RBOU adjustable to ........... 5 heights ... Vertical collect chamber SL-RCOL . . . . . . . . . . . . . . . . . . . .52-53 V adjustable Contacts . . ........... . . . . . . . . . . .54-55 ........... ........... . . . . . . .56 All inform www .sotralentz.com, Seria l num ber A 24-II You want to buy and install one of the AquaLentz rainwater systems (pre-treatment, harvesting, filtration, spillway, fire water storage, swimming pool supply, watering…). Read this booklet carefully, available with every unit, before any fitment or use of our Rainwater Harvesting devices, extra Rainwater Harvesting units and accessories. This book contains information concerning the description, installation, proper usage and maintenance of our Rainwater Harvesting devices, extra Rainwater Harvesting units and accessories. TO THE CONFORMING EES OWING DECR Summary Reasons for selecting a Sotralentz system . . . . . .2 and 3 Conditions of use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Quality assurance ISO 9001: 2008 . . . . . . . . . . . . . . . . .4 Guarantees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Decree 21.08.2008 . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7 Decree 17.12.2008 . . . . . . . . . . . . . . . . . . . . . . . . . ..8-11 Tax credits 03.10.2008 . . . . . . . . . . . . . . . . . . . . . . . . .12 Article 200 ‘quarter’ compact . . . . . . . . . . . . . . . . . . . .13 Official tax bulletins . . . . . . . . . . . . . . . . . . . . . . . .14-17 CGCL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 VAT 5.5 % . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..19 Sizing parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Rainwater for washing machines. . . . . . . . . . . . . . . . .20 Health and safety booklet . . . . . . . . . . . . . . . . . . . . . .21 Dimensions of underground cisterns SP, AT and DP standards . . . . . . . . . . . . . . . . .24-25 Dimensions of underground cisterns SP “BASIC” . 26-27 Description of underground cisterns SP and AT . . . .28-29 Description of underground cisterns DP . . . . . . . . . . . .32 Cascade grill filters High flow VF1 to VF6 . 33-35 Description of Single Skin SP, AT and DP . . . . . . . . .36-37 Dimensions of SP and DP storm spillways . . . . . . . .38-39 Fire water reserves . . . . . . . . . . . . . . . . . . . . . . . . ..40-41 Guide to placement of underground cisterns SP, AT and DP . . . . . . . . . . . . . . . . . . . .42-43 Filter beds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 XT Above ground storage, interior and exterior . . .45-51 Dimensions of above ground storage . . . . . . . . . . . . . .52 Maintenance of cisterns . . . . . . . . . . . . . . . . . . . . .53-54 Maintenance booklet . . . . . . . . . . . . . . . . . . . . . . . . . .55 Compact supply modules . . . . . . . . . . . . . . . . . . . .56-64 Steelpump pumps . . . . . . . . . . . . . . . . . . . . . .30 and 65 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66-69 Filtration and pre-treatment and anti-UV filtration .70-75 Hydrosystem 1000 and 400 . . . . . . . . . . . . . . . . . .76-78 Villavenir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79 Legal Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 FOLL of recuperation • 21. 08. 2008, use in buildings its rainwater and exterior) (interior and tax credits • 3. 10. 2008, private inspection of 2008, 12. le water • 17. distributing potabworks. installations recuperation and rainwater Recuperated rainwater cycle in a house All information available on our site: www.sotralentz.com, under the tab “Habitat”, and link “notre offre” (“our offer”) 1 A64 - I Serial number – date of fabrication Kit FD ation availa ble on our site: under the tab “Habitat”, and link “notre offre” –dat e of fabr icati on Classic Sew age and Wastew Treatme ater nt Plant Septic tank with integra and vertica l draining ted pre-filter sand filter bed The Skierniewice factory, Poland ISO 9001 : 2 008 • Plastepur® Main Pre-treatment Units, Secondary treatment Units and Accessories are produced under the ISO 9001: 2 008 guarantee of quality CE Stamp On prefabricated septic tanks and ACTIBLOC SBR Main Pre-treatment Units conform • to the Standard EN 12566-1, CE stamp on septic tanks • to the Standard EN 12566-3+A1, CE stamp on Actibloc® • series number engraved on each Main Pre-treatment Units and bar-coded EAN 13. Protection of the environment • Beyond improving the quality of wastewater pre-treatment, the primary material used (HDPE VHMW) to fabricate all of our units is 100% recyclable. 