Download Mitsubishi MUH24WN Service manual
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OB310--1.qxp 04.1.13 9:47 AM Page 1 Revision: ● PARTS LIST have been partially modified. ● Please void OB310. SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS No. OB310 REVISED EDITION-A SERVICE MANUAL Wireless type Models MSH24WN (W) · MUH24WN CONTENTS 1. FEATURES ·························································3 2. PART NAMES AND FUNCTIONS······················4 3. SPECIFICATION·················································6 4. DATA···································································8 5. OUTLINES AND DIMENSIONS ·······················13 6. WIRING DIAGRAM ··········································15 7. REFRIGERANT SYSTEM DIAGRAM ··············16 8. MICROPROCESSOR CONTROL ····················17 9. SERVICE FUNCTIONS ····································29 10. TROUBLESHOOTING······································31 11. DISASSEMBLY INSTRUCTIONS·····················44 12. PARTS LIST······················································48 13. OPTIONAL PARTS ······················BACK COVER INDOOR UNIT Indication of model name MSH24WN Remote controller OUTDOOR UNIT Indication of model name MUH24WN The Slim Line. From Mitsubishi Electric. TM C L IST ED US OB310--1.qxp 04.1.13 9:47 AM Page 2 Revision: • Parts No. has been changed due to the color change of outdoor unit parts. WHITE➔NEW WHITE (Brighter) • Capillary tubes have been added to parts list. Model Page MUH24WN 51 MUH24WN 51 Part name CAPILLARY TUBE (TAPER PIPE) [0.17X[0.12X11-13/16 CAPILLARY TUBE (TAPER PIPE) [0.17X[0.12X1-31/32 Part number E02 785 936 E02 529 936 OB310--1.qxp 04.1.13 9:47 AM 1 Page 3 FEATURES MSH24WN MUH24WN LCD wireless remote controller Model Cooling capacity Heating capacity SEER 4/5 5) HSPF(4 MSH24WN 22,000 Btu/h 23,600 Btu/h 10.0 6.8/5.9 “I FEEL CONTROL” IN OUR LCD WIRELESS REMOTE CONTROLLER WITH ON/OFF PROGRAM TIMER Mitsubishi Electric’s new wireless remote controller incorporates a number of advanced features that provide even greater control and ease-to-use. It has a liquid crystal display which indicates such information as mode, fan speed and temperature selected as well as the programmed ON/OFF timer. It is also equipped with “I Feel Control”, a unique Mitsubishi Electric feature that allows the user to adjust the temperature to exactly the level he or she wants simply by tapping the button that describes present conditions : “Too Cool” or “Too Warm”. The optimum temperature set this way is then memorized for immediate recall whenever the air conditioner is used again. Select desired air flow direction. REMOTE-CONTROL OPERATION MODE Using the remote controller, you can select from five airflow settings to match room layout and the location of people. Also, you can set the vane to swing automatically. SWING SWING AUTO-RESTART FUNCTION The auto-restart function restarts the equipment when power is restored following an outage automatically. Operation resumes in the mode in which the equipment was running immediately before the outage. HIGH PERFORMANCE ROTARY COMPRESSOR The advanced design of Mitsubishi Electric’s powerful and energy efficient rotary compressor results in lower operating costs and longer service life. 3 OB310--1.qxp 2 04.1.13 9:47 AM Page 4 PART NAMES AND FUNCTIONS INDOOR UNIT MSH24WN Grille Air inlet Deodorizing filter (option) (Gray sponge type) Air cleaning filter (option) (White bellows type) Remote control receiving section Front panel Horizontal vane Air filter Remote controller Vertical vane Operation section Display section (When the grille is opened) Operation indicator lamp Operation Indicator Emergency operation switch Receiving section ACCESSORIES MSH24WN 1 2 3 4 5 6 7 Installation plate Installation plate fixing screw 4 x 25 mm(0.16 x 0.98 in.) Remote controller holder Fixing screw for 3 3.5 x 16 mm(0.14 x 0.63 in.) (Black) Battery (AAA) for remote controller Wireless remote controller Felt tape (Used for left or left-rear piping) 1 7 1 2 2 1 1 OUTDOOR UNIT MUH24WN 4 OB310--1.qxp 04.1.13 9:47 AM Page 5 REMOTE CONTROLLER MSH24WN Signal transmitting section Operation display section PM OPERATE /STOP (ON /OFF)button AM TOO ON/OFF WARM TOO COOL TEMPERATURE buttons Open the front lid. CLOCK PM AM TOO ON/OFF WARM VANE button (Horizontal vane button) TOO COOL FAN STOP VANE START I FEEL COOL FAN SPEED CONTROL button OFF-TIMER button HEAT DRY ON-TIMER button MODE WIDE VANE HR. OPERATION SELECT button LONG MIN. HR. button MIN. button (TIME SET button) RESET CLOCK CLOCK SET button WIDE VANE button (Vertical vane button) LONG button RESET button 5 OB310--1.qxp 3 04.1.13 9:47 AM Page 6 SPECIFICATION Model Item MSH24WN 22,000 23,600 13,500 2,220 2,230 1,730 9.9 (10.0) 6.8 (5.9) 3.10 MSH24WN White 115V 60Hz 1[ 15 1.1 0.82 – 431-491-565 402(346)-484(417)-565(487) 7.3 39-43-47 5/8 43-5/16 8-15/16 12-13/16 40 MUH24WN Munsell 5Y 7/1 208/230V 60Hz 1[ 3 wires 25 22 0.87 PH33NPBT C-R 0.84 C-S 2.09 16 58 Linear expansion valve 55 Reverse cycle 34-1/4 11-5/8 33-1/2 154 Wireless type 12V DC Not supplied (optional parts) 3/8 (0.0285) 5/8 (0.0315) Flared Flared Max. 25 Max. 50 4 Ib. 0 oz. 27.9 (MS32N1) ❈1 Cooling Btu/h Heating 47 ❈1 Capacity Btu/h Heating 17 ❈2 Btu/h Cooling ❈1 W Power Heating 47 ❈1 W consumption Heating 17 ❈2 Cooling EER ❈1 [SEER] ❈3 Heating HSPF IV(V) Heating ❈1 COP INDOOR UNIT MODEL External finish Power supply A Max. fuse size (time delay)/ Disconnect switch Min. circuit ampacity A F.L.A Fan motor A(kW) Auxiliary heater HEAT Dry CFM Airflow Low—Med.—High COOL Dry(Wet) CFM pt./h Moisture removal Sound level Low-Med.-High dB(A) Cond. drain connection O.D. in. in. W Dimensions in. D in. H Weight Ib. OUTDOOR UNIT MODEL External finish Power supply Max. fuse size (time delay) A Min. circuit ampacity A Fan motor F.L.A Model Winding resistance (at 68˚F) Ω Compressor R.L.A L.R.A Refrigerant control dB(A) Sound level Defrost method in. W Dimensions in. D in. H Weight Ib. REMOTE CONTROLLER Control voltage (by built-in transformer) REFRIGERANT PIPING Pipe size Liquid in. (Min. wall thickness) Gas in. Indoor Connection method Outdoor Height difference ft. Between the indoor Piping length ft. & outdoor units Refrigerant charge (R22) lb. Refrigerating oil (Model) oz. NOTE : Test conditions are based on ARI 210/240. ❈1 : Rating conditions (cooling) — Indoor : 80˚FDB, (heating) — Indoor : 70˚FDB, ❈2 : (heating) — Indoor : 70˚FDB, ❈3 : (cooling) — Indoor : 80˚FDB, 67˚FWB, 60˚FWB, 60˚FWB, 67˚FWB, Operating Range Cooling Heating Maximum Minimum Maximum Minimum Outdoor Outdoor Outdoor Outdoor : : : : 95˚FDB, 47˚FDB, 17˚FDB, 82˚FDB, (75˚FWB) 43˚FWB 15˚FWB 65˚FWB Indoor intake air temperature Outdoor intake air temperature 95˚FDB, 71˚FWB 115˚FDB 67˚FDB, 57˚FWB 67˚FDB 80˚FDB, 67˚FWB 75˚FDB, 65˚FWB 70˚FDB, 60˚FWB 17˚FDB, 15˚FWB 6 OB310--1.qxp 04.1.13 9:47 AM Page 7 MAX. REFRIGERANT PIPING LENGTH Piping size : in. Model MSH24WN MUH24WN Additional piping Max. length : ft. A 50 Gas Length of connecting pipe : in. Liquid Minimum Outside Minimum Outside Wall diameter Wall diameter thickness thickness [ 5/8 0.0315 [ 3/8 0.0285 Indoor unit Outdoor unit Gas : 16-15/16 Liquid : 19-11/16 Gas : 0 Liquid : 0 MAX. HEIGHT DIFFERENCE Indoor unit w Height difference should be within 25ft. regardless of which unit, indoor or outdoor position is high. Refrigerant Piping Max.length A w Max. Height difference 25ft. Outdoor unit 7 OB310--1.qxp 04.1.13 9:47 AM Page 8 DATA 4 MSH24WN MUH24WN 4-1. PERFORMANCE DATA 1) COOLING CAPACITY (208V/ 230V) Indoor air Model IWB (˚F) MSH24WN Outdoor intake air DB temperature(˚F) 85 75 95 105 115 TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC TC SHC TPC 71 27.0 13.4 1.98 25.2 12.5 2.16 23.7 11.7 2.33 22.0 10.9 2.45 20.2 10.1 2.55 67 25.5 16.1 1.86 23.8 15.0 2.05 22.0 13.9 2.22 20.5 12.9 2.35 18.8 11.9 2.46 63 24.0 18.3 1.78 22.2 17.0 1.96 20.7 15.8 2.12 18.8 14.4 2.26 17.2 13.1 2.35 NOTE 1. IWB : Intake air wet-bulb temperature TC : Total Capacity (x103 Btu/h), SHC : Sensible Heat Capacity (x103 Btu/h) TPC : Total Power Consumption (kW) 2. SHC is based on 80˚F of indoor intake air DB temperature. 