2 Actibloc®: pre-treatment and treatment of household wastewater 4 standard cycles of 6 hours every 24 hours • Phase 1 : maximum10 minutes charging reactor chamber with pre-treated wastewater from the settling chamber • • • • • Phase 2a: maximum 30 minutes of denitrification, Phase 2b: intermittent nitrification/oxidation, Phase 3: maximum 90 minutes of decanting the secondary sludge, Phase 4: maximum 10 minutes discharge of treated wastewater Phase 5: maximum 2 minutes pumping of secondary sludge from the reactor chamber back towards the settling chamber. Assembly • 4 air tubes to connect to the air compressor (DN150), • Joints for the 4 air tubes, with 4 different colours, • The removal of surplus activated sludge is achieved via the junction pipe between the reactor and settling chambers. Nitrogen elimination With additional nitrificatione • Treatment of wastewater with activated sludge • It is essential for intensive oxidation occurs in conjunction with additional nitrification and denitrification Pumping phase: • Phase 1 : charging reactor chamber with pre-treated wastewater, • Phase 2: discharge of treated wastewater in the surface water system, • Treatment of wastewater with activated sludge • It is essential intensive oxidation occurs in conjunction with sequential pauses • Phase 3: pumping of secondary sludge back towards the settling chamber, • A sensor is not required to start the pump, pumping is completely controlled by the pre-programmed command cabinet. Oxidation : • Efficient membrane air diffusers ventilate with fine bubbles to enable a thorough mixing of the entire volume of pre-treated wastewater contained in the reactor chamber. Actibloc® SP IN side Sludge settling chamber, buffering water surges Actibloc® SP OUT side Sequential Biological Reactor with activated sludge Connection for the air compressor, to pump back sludge Air pipe connected to the air compressor The air compressor control initiates the charging of the reactor chamber with decanted wastewater, movement is achieved by suction Pumping of treated wastewater Pumping of surplus sludge to the settling tank Discharge of treated wastewater to the surface water system Sampling of treated wastewater to monitor good working order Air compressor connection for the discharge of treated wastewater Membrane air diffusers 3 To what needs does the Actibloc® respond? Who needs an Actibloc®? For any user living in a private or co-owned house, in a hotel or on a camping site, with a limited area of land and un-connectable to the mains sewage network, Actibloc® is the ideal solution. A sand filter bed is unnecessary, the burial area is reduced and the two main points to take into account are unequalled efficiency coupled with infrequent maintenance When to use an Actibloc®? ACTIBLOC® is a system designed to treat appropriate domestic wastewater, up to 300 PE, suitable for the pre-treatment and treatment of wastewater from: • private houses non-connectable to the mains sewage network, • hotels non-connectable to the mains sewage network, • camping sites non-connectable to the mains sewage network, • small communal estates non-connectable to the mains sewage network Never for the purposes of treating wastewater from the following: • restaurants, cafeterias, snack bars, etc. (all food-related businesses), • milk and cheese processing units, etc. (milk-derived wastewater), • bakers, cake shops, tea shops, etc. (all flour or starchy products), • delicatessens, butchers, tripe shops, etc. (all meat production and derivatives), • fish commerce or industry. What are the standards and regulations on the Actibloc®? • The Standard EN 12 566-3+A1, May 2009: small wastewater treatment plants up to 50 PE – household wastewater treatment plants ready to use and/or assembled on site. • After a transition period, these plants will be awarded a stamp. • Abidance of ejection standards are considered to be met when the plant or the activated sludge treatment plant have obtained stamp approval, as specified in the Standard EN 12 566-3+A1, May 2009 What accreditations does the Actibloc® have? stamp approval by the CSTB (Centre of Scientific and Technical Construction, Nantes) in August 2008 after 42 weeks of trials. Approval by KLARO EASY N° Z-55 3-69 et Z-55 3-105, stamp obtained in July 2006 by the PIA (Prüf Institut für Abwassertechnik, Aix-la-Chapelle). What did the stamp trials report? Neither mechanical nor electrical failure during the entire 42-week duration of the tests. All parts of the plant and activated treatment plant revealed to be easily accessible. The activated treatment plant emitted neither noise nor any disagreeable odour. How Actibloc® SBR activated sludge treatment plant works? 1st step 2nd and 3rd step in the same chamber 50% of the volume in a microstation or an activated sludge purification station 50% of the volume in a micro-station or an activated sludge purification station Aerobic biological treatment Anaerobic pre-treatment Decanting Outflow of treated water Sludge pumped back Hat of floating matter Separation of light and heavy undissolved organic matter Dissolved oxygen Deposit of undissolved organic matter before biological purification O2 O2 Bacteria Primary sludge bed O2 O2 O2 Dissolved organic matter Decomposition of dissolved matter in oxygen rich environment Secondary sludge bed Deposit of bacterial floc after biological purification Actibloc®: an SBR micro-station and activated sludge purification station, and tested with a minimum of 300 mg/l DBO5 by the CSTB, CE stamped, destined for the pre-treatment and treatment of household wastewater, reducing pollution by around 97 %. 4 To what needs does the Actibloc® respond? What obligations are there? • The concentration of pollutants in household wastewater treated by small independent treatment units pertaining to the Standard EN 12 566-3+A1, May 2009 must be under the following thresholds: BOD5 < 35 mg/l COD < 150 mg/l SS < 30 mg/l • Moreover, stamp certification tests validated the following average concentrations during a 24-hour cycle of a working activated sludge treatment plant: COD < 44 mg/l BOD < 5 mg/l NH4N : 1,1 mg/l Ninorg : 13,8 mg/l Niota : 25,9 mg/l MS : 6 mg/l • The average results showing the reduction of pollutants achieved in a unit working at 100% capacity were: COD < 92,4 % NH4N : 96,4 % BOD < 97,8 % SS < 97,0 % These data are evaluated at temperatures equal to or exceeding 12°C in the biological reactor. How does it work? Actibloc® is an activated sludge treatment plant – a Sequential Biological Reactor (SBR) – for the pre-treatment of biodegradable, household wastewater awarded with the stamp and including the patented Klaro Easy® system. Actibloc® works in two phases, in two chambers: • Settling chamber (50 % of total volume) receives floating matter and buffers water surges • Biological reactor (50 % of total volume) for the sequential batch treatment of sludge The settling chamber receiving floating matte rand sludge, has the following functions: • Decanting primary sludge and collection of secondary sludge from the reactor, • Separation and retention of sediments and solid floating matter, • Buffering daily water surges. The reactor undergoes 4 daily cycles of 6 hours each: • Oxidation of pre-treated wastewater coming from the settling chamber, Average activated sludge treatment plant (nominal phase – stamp) • Decanting sludge after oxidation, • Discharge of treated water, • Pumping surplus sludge to the settling tank Actibloc® SS (mg/l) CODtotal (mg O2/l) BOD5 (mg O2/l) Inlet conc. Reduction Outlet conc. 350,0 97 % 10,5 698,0 92,4 % 53,0 300,0 97,8 % 6,6 However, when the settling chamber level is unchanged at the start of a cycle, the cycle is paused for a 6 hour period, and for a maximum of 3 consecutive cycles, each lasting 6 hours. At the end of these 3 cycles, in cases where the settling tank level has remained unchanged, Actibloc® automatically pumps the volume of water to treat per cycle from the reactor to the settling chamber, thereby avoiding any bacterial degradation, all stamp on ® c Actiblo The tests for stamp approval revealed that the volume of sludge accumulated clearly represented less than 15% of the settling chamber. The maximum amount of sludge that can be accumulated is 50 % of the useful volume, and as a consequence, tank emptying is