2) COOLING CAPACITY CORRECTIONS Refrigerant piping length (one way) Model MSH24WN 25ft. (std.) 40ft. 50ft. 1.0 0.954 0.923 3) HEATING CAPACITY (208V/ 230V) Indoor air Model MSH24WN IDB (˚F) Outdoor intake air WB temperature(˚F) 15 25 35 43 45 55 TC TPC TC TPC TC TPC TC TPC TC TPC TC TPC 75 13.7 1.66 17.1 1.95 20.4 2.17 23.0 2.29 23.7 2.32 26.9 2.41 70 14.5 1.61 17.7 1.91 20.9 2.12 23.6 2.23 24.3 2.27 27.5 2.36 65 14.9 1.54 18.5 1.84 21.6 2.06 24.3 2.17 25.0 2.21 28.1 2.32 NOTE: 1. IDB : Intake air dry-bulb temperature TC : Total Capacity (x103 Btu/h) TPC : Total Power Consumption (kW) 2. Above data is for heating operation without any frost. 8 OB310--1.qxp 04.1.13 9:47 AM Page 9 4-2. PERFORMANCE CURVE MSH24WN MUH24WN Cooling SHF at rating condition = 0.63 Airflow = 487CFM Bypass Factor = 0.19 30 Ind oor Total power consumption (kW) Total capacity ( ✕10 Btu/h) 28 inta ke 26 air WB 24 208V/230V per atu re ( °F) tem 22 20 71 67 63 18 16 208V/230V 2.6 2.4 °F) e( 2.2 2.0 ur rat pe em 1.8 1.6 71 67 63 ke ta r in air t WB oo Ind 65 70 75 80 85 90 95 100 105 110 115 Outdoor intake air DB temperature (°F) Total power consumption (kW) Total capacity ( ✕10 Btu/h) Heating Airflow = 565CFM 30 28 26 24 22 20 18 16 14 12 10 65 70 75 208V/230V re atu r pe r oo Ind ke inta air em Bt ) (°F D 2.6 ture era emp 2.4 ake r int 2.2 Bt air D Indo 75 70 65 208V/230V o 2.0 (°F) 1.8 1.6 15 20 25 30 35 40 45 50 55 60 Outdoor intake air WB temperature (°F) 9 OB310--1.qxp 04.1.13 9:47 AM Page 10 Data is based on the condition of indoor humidity 50%. Air flow should be set to High speed. 4-3. Condensing pressure MSH24WN (Cooling) (PSIG) 300 86 80 75 70 280 260 ) ure Condensing pressure (PSIG) 100 (°F t era 90 p 240 DB tem Ind 220 rature (°F) Suction pressure r oo 200 180 86 80 75 70 70 60 50 160 140 68 70 75 80 85 90 95 Outdoor ambient temperature 100 40 68 70 104(°F) 75 80 85 90 95 Outdoor ambient temperature 100 104(°F) Data is based on the condition of outdoor humidity 75%. Air flow should be set to High speed. Data is for heating operation without any frost. MSH24WN (Heating) (PSIG) 340 (PSIG) 90 75 70 65 75 320 300 280 e( tur ) °F 70 80 65 70 ra pe 260 B rD Suction pressure Condensing pressure Indoor DB tempe 80 tem oo Ind 240 220 °F) e( ur rat 60 pe em r oo Ind 50 t DB 40 200 30 180 20 160 140 10 5 10 15 20 25 30 35 40 45 50 55 Outdoor ambient temperature 60 65 70(°F) 10 5 10 15 20 25 30 35 40 45 50 55 Outdoor ambient temperature 60 65 70(°F) OB310--1.qxp 04.1.13 9:47 AM Page 11 4-4. STANDARD OPERATION DATA Model MSH24WN Unit Cooling Heating Btu / h 22,000 23,600 SHF — 0.63 – Input kW 2.22 2.23 Item Capacity Total Indoor unit MSH24WN Power supply 115V 60Hz 1[ kW 0.071 Fan motor current A 0.62 Aux. heater current A – Input Electrical circuit Outdoor unit MUH24WN Power supply 208/230V 60Hz 1[ kW 2.149 2.159 Comp. current A 9.60 / 8.52 9.65 / 8.56 Fan motor current A Input Refrigerant circuit 0.67/0.71 250 Condensing pressure PSIG 257 Suction pressure PSIG 73 56 Discharge temperature ˚F 180 185 Condensing temperature ˚F 116 115 Suction temperature ˚F 52 35 Comp. shell bottom temp ˚F 163 167 Ref. pipe length ft. Refrigerant charge (R22) 25 — 4 lb. 0 oz. DB ˚F 80 70 WB ˚F 67 60 DB ˚F 53 109 WB ˚F 51 – Fan speed (High) rpm 1,280 1,280 Airflow (High) CFM 487(Wet) 565(Dry) DB ˚F 95 47 WB ˚F – 43 Intake air temperature Indoor unit Discharge air temperature Intake air temperature Outdoor unit Fan speed rpm 750/820 Airflow CFM 1,589/1,765 POWER SUPPLY MSH24WN •Both wirings can be applied. 115V 60Hz 1[, 2 wires INDOOR UNIT SIGNAL WIRE 2 wires 12V DC ✻ Control voltage INDOOR UNIT Disconnect switch 115V 60Hz 1[, 2wires SIGNAL WIRE 2 wires 12V DC 115V 208/230V 60Hz 1[, 2 wires OUTDOOR UNIT 208/230V 60Hz 1[, 3 wires OUTDOOR UNIT 11 Power supply voltage to serial signal circuit is 12V DC. Voltage between 1 - and 3 + on in-out terminal block will be 12V DC peak voltage. OB310--1.qxp 04.1.13 9:47 AM Page 12 4-5. OPERATING RANGE (1) POWER SUPPLY Model Rating Guaranteed Voltage Indoor unit MSH24WN 115V 60Hz 1[ Outdoor unit MUH24WN 208/230V 60Hz 1[ Min. 103V 115V Max. 127V Min. 198V 208V 230V Max. 253V (2) OPERATION Intake air temperature Function DB (˚F) WB (˚F) DB (˚F) WB (˚F) Standard temperature 80 67 95 — Maximum temperature 95 71 115 — Minimum temperature 67 57 67 — Condition Cooling — 78% Maximum humidity Heating Outdoor Indoor Standard temperature 70 60 47 43 Maximum temperature 80 67 75 65 Minimum temperature 70 60 17 15 4-6. OUTLET AIR SPEED AND COVERAGE RANGE Air flow Air speed Coverage (CFM) (ft./sec.) range (ft.) Dry 565 HEAT 20.1 34.2 Dry MSH24WN 565 20.1 34.2 COOL Wet 487 17.2 29.4 ● The air coverage range is the figure up to the position where the air speed is 1 ft./sec., when air is blown out horizontally from the unit properly at the High speed position. The coverage range should be used only as a general guideline since it varies according to the size of the room and furniture arranged inside the room. Model Mode Function 4-7. ADDITIONAL REFRIGERANT CHARGE (R22(oz.)) Model MSH24WN MUH24WN Outdoor unit precharged (up to 25ft.) 25ft. 30ft. 35ft. 40ft. 45ft. 50ft. 4 lb. 0 oz. 0 1.61 3.22 4.83 6.44 8.05 Refrigerant piping length (one way) CALCULATION : Xoz. = 1.61/ 5oz./ft. x (Additional Piping Length-25) ft. 12 04.1.13 9:47 AM 5 Page 13 OUTLINES AND DIMENSIONS MSH24WN Unit: inch INDOOR UNIT 3-7/8 6-13/16 16-5/16 3-7/8 1/8 1-7/8 10-1/16 42-1/16 16-5/16 6-13/16 Wall hole [ 2-15/16 8-7/8 3/16 43-5/16 12-13/16 Installation plate { Air in 2-3/16 31-1/8 9-15/16 Air out 3/4 6-3/8 2-5/16 Wireless remote controller 13 8-15/16 Liquid line [ Gas line [ Insulation [ [ 3/8 19-11/16 3/4 16-15/16 1-15/16 O.D 1-1/4 I.D Drain hose [ 5/8 (Connected part O.D) Insulation [ 1-1/8 5/16 Indoor unit 12-3/8 Installation plate 1-7/8 OB310--1.qxp 04.1.13 9:47 AM Page 14 MUH24WN OUTDOOR UNIT Unit: inch Outdoor Unit-Necessary surrounding clearance 7-7/8 1-9/16 1-1/16 13 14-1/4 Air intake Air intake Front opening 9/16 Air outlet Note:Allow adequate 13/32 upper clearance 13/32 Terminal block for power line 34-1/4 13/32 Terminal block for indoor and outdoor unit connection 11-7/8 19-11/16 5-29/32 7-9/32 19-11/16 11/16 7-9/32 19-11/16 OB310--1.qxp Service space Outlet guide installation hole Handle for moving Service panel Handle for moving 4-1/8 1-5/16 2-1/16 Refrigerant-pipe flared connection [3/8 Knock out hole for front piping (refrigerant,drainage and wiring) 2-3/8 2-1/2o7/8 Oval holes (standard bolt M10) Refrigerant-pipe flared connection [5/8 1-3/4 21-3/4 17-23/32 33-1/2 20-5/8 1-5/8 1-3/4 1-9/16 17-17/32 18-7/18 20-5/8 7-1/18 17-3/8 A 2-3/8 4-3/4 Knock out holes for power line 2-[1-1/16 Knock out hole for right piping (refrigerant,drainage and wiring) Drain hole [1-5/16 Bottom piping hole 2-U-shaped notched holes Drain hole [1-5/16 9/32 A Handle for moving 11-5/8 15/16 Side air intake Conduit hole Rear fresh air intake R1 Outdoor Unit-Necessary surrounding clearance (Concentrated installation) The upper side must be open. 3/ 3-1/8 16 /4 11/16 13/32 7-7/8 4 R1 1/2 For 10 units or less 39-3/8 14 1 max. Rear piping hole 3-3/4 R1 3/1 6 15/16 1-5/16 5-7/16 NOTE: Do not wire12V DC and 115V AC in same conduit hole. Standard bolt length 2-9/16 Front right piping holesdetail figures OB310--1.qxp 04.1.13 9:47 AM 6 Page 15 WIRING DIAGRAM MSH24WN INDOOR UNIT ( MODEL WIRING DIAGRAM 4 3 2 1 CN201 TB 3+ ORN TO OUTDOOR UNIT CONNECTING WIRES 12V DC FROM OUTDOOR UNIT CONNECTING WIRES POWER SUPPLY 115V 1 phase 60Hz TO OUTDOOR UNIT CONNECTING WIRE w 1- VLT N BLK L1 ) HIC1 1 2 3 4 NR11 RED CN 151 CN 102 15 CN 101 NAME 3 SR141 CN211 CN RT11 ELECTRONIC CONTROL P.C. BOARD 111 3 3 DISPLAY P.C.BOARD RECEIVER P.C.BOARD MF REMOTE CONTROLLER SYMBOL NAME SYMBOL MV1 VANE MOTOR(HORIZONTAL) RT12 INDOOR COIL THERMISTOR(MAIN) FUSE(3.15A) MV2 VANE MOTOR(VERTICAL) RT13 INDOOR COIL THERMISTOR(SUB) DC/DC CONVERTER NR11 VARISTOR INDOOR FAN MOTOR (INNER PROTECTOR) RT11 ROOM TEMPERATURE THERMISTOR C11 INDOOR FAN CAPACITOR F11 MF RT12 BLK GRY YLW BRN WHT RED 1 3 4 C11 F11 TAB12 w A disconnect may be required by local code. HIC1 CN 121 TRANS MV2 MV2 MV1 SYMBOL CN112 RT13 SR141 NAME SOLID STATE RELAY TERMINAL BLOCK TB SG79J618H02 NOTE:1. About the outdoor side electric wiring, refer to the outdoor unit electric wiring diagram for servicing. 