required every 3 years, if the Actibloc® has been validated and sized by our technical service. The CSTB is currently testing the periodicity of tank emptying and will finish by July 2010. How often does tank need emptying? What long-distance monitors are there? Actibloc® is fitted with a modem, which can be run and monitored from a distance. The user and 2 others can be notified from a distance and in real time of any work to carry out. The CSTB is currently testing the modem longdistance monitors. Subscription and smart card for the telephone line are not included in the modem purchase price. What adjustments are required? Actibloc® is optimized before leaving the factory, however manual phases can be integrated to test the whole process. Any process stopped during an electricity cut restarts from the point it stalled when the electricity is reconnected. What internal monitoring is there? Actibloc® is fitted with a memory card that retraces all operations, incidents and adjustments done. What is its energy efficiency? Average consumption of 1.14 kWh/day. 5 Actibloc® Single Skin tanks for 1 to 12 Population Equivalents Activated sludge Sequential Biological Plant (SBR) for the treatment of biodegradable household wastewater with patented Klaro Easy® system has achieved the CE mark after passing tests at the CSTB in Nantes. Threaded insulating covers Inlet of raw household wastewater Ventilation with static exhauster Cleanable calm inflow device Treated water sampler to monitor good working order Overspill when unit stops Discharge of treated water to the surface water system Sludge settlement and buffering of water surges Activated sludge Biological Sequential Reactor Minimum water level Air compressor connection point Suction of decanted water into the reactor chamber is triggered by the air compressor control. Pumping of the surplus sludge to the settling tank all stamp on ® c Actiblo ACTIBLOC® SP Air compressor connection point Membrane air diffuser Pumping of treated and decanted water Plant for 5 to 8 PE ACTIBLOC® SP Plant for 9 to 12 PE Sludge settlement and buffering of water surges Activated sludge Biological Sequential Reactor 6 Actibloc® Single Skin tanks for 1 to 12 Population Equivalents Standard indoor command cabinet, option sold separately for Actibloc® for 1 to 12 PE, obligatory and sold separately Diaphragm air compressor, powerful and quiet, Air distributer with 4 solenoid valves, Connection points for air pipes (in 4 colours), Indoor wall-mounted programmable command cabinet, • Compact and programmed regulation. The indoor cabinet cannot be installed when Actibloc® is more than 10 meters from the building it is connected to; where this is the case, an outdoor cabinet must be installed • • • • Simplified installation Thanks to the light-weight, low bulk units and the shallow burial required for Single Skin Actibloc® activated sludge treatment plants, a single mini-digger is all that is needed for installation on restricted land plots. Long-distance modem monitor of the control of Actibloc® activated sludge treatment plant, compatible with all models (telephone subscription excluded) Art SL 33 530 Synthetic outdoor command cabinet Obligatory option, sold separately: watertight, for Actibloc® up to 13 PE 32470 cmd cabinet ins Actibloc® max 4 PE 25 50x50x30 64 W Option 32471 cmd cabinet out Actibloc® max 4 PE 25 36x135x36 64 W Option 32732 cmd cabinet ins Actibloc® 5 to 8 PE 25 50x50x30 86 W Option 32733 cmd cabinet out Actibloc® 5 to 8 PE 25 36x135x36 86 W Option 32734 cmd cabinet ins Actibloc® 9 to 12 PE 30 50x50x30 130 W Option 32735 cmd cabinet out Actibloc 9 to 12 PE 35 48x175x34 130 W Option ® Modem Reference Population Volume, equivalent settling chamber Volume, reactor Volume, Weight Length tank or total Width Height Height, Inlet Height, Outlet Diameter, Inlet/Outlet Indoor cabinet Outdoor cabinet Option, modem Article PE L L L kg mm mm mm mm mm mm Article Article Article 32 726 1-4 3 500 2 500 6 000 355 4 820 1 200 1 850 1 175 1 115 110/110 32470 32471 33530 ACTIBLOC 3500-2500 5-6PE 32 727 5-6 3 500 2 500 6 000 355 4 820 1 200 1 850 1 175 1 115 110/110 32732 32733 33530 ACTIBLOC® 3500-3500 5-8PE 32 728 7-8 3 500 3 500 7 000 390 5 570 1 200 1 850 1 175 1 115 110/110 32732 32733 33530 ACTIBLOC® 10 000 SP 9-12PE 32 730 9-12 5 000 5 000 10 000 520 4 800 1 350 2 650 1 900 1 850 110/110 32734 32735 33530 ACTIBLOC® 3500-2500 4PE ® The command cabinet is obligatory, but sold separately 7 Approximate values Description Approximate values Designation Weight Air compressor Dimensions (cm) (kg) power Code Actibloc® Double Skin tanks up to 13-300 Population Equivalents Activated sludge Sequential Biological Plant (SBR) for the treatment of biodegradable household wastewater with patented Klaro Easy® system has achieved the CE mark after passing tests at the CSTB in Nantes. Concrete command cabinets Outdoor, watertight, for 13 to 50 PE Simplified installation Thanks to the low weight (50 PE = 2600kg), compact and very high resistance units, a single unloading telescopic crane is sufficient to place the Actibloc® into your pre-prepared ground. With a hydraulic digger and suitable transport, only two (2) days for two (2) people are required to install and start the Actibloc®. Code • • • • • Air Weight Dimensions compressor Modem (kg) (cm) power Description 32735 cmd cabinet out Actibloc® 9 to 18 PE 35 48x175x34 130 W Option 33810 cmd cabinet out Actibloc® 20 to 18 PE 355 81x110x64 230 W Included 33811 cmd cabinet out Actibloc 28 to 40 PE 365 81x110x64 440 W Included 33812 cmd cabinet out Actibloc 45 to 50 PE 510 132x110x64 800 W Included ® ® Diaphragm air compressor, powerful and quiet, Air distributor with 4 solenoid valves, Connection points for air pipes (in 4 colours), Outdoor programmable command cabinet, Compact and programmed regulation A Options sold separately • For the Actibloc® from 13 to 18 PE: Art. 33 735 • For the Actibloc® from 20 to 25 PE: Art. 33 810 A • For the Actibloc® from 28 to 40 PE: Art. 33 811 • For the Actibloc® from 41 to 50 PE: Art. 33812 B B Approximate values Volume, tank or total Weight Length Width Height Height, Inlet Height, Outlet Diameter, Inlet/Outlet Article Volume, reactor Article Option, integrated modem, but sold separately with telephone subscription Volume, settling chamber Outdoor concrete command cabinet, obligatory but sold separately Population equivalent Outdoor plastic command cabinet, obligatory but sold separately Reference Article PE L L L Kg cm cm cm cm cm mm ACTIBLOC® 12 000 DP 15PE 33 626 13-15 6 000 6 000 12 000 870 505 204 260 177 174 160/160 32735 option ACTIBLOC® 14 000 DP 16PE 33 627 16 6 500 7 500 14 000 1070 587 204 260 177 174 160/160 32735 option ACTIBLOC® 16 000 DP 18PE 33 629 17-18 8 000 8 000 16 000 1155 640 204 260 177 174 160/160 32735 ACTIBLOC® 18 000 DP 20PE 33 630 19-20 8 500 9 500 18 000 1265 726 204 260 177 174 160/160 33810 ACTIBLOC® 19 000 DP 25PE 33 631 21-25 9 500 9 500 19 000 1345 780 204 260 177 174 160/160 33810 included ACTIBLOC® 22 000 DP 28PE 33 632 26-28 11 000 11 000 22 000 1540 916 204 260 177 174 160/160 33811 included ACTIBLOC® 25 000 DP 32PE 33 633 29-32 11 500 13 500 25 000 1710 998 204 260 177 174 160/160 33811 included ACTIBLOC® 27 000 DP 35PE 33 634 33-35 13 500 13 500 27 000 1765 1080 204 260 177 174 160/160 33811 included ACTIBLOC 30 000 DP 40PE 33 635 36-40 14 000 16 000 30 000 1930 1162 204 260 177 174 160/160 33811 included ACTIBLOC® 35 000 DP 45PE 33 636 41-45 17 500 17 500 35 000 2235 1344 204 260 177 174 160/160 33812 included ACTIBLOC® 40 000 DP 50PE 33 637 46-50 19 000 21 000 40 000 2600 1585 204 260 177 174 160/160 33812 included ACTIBLOC® 55 000 DP 75PE 33885 75 27 500 27 500 55 000 3530 1082 460 260 177 174 160/160 33924 included ACTIBLOC® 70 000 DP 100PE 33913 100 35 000 35 000 70 000 4470 1340 460 260 177 174 160/160 33925 included ACTIBLOC® 80 000 DP 125PE 33914 125 40 000 40 000 80 000 5200 1585 460 260 177 174 160/160 33926 included ACTIBLOC® 100 000 DP 150PE 33915 150 50 000 50 000 100 000 6320 1950 460 260 173 170 200/200 33926 included ACTIBLOC® 120 000 DP 175PE 33916 175 60 000 60 000 120 000 7720 2424 460 260 173 170 200/200 33927 included ACTIBLOC® 140 000 DP 200PE 33917 200 70 000 70 000 140 000 8940 2780 460 260 173 170 200/200 33927 included ACTIBLOC® 160 000 DP 250PE 33918 250 80 000 80 000 160 000 10400 327 460 260 173 170 200/200 33928 included ACTIBLOC® 200 000 DP 300PE 33919 300 100 000 100 000 200 000 12640 4000 460 260 173 170 200/200 34121 included ACTIBLOC® 240 000 DP 350PE 33920 350 120 000 120 000 240 000 15440 2424 