2. Use copper conductors only.(For field wiring) 3. Symbols below indicate; : Terminal block, : Connector LEV FROM INDOOR UNIT CONNECTING WIRE 6 5 4 3 2 1 RED ORN C2 6 1 + CN661 X62 - CN662 CN724 X52 1 2 3 CN711 CN721 SR61 X62 COM NO X52 N L1 POWER SUPPLY 208/230V 1 phase 60Hz N NAME GRN/YLW RED NR61 C2 OUTDOOR FAN CAPACITOR SURGE ABSORBER A2 DSAR SYMBOL COMPRESSOR CAPACITOR DSAR WHT BLU BLU C1 21S4 1 3 F61 RED 1 GROUND BLK TAB52 CN730 5 7 DEICER P.C.BOARD ORN VLT BLU RED L2 SYMBOL NR61 T61 RED TB1 L1 BLK COM NO BLK TO INDOOR UNIT CONNECTING WIRES 115V 1 phase 60Hz 1 2 3 52C NAME 52C 2 C1 RED S BLU TB2 3 FROM INDOOR UNIT CONNECTING WIRES 12V DC MF RT61 RT62 RT63 BLK BLK WHT WHT ORN RED MUH24WN MODEL WIRING DIAGRAM OUTDOOR UNIT C MC R BLK A1 SYMBOL NAME VARISTOR T61 TRANSFORMER RT61 DEFROST THERMISTOR X52 COMPRESSOR AUXILIARY RELAY RT62 DISCHARGE TEMPERATURE THERMISTOR X62 R.V. COIL RELAY F61 FUSE(3.15A) RT63 AMBIENT TEMPERATURE THERMISTOR 21S4 R.V. COIL LEV EXPANSION VALVE COIL SR61 SOLID STATE RELAY 52C COMPRESSOR CONTACTOR MC COMPRESSOR(INNER PROTECTOR) TB1 TERMINAL BLOCK MF OUTDOOR FAN MOTOR(INNER PROTECTOR) TB2 TERMINAL BLOCK NOTE:1. About the indoor side electric wiring, refer to the indoor unit electric wiring diagram for servicing. 2. Use copper conductors only.(For field wiring) 3. Symbols below indicate; : Terminal block, : Connector 15 SG79J604H02 OB310--1.qxp 7 04.1.13 9:47 AM Page 16 REFRIGERANT SYSTEM DIAGRAM Unit: inch MSH24WN MUH24WN INDOOR UNIT Refrigerant pipe [5/8 (with heat insulator) 4-way valve OUTDOOR UNIT Strainer #100 Muffler Indoor heat exchanger Indoor coil thermistor RT12(main) Flared connection Indoor coil thermistor RT13(sub) Stop valve (with service port) FUSIBLE PLUG Discharge thermistor RT62 SERVICE PORT SERVICE PORT Room temperature thermistor RT11 Defrost thermistor RT61 Outdoor heat exchanger Accumulator Compressor Strainer #50 Flared connection Check Capillary tube valve O.D. 0.17✕I.D. 0.12✕11-13/16 LEV Strainer Strainer #100 #100 Stop valve Refrigerant pipe [3/8 (with heat insulator) 16 Capillary tube O.D. 0.17✕I.D. 0.12✕1-31/32 Ambient temperature thermistor RT63 R.V. coil heating ON cooling OFF Refrigerant flow in cooling Refrigerant flow in heating OB310--1.qxp 04.1.13 9:47 AM 8 Page 17 MICROPROCESSOR CONTROL MSH24WN MUH24WN WIRELESS REMOTE CONTROLLER Signal transmitting section Once the operation mode is set, the same operation mode can be repeated by simply turning the OPERATE/STOP (ON/OFF) button ON. Indoor unit receives the signal with a beep tone. When the system turns off, 3-minute time delay will operate to protect system from overload and compressor will not restart for 3 minutes. Operation display section PM OPERATE /STOP (ON /OFF)button AM TOO ON/OFF WARM TOO COOL TEMPERATURE buttons 8-1. “I FEEL CONTROL” ( ) OPERATION (1) Press OPERATE/STOP (ON/OFF) button on the remote controller. OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select “I FEEL CONTROL” mode with the OPERATION SELECT button. (3) The operation mode is determined by the room temperature at start-up of the operation. CLOCK Initial room temperature Mode 77-F or more COOL mode of "I FEEL CONTROL" 73-F to 77-F DRY mode of "I FEEL CONTROL" less than 73-F HEAT mode of "I FEEL CONTROL" PM AM ON/OFF VANE button (Horizontal vane button) TOO WARM TOO COOL FAN STOP VANE START FAN SPEED CONTROL button I FEEL COOL OFF-TIMER button HEAT DRY ON-TIMER button MODE WIDE VANE HR. OPERATION SELECT button LONG MIN. HR. button MIN. button (TIME SET button) • Once the mode is fixed, the mode does not change by room temperature afterwards. • Under the ON-TIMER ( ) operation, mode is determined according to the room temperature at the set time the operation starts. When the system is stopped on the remote controller, and restarted within 2 hours in “I FEEL CONTROL” ( ) mode, the system operates in previous mode automatically regardless of the room temperature. RESET CLOCK CLOCK SET button WIDE VANE button (Vertical vane button) LONG button RESET button • INDOOR UNIT DISPLAY SECTION Operation Indicator lamp The operation indicator at the right side of the indoor unit indicates the operation state. • The following indication applies regardless of shape of the indicator. Operation Indicator Example Previous operation COOL mode of “I FEEL CONTROL” or COOL mode lighted Restart COOL mode of “I FEEL CONTROL” not lighted Indication Operation state This shows that the air conditioner is operating to reach the target temperature. Please wait unit the target temperature is obtained. This shows that the room temperature is approaching the target temperature. Difference between target temperature and room temperature When the system is restarted after 2 hours and more, the operation mode is determined by the room temperature at start-up of the operation. Restart Example COOL or DRY or HEAT mode of “I Previous operation FEEL CONTROL” that determined by COOL mode of room temperature “I FEEL CONTROL” at start-up of the or COOL mode operation. Approx. 4-F or more Approx. 4-F or less 17 OB310--1.qxp 04.1.13 9:47 AM Page 18 (4) The initial set temperature is decided by the initial room temperature. Model COOL mode of "I FEEL CONTROL" Initial room temperature Initial set temperature 79-F or more 75-F 77-F to 79-F Initial room temperature minus 4-F ❈1 DRY mode of "I FEEL CONTROL" 73-F to 77-F Initial room temperature minus 4-F HEAT mode of "I FEEL CONTROL" less than 73-F 79-F ❈1 When the system is restarted with the remote controller, the system operates with the previous set temperature regardless of room temperature at restart. The set temperature is calculated by the previous set temperature. (5) TEMPERATURE buttons In “I FEEL CONTROL” ( ) mode, set temperature is decided by the microprocessor based on the room temperature. In addition, set temperature can be controlled by TOO WARM or TOO COOL buttons when you feel too cool or too warm. Each time the TOO WARM or TOO COOL button is pressed, the indoor unit receives the signal and emits a beep tone. • Fuzzy control When the TOO COOL or TOO WARM button is pressed, the microprocessor changes the set temperature, considering the room temperature, the frequency of pressing TOO COOL or TOO WARM button and the user’s preference to heat or cool. So this is called “Fuzzy control”, and works only in “I FEEL CONTROL” mode. In DRY mode of “I FEEL CONTROL”, the set temperature doesn’t change. TOO COOL TOO WARM … To raise the set temperature 2~4 degrees(°F) … To lower the set temperature 2~4 degrees(°F) 8-1-1. COOL mode of “I FEEL CONTROL” 1. Indoor fan speed control Indoor fan operates at the set speed by FAN SPEED CONTROL button. In AUTO the fan speed is as follows. Initial temperature difference Fan Speed Room temperature minus set temperature : 3 degrees or more·····························High Room temperature minus set temperature : Between 2 and 3 degrees··················Med. Room temperature minus set temperature : less than 2 degree·····························Low Difference between room temperature and set temperature during operation 4deg. 2deg. 3deg. 2. Coil frost prevention ① Temperature control When the indoor coil thermistor RT12 or RT13 reads 30°F or below the coil frost prevention mode starts immediately. However, the coil frost prevention doesn’t work for 5 minutes since the compressor has started. The indoor fan operates at the set speed and the compressor stops for 5 minutes. After that, if RT12 or RT13 still reads below 30°F this mode prolonged until the RT12 or RT13 still reads over 30°F. ② Time control When the three conditions as follows have been satisfied for 1 hour and 45 minutes, compressor stops for 3 minutes. a. Compressor has been continuously operating. b. Indoor fan speed is Low or Med. c. Room temperature is below 79°F. When compressor stops, the accumulated time is cancelled and when compressor restarts, time counting starts from the beginning. Time counting also stops temporarily when the indoor fan speed becomes High or the room temperature exceeds 79°F. However, when two of the above conditions (b.and c.) are satisfied again. Time accumulation is resumed. 18 OB310--1.qxp 04.1.13 9:47 AM Page 19 Operation chart Example Compressor Outdoor fan Indoor fan ON ON OFF OFF ON (continuously at set speed) 3. Discharge temperature protection The compressor is controlled by the temperature of discharge temperature thermistor RT62 for excess rise protection of compressor discharge pressure. • Compressor When the temperature of discharge temperature thermistor RT62 goes to 248°F or more, the compressor is turned OFF. After 3 minutes since the compressor has been turned OFF, if the temperature of discharge temperature thermistor RT62 becomes 212°F or less, the compressor is turned ON. 8-1-2. DRY mode of “I FEEL CONTROL” The system for dry operation uses the same refrigerant circuit as the cooling circuit. The compressor and the indoor fan are controlled by the room temperature. By such controls, indoor flow amounts will be reduced in order to lower humidity without much room temperature decrease. 1. Indoor fan speed control Indoor fan operates at the set speed by FAN SPEED CONTROL button. However, in AUTO fan operation, fan speed becomes Low. 2. The operation of the compressor and indoor/ outdoor fan Compressor operates by room temperature control and time control. Set temperature is controlled to fall 4°F from initial room temperature. Indoor fan and outdoor fan operate in the same cycle as the compressor. •When the room temperature is 73°F or over: When the thermostat is ON, the compressor repeats 8 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON. •When the room temperature is under 73°F. When the thermostat is ON, the compressor repeats 2 minutes ON and 3 minutes OFF. When the thermostat is OFF, the compressor repeats 4 minutes OFF and 1 minute ON. Operation time chart ON ON Example OFF OFF Thermostat Indoor fan OFF OFF ON Outdoor fan Compressor OFF OFF ON OFF 8 min. ON ON ON ON OFF 3 min. 4 min. 1 min. 3. Coil frost prevention • The operation is as same as coil frost prevention during COOL mode of “I FEEL CONTROL”. • Indoor fan operates at the set speed and the compressor stops for 5 minutes, because protection(Coil frost prevention) has the priority. However, when coil frost prevention works while the compressor is not operating, it’s speed becomes Low. 19 OB310--1.qxp 04.1.13 9:47 AM Page 20 8-1-3. HEAT mode of “I FEEL CONTROL” 1. Indoor fan speed control Initial temperature difference Fan speed Difference between room temperature and set temperature during operation (1) In AUTO the fan speed is as follows. Set temperature minus room temperature: 4 degrees or more················································· High Set temperature minus room temperature: Between 2 and 4 degrees ····································· Med. 4deg. 7deg. Set temperature minus room temperature: less than 2 degree················································· Low 2deg. 3deg. (2) Cold air prevention control The fan runs at set speed when the indoor coil thermistor RT12 temperature exceeds 72°F. The fan operates Low when the temperature of indoor coil thermistor RT12 is below 64°F. But the fan stops when the indoor fan operates at Very Low and the room temperature is 59°F or less. Fan speed Indoor coil thermistor Released Set speed RT12 temperature Cold Air Prevention Very Low or stop 64F- 72F- NOTE : If the temperature of RT12 reads from 64°F to 72°F at the air conditioner starting and also after defrosting, this control works. (3) Warm air control. When compressor starts in heating operation or after defrosting, the fan changes the speed due to the indoor coil thermistor RT12 temperature to blow out warm air. After releasing of cold air prevention, when the indoor coil thermistor RT12 temperature is 99°F or above, the fan speed shifts to the set speed, and when the fan speed is changed by the remote controller, the fan speed is the set speed. When the indoor coil thermistor RT12 temperature is less than 99°F, the fan speed is controlled by time as below. <Time condition> <Indoor fan speed> less than 2 minutes ························Low 2 minutes to 4 minutes···················Med. 4 minutes or more ··························High The upper limit of the fan speed is the set speed. If the thermostat turns off, this operation changes to flow soft control. (4) Flow soft control After the thermostat turns off, the indoor fan operates at Very Low. NOTE : When the thermostat turns on, the fan operates at the set speed. Due to the cold air prevention control, the fan does not start at set speed until the indoor coil thermistor RT12 reads 72°F or more. 2. High pressure protection During heating operation, the outdoor fan and the compressor are controlled by the temperature of indoor coil thermistor RT12 for excess rise protection of compressor discharge pressure. • Outdoor fan When the temperature of indoor coil thermistor RT12 goes to 131°F or more, the outdoor fan is turned OFF. When the temperature of indoor coil thermistor RT12 becomes to 126°F or less, the outdoor fan is turned ON. • Compressor When the temperature of indoor coil thermistor RT12 goes to 167°F or more, the compressor is turned OFF. 3 minutes after the compressor is turned OFF and if the temperature of indoor coil thermistor RT12 becomes 167°F or less, the compressor is turned ON. NOTE : During the high pressure protection and for 10 seconds after high pressure protection, defrosting of outdoor heat exchanger is not detected by the defrost thermistor RT61. 3. Discharge temperature protection Discharge temperature protection is as same as during COOL mode of “I FEEL CONTROL”. 20 OB310--1.qxp 04.1.13 9:47 AM Page 21 4. Defrosting Defrosting of outdoor heat exchanger is controlled by deicer P.C. board, with detection by the defrost thermistor RT61. (1) Starting conditions of defrost When all conditions of a) ~ c) are satisfied, the defrosting operation starts. a) Under the heat operation, the compressor cumulative operation time exceeds 40 minutes without the defrosting operation working. b) The defrost thermistor RT61 reads 27°F or less. c) After releasing the high pressure protection 4 minutes and 10 seconds have elapsed. (2) Releasing conditions of defrost When the condition d) or e) is satisfied, the defrosting operation stops. d) The defrost thermistor RT61 reads 56°F or more. e) The defrosting time exceeds 10 minutes. (3) Defrosting time chart Defrost thermistor RT61 56°F or more 27°F or less Outdoor 52C contactor (Compressor) ON OFF 15 sec. X62 (R.V. coil) ON SR61 Outdoor fan ON Defrost counter ON Indoor fan Indoor vane OFF 30 sec. 30 sec. 5 sec. OFF OFF ON Very Low OFF Max 10 min. NOTE1 Horizontal Set position NOTE1 • When the indoor coil thermistor RT12 reads above 64°F, indoor fan operates at Very Low for 30 seconds. • When the indoor coil thermistor RT12 reads 64°F or less, the indoor fan stops. 