970 260 173 170 200/200 34122 included ACTIBLOC® 280 000 DP 400PE 33921 400 140 000 140 000 280 000 17880 2780 970 260 173 170 200/200 34122 included ACTIBLOC® 320 000 DP 450PE 33922 450 160 000 160 000 320 000 20800 3270 970 260 173 170 200/200 34122 included ACTIBLOC® 400 000 DP 500PE 339223 500 200 000 200 000 400 000 25280 4000 970 260 173 170 200/200 34123 included ® Article 33530 option included Approximate values Description 8 Actibloc® Dimensions Dimensions Single Skin SP Dimensions Double Skin DP 9 Actibloc®: treatment in 5 phases • Phase 1: supply • Household wastewater, temporarily stored and pre-treated in the • Phase 4: discharge of treated water The treated water, biologically cleaned and with no activated sludge, is discharged from the reactor by a compressed air pumping system. A special device for the pumping of treated water is used to ensure a minimum water level in the reactor, without resorting to a floating sensor or other technical solutions settling chamber, is moved to the reactor chamber under the action of a compressed air system. As a result of this specially designed compressed air system, a minimum water level in the settling chamber is ensured, without resorting to a floating sensor or other technical solutions • The reactor can only receive pre-treated wastewater that does not contain solid bodies, sediments or floating matter Settling chamber Settling chamber Reactor Reactor • Phase 5: pumping secondary sludge • Phase 2: oxidation Excess secondary sludge is returned to the settling chamber by a pump system. Surplus sludge accumulated on the bottom of the reactor is sucked up. Once this process is finished, the cycle starts again at phase 1. The pre-treated wastewater undergoes oxidation by action of a membrane tubular air diffuser. Microorganisms are supplied with oxygen, indispensable for the biochemical degradation of pollutants contained in the pre-treated wastewater. Injected air initiates the complete mixing of water contained in the reactor. The oxidation system is controlled by an outdoor control regulator, which ensures the supply of ambient air. Air is brought in by means of an air compressor, enabling intermittent oxidation cycling. Reactor Settling chamber Settling chamber Reactor • As a general rule, there are 4 such operational cycles per day. • Individual adaptation of operational time and number of cycles to • Phase 3: sedimentation At the end of phase 2, the reactor goes into standby and the activated sludge can deposit by sedimentation on the bottom of chamber. A zone of clear treated water forms in the upper part of the reactor chamber at the same time as the secondary sludge bed forms on the bottom. • • • • Settling chamber Reactor • increase the treatment yield is possible by contacting the manufacturer. Only a qualified, authorised specialist ought to make such modifications. It is equally possible to manually set the unit to "pause” mode. During the pause period, only the oxidation system at the heart of the SBR reactor remains intermittently operational. Sewage treatment plants operate by means of a microprocessor control system. These microprocessors regulate the transport of air with solenoid valves. The regulator, air compressor and the solenoid valves are found in the control box. Any fault that occurs is signalled by the visual and acoustic alarm A regular manual servicing of sludge, floating matter and good working order of the system is possible The reactor is fitted with a sampling compartment in order to monitor the quality of the discharged treated water 10 Actibloc® : start-up, performance and maintenance Installation The Actibloc® is designed to pre-treat and treat non-industrial, household wastewater that is unable to be discharged into the mains sewage network. For hotels, and restaurants, settling tanks and grease extractors are obligatory. It is impossible to install Actibloc® in milk and cheese processing units, bakers, fish mongers... Start up By appointment a SOTRALENTZ-HABITAT technician will come and start up each ACTIBLOC® plant. Modem (option sold separately) • • • • • Communication by cable or by GSM modem Reading diagnostic protocol Long-distance communication by ZAPF-GSM modem SMS alert for every fault Long-distance control of all installations from