21 OB310--1.qxp 04.1.13 9:47 AM Page 22 5. R.V. coil control Heating · · · · · ON Cooling · · · · · OFF Dry · · · · · · · · OFF NOTE: The 4-way valve reverses for 5 seconds right before start-up of the compressor. Compressor R.V. coil Outdoor fan 8-2. COOL ( (COOL / DRY) (HEAT) 5 sec. 5 sec. ON OFF ) OPERATION ) OPERATION (1) Press OPERATE/STOP (ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select DRY mode with the OPERATION SELECT button. (3) The microprocessor reads the room temperature and determines the set temperature. Set temperature is as shown on the right chart. Thermostat (SET TEMP.)does not work. The other operations are same as DRY mode of “I FEEL CONTROL”. (4) DRY operation will not function when the room temperature is 55°F or below. 8-4. HEAT ( ON OFF ON OFF (1) Press OPERATE/STOP (ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns (2) Select COOL mode with the OPERATION SELECT button. (3) Press TEMPERATURE buttons. (TOO WARM or TOO COOL button) to select the desired temperature. The setting range is 59 ~ 89°F. ✻ Indoor fan continues to operate regardless of thermostat’s OFF-ON at set speed. ✻ Coil frost prevention is as same as COOL mode of “I FEEL CONTROL”. 8-3. DRY ( ON OFF ON OFF ON OFF on with a beep tone. -F 95 86 77 68 59 50 50 59 68 77 86 95 -F ) OPERATION (1) Press OPERATE/STOP (ON/OFF) button. OPERATION INDICATOR lamp of the indoor unit turns on with a beep tone. (2) Select HEAT mode with the OPERATION SELECT button. (3) Press TEMPERATURE buttons (TOO WARM or TOO COOL button) to select the desired temperature. The setting range is 59 ~ 89°F. (4) Indoor fan speed control, high pressure protection, defrosting, R.V. coil control are the same as HEAT mode of “I FEEL CONTROL”. 22 OB310--1.qxp 04.1.13 9:47 AM Page 23 8-5. INDOOR FAN MOTOR CONTROL (1) Rotational frequency feedback control The indoor fan motor is equipped with a rotational frequency sensor, and outputs signal to the microprocessor to feed back the rotational frequency. Comparing the current rotational frequency with the target rotational frequency (High, Med., Low), the microprocessor controls SR141 and adjusts fan motor electric current to make the current rotational frequency close to the target rotational frequency. With this control, when the fan speed is switched, the rotational frequency changes smoothly. Rotational frequency High High Med. Low time (2) Fan motor lock-up protection When the rotational frequency feedback signal has not output for 12 seconds, (or when the microprocessor cannot detect the signal for 12 seconds) the fan motor is regarded locked-up. Then the electric current to the fan motor is shut off. 3 minutes later, the electric current is applied to the fan motor again. During the fan motor lock-up, the OPERATION INDICATOR INDICATOR lamp flashes on and off to show the fan motor abnormality. (Refer to page 33.) 8-6. AUTO VANE OPERATION 1. Horizontal vane (1) Vane motor drive This model is equipped with a stepping motor for the horizontal vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approx. 12V) transmitted from indoor microprocessor. (2) The horizontal vane angle and mode changes as follows by pressing the VANE button. AUTO 1 Horizontal 2 3 Middle 4 5 Downward Swing (3) Positioning The vane is once pressed to the vane stopper below to confirm the standard position and then set to the desired angle. Confirming of standard position is performed in case of follows. (a) When the OPERATE/STOP (ON/OFF) button is pressed. (b) When the vane control is changed from AUTO to MANUAL. (c) When the SWING is finished. (d) When the test run starts. (e) When the power supply turns ON. (4) VANE AUTO ( ) mode In VANE AUTO mode, the microprocessor automatically determines the vane angle and operation to make the optimum room-temperature distribution. ① In COOL and DRY operation Vane angle is fixed to Angle 1. ➁ In HEAT operation Vane angle is fixed to Angle 4. 23 OB310--1.qxp 04.1.13 9:47 AM Page 24 (5) STOP (operation OFF) and ON-TIMER standby. When the following cases occur, the horizontal vane returns to the closed position. (a) When the OPERATE/STOP (ON/OFF) button is pressed (POWER OFF). (b) When the operation is stopped by the emergency operation. (c) When the ON-TIMER is on standby. (6) Dew prevention During COOL or DRY operation at Vane Angle 4 or 5 when the cumulative operation time of compressor exceeds 1 hour, the vane angle automatically changes to Angle 1 for dew prevention. (7) SWING MODE ( ) By selecting SWING mode with the VANE button, the horizontal vane swings vertically. The remote controller displays “ ”. (8) Cold air prevention in HEAT operation When any of the following conditions occurs in HEAT operation, the vane angle changes to Angle 1 automatically to prevent cold air blowing on users. ① Compressor is not operating. ➁ Defrosting is performed. ➂ Indoor coil thermistor RT12 reads 75°F or below. ➃ Indoor coil thermistor RT12 temperature is raising from 75°F or below, but it does not exceed 82°F. Horizontal vane Released Indoor coil thermistor RT12 temperature Set position Cold Air Prevention 75F- 82F- Angle 1 NOTE: If the temperature of RT12 reads from 75°F to 82°F at the air conditioner starting, this control works. (9) LONG MODE ( ) By pressing the LONG button fan speed becomes faster than setting fan speed on the remote controller, and the horizontal vane moves to the position for LONG mode. The remote controller displays “ when the LONG button is pressed once again or the VANE button is pressed. • In the following example, the vertical vane is set to ”. LONG mode is cancelled (front.). COOL / DRY HEAT Fan speed : Faster Solid arrow : When the LONG mode is used. Dotted arrow : When the LONG mode is not used. 2. Vertical vane (1) Vane motor drive This model is equipped with a stepping motor for the vertical vane. The rotating direction, speed, and angle of the motor are controlled by pulse signals (approx. 12V) transmitted from microprocessor. (2) The vertical vane angle and mode change as follows by pressing the WIDE VANE button. 1 2 4 3 Air flow direction Air flow blowing range 24 SWING 5 6 OB310--1.qxp 04.1.13 9:47 AM Page 25 (3) Positioning The vane is once pressed to the vane stopper to confirm the standard position and then set to the desired angle. Confirming of standard position is performed under following conditions. (a) When the OPERATE/STOP(ON/OFF) button is pressed (POWER ON/OFF). (b) When the SWING is started or finished. (c) When the power supply turns ON. (4) SWING MODE ( ) By selecting SWING mode with the WIDE VANE button, the vertical vane swings horizontally. The remote controller displays “ ”. The vane moves right and left in the width of Angle 4 repeatedly. (5) WIDE MODE ( ) By selecting WIDE mode with the WIDE VANE button, indoor fan speed becomes faster than setting fan speed on the remote controller (W). The remote controller displays “ ”. NOTE : The position of vane angle 3, angle 4 and angle 5 are different in COOL operation and HEAT operation. W Indoor fan speed becomes faster than setting fan speed on the remote controller even when or selected. is Horizontal AIR FLOW blowing range About 100COOL and DRY About 150HEAT 8-7. TIMER OPERATION 1. How to set the timer (1) Press OPERATE/STOP (ON/OFF) button to start the air conditioner. (2) Check that the current time is set correctly. NOTE : Timer operation will not work without setting the current time. Initially “AM0:00” blinks at the current time display of TIME MONITOR, so set the current time correctly with CLOCK SET button. (3) Press TIMER CONTROL button to select the operation. “ON-TIMER” button... AUTO START operation (ON timer) “OFF-TIMER” button... AUTO STOP operation (OFF timer) (4) Press HR. and MIN. button to set the timer. Time setting is 10-minute units. HR. and MIN. button will work when “ ” or “ ” mark is flashing. These marks disappear in 1 minute. After setting the ON timer, check that OPERATION INDICATOR lamp of the indoor unit lights. NOTE1 : Be sure to place the remote controller at the position where its signal can reach the air conditioner even during TIMER operation, or the set time may deviate within the range of about 10 minutes. NOTE2 : Reset the timer in the following cases, or the set time may deviate and other malfunctions may occur. • A power failure occurs. •The circuit breaker functions. 2. Cancel TIMER setting can be cancelled with the ON/OFF TIMER buttons. To cancel the ON timer, press the “ON-TIMER” button. To cancel the OFF timer, press the “OFF-TIMER” button. TIMER is cancelled and the display of set time disappears. 25 OB310--1.qxp 04.1.13 9:47 AM Page 26 PROGRAM TIMER • The OFF timer and ON timer can be used in combination. • “ ” and “ ” display shows the order of the OFF timer and ON timer operation. (Example 1) The current time is 8:00 PM. (Example 2) The current time is 11:00 AM. The unit turns off at 11:00 PM, and on at 6:00 AM. The unit turns on at 5:00 PM, and off at 9:00 PM. PM PM AM PM NOTE : TIMER setting will be cancelled by power failure or breaker functioning. 8-8. EMERGENCY-TEST OPERATION In case of test run operation or emergency operation, use the EMERGENCY OPERATION switch on the front of the indoor unit. Emergency operation is available when the remote controller is missing, has failed or the batteries of remote controller run down. The unit will start and the OPERATION INDICATOR lamp will light. The first 30 minutes of operation is the test run operation. This operation is for servicing. The indoor fan speed runs at High speed and the system is in continuous operation. (The thermostat is ON.) After 30 minutes of test run operation the system shifts to EMERGENCY COOL / HEAT MODE with a set temperature of 75°F. The fan speed shifts to Med. speed. The coil frost prevention works even in emergency operation, and defrosting too. In the test run or emergency operation, the horizontal vane operates in VANE AUTO ( ) mode. Emergency operation continues until the EMERGENCY OPERATION switch is pressed once or twice or the unit receives any signal from the remote controller. In case of latter normal operation will start. NOTE : Do not press the EMERGENCY OPERATION switch during normal operation. • The following indication applies regardless of shape of the indicator. OPERATION INDICATOR lamp EMERGENCY OPERATION switch 26 Press once <Cool> Press again <Heat> Press once again <Stop> OB310--1.qxp 04.1.13 9:47 AM Page 27 8-9. LEV control General operation Basic specification LEV (Expansion valve) is controlled by “Thermostat ON” commands given from the unit. Controlled range Minimum : 54 pulse, Maximum : 500 pulse Drive speed 30 ~ 90 pulse / second Opening set The setting is always in opening direction. (To close the LEV, it is closed to the pulse smaller than the one which is set finally. Then the LEV is opened to the final setting pulse.) Stop of indoor unit Opening in stop : 150 pulse ➔ LEV opening is set to becomes 500 pulse after 3 minutes passed. Remote controller ON LEV positioning (LEV is closed completely at once) Power ON (Breaker ON) LEV is positioned. However, afterwards, LEV is not positioned at the first remote controller ON. Approximate for 2 minutes since compressor has started. Opening is set by the initial opening. (Initial opening is set according to each operation modes and outer temperature conditions.) From approximate 2 minutes to approximate 13 minutes (for 11 minutes) since compressor has started. Opening is set by standard opening. (Standard opening is set according to each operation modes and outer temperature conditions.) After 13 minutes passed since compressor has started. LEV opening is corrected to be once every 2 minutes so that discharge temperature becomes the target discharge temperature. (When the discharge temperature is lower than target one : LEV is corrected in closed direction, when the discharge temperature is higher than target one : LEV is corrected in opening direction.) At thermostat OFF Opening in stop : 150 pulse ➔ LEV is set to the initial opening after about 3 minutes passed. At thermostat ON Same as the starting of compressor operation At remote controller OFF Opening in stop : 150 pulse ➔ LEV is set so that the opening is opened completely at the speed of 4 pulse every 5 seconds in opening after about 3 minutes passed. (1) LEV opening correction by discharge temperature The LEV opening is corrected according to the temperature difference between target discharge temperature (Tb) and actual discharge temperature (Ta). 1 The LEV correction is used properly for two kinds according to the LEV opening status at operation off. Opening immediately before having stopped last time Rank 100 pulse or less (Pulse) 100 pulse or more (Pulse) Ta (F-) Cooling / Heating Cooling / Heating more than Tb+18 5 20 Tb+9 to Tb+18 2 10 Tb+4 to Tb+9 1 2 Tb-4 to Tb+4 0 0 Tb-9 to Tb-4 -1 -2 Tb-18 to Tb-9 -2 -5 less than Tb-18 -5 -10 NOTE : Discharge temperature : Ta, Target discharge temperature : Tb 27 OB310--1.qxp 04.1.13 9:47 AM Page 28 2 When the temperature difference RT between indoor coil thermistor (main) RT12 and indoor coil thermistor (sub) RT13 in the indoor unit is 4deg. or more for a fixed time at cool or dry operation, the target discharge temperature is changed. After the temperature is changed, when temperature difference RT is 6deg. or more, the target temperature is changed again. The LEV opening is controlled based on the changed target discharge temperature and the temperature difference RT. RT Ta (F-) less than 4deg. (Pulse) 4deg. or more and less than 6deg. (Pulse) 6deg. or more (Pulse) more than Tb+18 20 60 60 Tb+9 to Tb+18 10 20 20 Tb+4 to Tb+9 2 10 10 Tb-4 to Tb+4 0 0 0 Tb-9 to Tb-4 -2 -2 -2 Tb-18 to Tb-9 -5 -5 -5 less than Tb-18 -10 -10 -10 NOTE : Discharge temperature : Ta, Target discharge temperature : Tb The target discharge temperature (Tb) is set according to the operation mode or the unit status as follows. Tb (-F) Operation mode HEAT 180 COOL (Normal) 176 COOL ( RT is less than 4deg., or COOL ( RT is 6deg. or more.) RT is 4deg. or more and less than 6deg..) 144 136 NOTE : Target discharge temperature : Tb NOTE : When the discharge temperature (Ta) is 122°F or less on the cool operation, or is 120°F or less on heat operation, LEV opening is set in 54 pulse. When this state continues for 20 minutes, the compressor is stopped and restarts in 3 minutes. When the compressor is stopped, the indoor unit indicates the abnormality of refrigerant system and stops. (OPERATION INDICATOR lamp is 10-time flashing on and off.) (2) LEV time chart LEV opening Open Close Opening Power ON completely Operation Remote ➔ controller ON Standard opening Initial opening Positioning Thermostat OFF Remote Opening ➔ Remote controller completely controller ON Operation OFF Standard opening Thermostat ON Operation Standard opening Initial opening Initial opening Opening in stop Opening in stop Positioning NOTE : Opening increases and decreases to be in the target discharge temperature during operation. 28 Time OB310--1.qxp 04.1.13 9:47 AM 9 Page 29 SERVICE FUNCTIONS MSH24WN MUH24WN 9-1. COMPULSORY DEFROSTING MODE FOR SERVICE By short circuit of the connector JPG1 and R871 on the outdoor deicer P.C. board, defrosting mode can be accomplished regardless of the defrost interval restriction. Defrost thermistor RT61 must read below 27°F. (Refer to page 42.) 