your desk. Long-distance control • Microprocessor • Program works automatically and in real time • Platforms for the operator and for maintenance (under code • • • • • • • protection) Group control (for energy consumption) Important parameters work independently of the grid Ample log book to record hours of work and fault reports Serial port for reading dates or external transmissions Grid disconnection alarm (with 9V battery) With temperature probe With pressure probe for the automatic detection of reduced load Automatic detection of reduced load • The pressure probe in the cabinet determines the level in the sludge Inspections • Measure sludge height in the chamber. If sludge height reaches 70 % of the volume of the settling chamber, organise the removal of sludge contained uniquely in the installation: settling chamber and reactor; • Measure O2 concentration in the sampling compartment urs (> 2 mg/l); • Check the volume of sludge in the SBR reactor (< 400 ml/l); • Take a discharge sample and analyse the COD in the laboratory (if the responsible authority demands this). We recommend two (2) inspections per year undertaken by a SOTRALENTZ-HABITAT technician or by a business authorised by SOTRALENTZ-HABITAT Power to the installation must never be switched off as there wouldn’t be any oxygen for the bacteria. The following non-biological products are not recommended to be put through the plant: • Rainwater from roofs or courtyards. • Other sources of water (e.g. drainage) • Farm animal waste, both solid and liquid, • Wastewater originating from businesses or agriculture, even if it is indistinguishable from household wastewater • Chemicals, drugs, mineral oils and solvents, • Cooling water, • Solid matter in the from of food left-overs, plastics, health and beauty products, coffee filters, bottle corks and other household products • Milk and dairy products, • Water discharged from swimming pools, • Blood in large quantities. When confronted with large quantities of grease, it is recommended to pre-treat the household wastewater with a Grease Extractor. Emptying chamber with an air pipe to the supply lever. • If the inflow is attenuated, a pause cycle is automatically initiated. => Resulting in considerable savings in energy. • Check the sludge levels in the settling chamber, • If sludge level reaches 50 % of the settling tank volume, the chamber Compressed air in the SBR • However, the Actibloc® settling chamber has a safety zone enabling • Accumulative process resistant to hydraulic shocks • Oxidation is carried out by the air compressor and oxidation • • • • • • membrane Minimal energy costs No electrical part in contact with water No float switch or floating sensor Extremely safe to use Easy maintenance Microprocessors are programmable individually Lid of settling chamber, view from above 11 must be emptied. maximum storage equivalent to 70 % of its volume. • If the water level is insufficient, emptying the settling chamber becomes indispensable, • The exclusive emptying of the settling chamber must be carried out by a qualified business. Maintenance • Check the good working order of the oxidation process and levers with the control and inside the tank • Check the air filters in the cabinet, • Maintenance of the air compressor Lid of reactor, view from above Actibloc A 94 - I ® ® all stamp on ® Actibloc MARQUAGE sur les fosses préfabriquées, fosses septiques et stations Actibloc® up to 300 PE for small communities ACTIBLOC® activated sludge plants Actibloc® up to 12 PE for individual houses DISTRIBUTOR SotraLentz-Habitat • F-67 320 Drulingen • Tél. +33 (0) 3 88 01 68 00 • Fax +33 (0) 3 88 01 60 60 Email : habitat@sotralentz.com • Site : www.sotralentz.com 34 300 — 03/2010 — Under the reserve of technical modifications. Illustrations 3D and diagrams : Christophe Jaeger - Sotralentz • Editing : Christian Staebler, F-31800 Lalouret, +33 (0) 562009015 • Printing Scheuer, F-67320 Drulingen, +33 (0) 388012121. Translation : Collette Ridley, Atelier des Cultures +33 (0) 5 61 88 27 89 Biological, from 1 to 300 PE with sequential batch activated sludge treatment, tested with a minimum of 300 mg/l DBO5 by the CSTB, CE stamped, destined for the pre-treatment and treatment of household wastewater, reducing pollution by approximately 97 %.