9-2. CHANGE IN DEFROST SETTING <JRF> When the JRF wire of the deicer P.C. board is cut, the defrost interval time is changed. <JRG> When the JRG wire of the deicer P.C. board is cut, the defrost temperature is changed. (Refer to page 42.) Model Change point Jumper wire JRF Defrost interval time changes from 40 minutes to 15minutes. JRG Defrost start temperature does not change (27˚F). Defrost finish temperature changes from 56˚F to 59˚F. MUH24WN 9-3. TIMER SHORT MODE For service, set time can be shortened by short circuit of JPG and JPS the electronic control P.C. board. The time will be shortened as follows. (Refer to page 41.) Set time : 1 minute ➔ 1-second Set time : 3 minute ➔ 3-second (It takes 3 minutes for the compressor to start operation. However, the starting time is shortened by short circuit of JPG and JPS.) 9-4. P.C. BOARD MODIFICATION FOR INDIVIDUAL OPERATION A maximum of 4 indoor units with wireless remote controllers can be used in a room. In this case, to operate each indoor unit individually by each remote controller, P.C. boards of remote controller must be modified according to the indoor unit number. How to modify the remote controller P.C. board Remove batteries before modification. The board has a print as shown below : NOTE : For remodelling, take out the batteries and press the OPERATE/STOP(ON/OFF)button twice or 3 times at first. After finish remodelling, put back the batteries then press the RESET button. The P.C. board has the print “J1” and “J2”. Solder “J1” and “J2” according to the number of indoor unit as shown in Table 1. After modification, press the RESET button. 29 OB310--1.qxp 04.1.13 9:47 AM Page 30 Table 1 1 unit operation 2 units operation 3 units operation 4 units operation No. 1 unit No modification Same as at left Same as at left Same as at left No. 2 unit – Solder J1 Same as at left Same as at left No. 3 unit – – Solder J2 Same as at left No. 4 unit – – – Solder both J1 and J2 How to set the remote controller exclusively for particular indoor unit After you turn the breaker ON, the first remote controller that sends the signal to the indoor unit will be regarded as the remote controller for the indoor unit. The indoor unit will only accepts the signal from the remote controller that has been assigned to the indoor unit once they are set. The setting will be cancelled if the breaker has turned off, or the power supply has shut down. Please conduct the above setting once again after the power has restored. 9-5. AUTO RESTART FUNCTION When the indoor unit is controlled with the remote controller, the operation mode, the set temperature, and the fan speed are memorized by the indoor electronic control P.C. board. When the main power is turned off and then turned back on, the unit restarts automatically in the memorized set conditions approximately after 3 minutes. How to release “AUTO RESTART FUNCTION” 1 Turn off the main power for the unit. 2 Pull out the indoor electronic control P.C. board and the display P.C.board. (Refer to page 44.) 3 Solder the Jumper wire or the Resistor 220Ω to the JR07 on the indoor electronic control P.C.board. C11 CN 21 1 CN201 TAB12 SW1 RA102 CN151 CN121 CN111 CN112 (Refer to page 41.) Operation 1 If the main power (115V AC) has been cut, the operation settings remain. 2 After the power is restored, the unit restarts automatically according to the memory.(However, it takes at least 3 minutes for the compressor to start running.) IC101 IC152 JR07 NOTE: •The operation settings are memorized when 10 seconds have passed after the indoor unit was operated with the remote controller. •If the main power is turned off or a power failure occurs while AUTO START/STOP timer is active, the timer setting is cancelled. •If the unit has been off with the remote controller before power failure, the auto restart function does not work as the power button of the remote controller is off. •To prevent breaker off due to the rush of starting current, systematize other home appliances not to turn on at the same time. •When some air conditioners are connected to the same supply system, if they are operated before power failure, the starting current of all the compressors may flow simultaneously at restart. Therefore, special counter-measures are required to prevent the main voltage-drop or the rush of the starting current by adding to the system that allows the units to start one by one. (time delay) 30 OB310--2.qxp 04.1.13 9:49 AM 10 Page 31 TROUBLESHOOTING MSH24WN MUH24WN 10-1. Cautions on troubleshooting 1. Before troubleshooting, check the following: 1) Check the power supply voltage. 2) Check the indoor/outdoor connecting wire for mis-wiring. 2. Take care the following during servicing. 1) Before servicing the air conditioner, first be sure to turn off the remote controller to stop the unit, and then after confirming the horizontal vane is closed, turn off the breaker and / or disconnect the power plug. 2) Be sure to turn OFF the power supply before removing the front panel, the cabinet, the top panel, and the electronic control P.C. board. 3) When removing the electronic control P.C. board, hold the edge of the board with care NOT to apply stress on the components. 4) When connecting or disconnecting the connectors, hold the housing of the connector. DO NOT pull the lead wires. Housing point Lead wiring 3. Troubleshooting procedure 1) First, check if the OPERATION INDICATOR lamp on the indoor unit is flashing on and off to indicate an abnormality. To make sure, check how many times the abnormality indication is flashing on and off before starting service work. 2) Before servicing check that the connector and terminal are connected properly. 3) If the electronic control P.C. board is supposed to be defective, check the copper foil pattern for disconnection and the components for bursting and discoloration. 4) When troubleshooting, refer to the flow chart on page 32 and the check table on page 33. 4. How to replace batteries Weak batteries may cause the remote controller malfunction. In this case, the remote controller can be repaired only by the battery replacement. To operate the remote controller normally, replace the batteries in the following order. This remote controller has the RESET button. After refilling new batteries, press the RESET button with tip end of ball point pen or the like, and then use the remote controller. 1 Remove the front lid and insert batteries. Then reattach the front lid. 2 Press the RESET button. Insert the negative pole of the batteries first. Check if the polarity of the batteries are correct. RESET button NOTE : If the RESET button is not pressed, the remote controller may not operate correctly. 31 OB310--2.qxp 04.1.13 9:49 AM Page 32 10-2. Instruction of troubleshooting Start Indoor unit operates. Outdoor unit doesn't operate. Outdoor unit operates in only Test Run operation. Outdoor unit doesn't operate even in Test Run operation. Indoor unit operates. Outdoor unit doesn't operate normally. Outdoor unit doesn't stop even if indoor unit stops. OPERATION INDICATOR lamp on the indoor unit is flashing on and off. Indoor unit doesn't receive the signal from remote controller. Unit doesn't operate normal operation in COOL or HEAT mode. Indoor unit operates, when the EMERGENCY OPERATION switch is pressed. Refer to B "Check of remote controller and receiver P.C. board" on page 35. Indoor unit doesn't operate, when the EMERGENCY OPERATION switch is pressed. Check room temperature thermistor. Refer to "Test point diagram and voltage" on page 41. Refer to D "Check of outdoor unit" on page 37. Flash on and off at 0.5second intervals Cause: Indoor/ Outdoor unit • Mis-wiring 2-time flash Cause: Indoor unit • Trouble of room temperature/ indoor coil thermistor 3-time flash Cause: Indoor unit • Trouble of indoor fan motor 4-time flash Cause: Indoor unit • Trouble of indoor unit control system 6-time flash Cause: Outdoor unit • Trouble of thermistor in outdoor unit 7-time flash Cause: Outdoor unit • Trouble of outdoor control system 10-time flash Cause: Outdoor unit • Trouble of low discharge temperature protection Refer to G "How to check mis-wiring (When outdoor unit doesn't operate)" on page 39. Check room temperature thermistor and indoor coil thermistor. Refer to "Test point diagram and voltage" on page 41. Refer to A "Check of indoor fan motor" on page 35. Replace the indoor electronic control P.C. board. Refer to I "Check of outdoor thermistor" on page 40. Replace the deicer P.C. board. Refer to H "Check of LEV" on page 40. Refer to E "Check of outdoor unit" on page 38. Refer to F "Check of R.V. coil" on page 38. 32 1. Check indoor / outdoor connecting wire. 2. Refer to C "Check of indoor electronic control P.C. board" on page 36. OB310--2.qxp 04.1.13 9:49 AM Page 33 1. Troubleshooting check table • The following indication applies regardless of shape of the indicator. flashing · Flashing of the OPERATION INDICATOR lamp (on the left-hand side) indicates possible abnormalities. · The OPERATION INDICATOR lamp (on the left-hand side) is lighting during normal operation. Operation Indicator Before taking measures, make sure that the symptom reappears, for accurate troubleshooting. Self check table No. Abnormal point Operation indicator lamp Symptom 0.5-second ON Outdoor unit does not operate. 1 Mis-Wiring Detection method Checkpoint 3 minutes after power supply turns ON, when serial signal is not received. • Refer to G "How to check mis-wiring" on page 39. Detect Indoor coil/room temperature thermistor short or open circuit every 8 seconds during operation. • Refer to the characteristics of main indoor coil thermistor, sub indoor coil thermistor, and room temperature thermistor on page 41. When rotational frequency feedback signal is not emitting during 12-second indoor fan operation. • Refer to A "Check of indoor fan motor" on page 35. When it cannot properly read data in the nonvolatile memory of the indoor electronic control P.C. board. • Replace the indoor electronic control P.C. board. <Thermistor short> Thermistors are abnormal when they short after compressor start-up. <Thermistor open> Thermistors are abnormal when they open after compressor start-up. However, discharge temperature thermistor is abnormal when open circuit is detected more than 10 minutes after compressor start-up. • Shortage of refrigerant • Replace the deicer P.C. board. Refer to I "Check of outdoor thermistor" on page 40. When it cannot properly read data in the nonvolatile memory of the deicer P.C. board, outdoor unit stops. • Replace the deicer P.C. board. When discharge temperature has been 122-F or less on cool operation, or has been 120-F or less on heat operation for 20 minutes. • Refer to H "Check of LEV" on page 40. • Check refrigerant circuit and refrigerant amount. 0.5-second OFF Indoor coil thermistor 2-time flash Outdoor unit does not operate. 2 Room temperature thermistor 2.5-second OFF Indoor fan repeats 12 seconds ON and 3 minutes OFF. When the indoor fan breaks, the fan keeps stopping. 3-time flash 3 Indoor fan motor 2.5-second OFF 4-time flash 4 Outdoor unit does not operate. Indoor control system 2.5-second OFF 6-time flash 5 Outdoor unit does not operate. Outdoor thermistor 2.5-second OFF 7-time flash 6 Outdoor unit does not operate. Outdoor control system 2.5-second OFF 10-time flash Low discharge 7 temperature protection Outdoor unit does not operate. 2.5-second OFF NOTE : When the indoor unit has started operation and the above detection method has detected an abnormality (the first detection after the power ON), the indoor electronic control P.C. board turns OFF the indoor fan motor with the OPERATION INDICATOR lamp flashing. 33 OB310--2.qxp 04.1.13 9:49 AM Page 34 2. Trouble criterion of main parts MSH24WN MUH24WN Check method and criterion Measure the resistance with a tester. (Part temperature 50˚F ~ 86˚F) Normal 8 k" ~ 20 k" Indoor coil thermistor (RT12(main), RT13(sub)) Discharge temperature thermistor(RT62) Ambient temperature thermistor(RT63) Abnormal Open or short-circuit Measure the resistance with a tester. (Part temperature 14˚F ~ 104˚F) Abnormal Normal Open or short-circuit 5 k" ~ 60 k" Measure the resistance with a tester. Before measurement, hold the thermistor with your hands to warm it up. (Part temperature 32˚F ~ 104˚F) Normal Abnormal Open or short-circuit 120 k" ~ 800k" Measure the resistance with a tester. (Part temperature 14˚F ~ 104˚F) Normal 5 k" ~ 60 k" Abnormal Open or short-circuit Measure the resistance between the terminals with a tester. (Part temperature 14˚F ~ 104˚F) INNER PROTECTOR 320i 9-F OPEN 198i20-F CLOSE Terminal C–R C–S INNER PROTECTOR 275i 9-F OPEN 187i27-F CLOSE Outdoor fan motor(MF) INNER PROTECTOR 293i14-F OPEN 190i27-F CLOSE Horizontal vane motor(MV1) Vertical vane motor(MV2) Normal 0.74 " ~ 0.91 " 1.84 " ~ 2.26 " WHT C P AUX. MAIN Abnormal Open or short-circuit R S BLK RED Measure the resistance between the terminals with a tester. (Part temperature 50˚F ~ 86˚F) Color of lead wire WHT – BLK BLK – RED Normal 35 " ~ 39 " 65 " ~ 71 " Abnormal Open or short-circuit WHT MAIN RED AUX. BLK P 1 2 3 Measure the voltage power ON. Sensor part Indoor fan motor(MF) Motor part Compressor(MC) Color of lead wire BRN – YLW YLW – GRY Normal 4.5 ~ 5.5V (When fan revolved one time) 0V➔5V➔0V (Approx.) GRY BRN Remain 0V or 5V Measure the resistance between the terminals with a tester. (Part temperature 14˚F ~ 104˚F) Abnormal Color of lead wire Normal WHT – BLK 51 " ~ 62 " Open or short-circuit BLK – RED 50 " ~ 61 " Measure the resistance between the terminal with a tester. (Part temperature 50°F ~ 86°F) Abnormal Open or short-circuit Normal 282" ~ 306 " YLW Abnormal BLK AUX. RED ORN P MAIN WHT RED ROTOR YLW BRN ORN R.V. coil(21S4) Measure the resistance between the terminals with a tester. (Part temperature 14˚F ~ 104˚F) Normal Abnormal Open or short-circuit 2.673 k" ~ 3.268 k" LEV(Expansion valve) Measure the resistance with a tester. (Part temperature : 14˚F ~ 104˚F) Normal Color of lead wire WHT – RED RED – ORN 30.3 " ~ 37.0 " YLW – BRN BRN – BLU 1 2 3 GRN WHT6 Open or short-circuit RED1 LEV ORN4 YLW5 Abnormal BLU3 Defrost thermistor (RT61) Figure BRN2 Part name Room temperature thermistor(RT11) P :INNER PROTECTOR 34 OB310--2.qxp 04.1.13 9:49 AM Page 35 When OPERATION INDICATOR lamp flashes 3-time. Indoor fan motor doesn’t operate. Turn OFF the power supply. Check connector CN211 visually. A Check of indoor fan motor No Are lead wires connected? Yes Is soldered point of the connector correctly soldered? No Resolder it. Yes Reconnect the lead wires. Disconnect lead wires from connector CN211 on the indoor electronic control P.C. board. Measure resistance between lead wires No.3 and No.4 and then No.1 and No.4. Is resistance 0 (short circuit) or ∞ (open circuit)? Yes ( 0 or ∞ ) No (others) Repair or replace the indoor fan motor. Turn ON the power supply. Stop it if the unit operate. Insert screwdriver into air outlet to rotate indoor fan motor slowly for 1 revolution or over, and measure voltage between No.2(+) and No.3(-) on CN121. No Does voltage repeat 0V DC and 5V DC? Yes Replace the indoor electronic control P.C. board. Indoor unit operates by pressing the EMERGENCY OPERATION switch, but doesn’t operate with the remote controller. B Check of remote controller and receiver P.C. board w Check if the remote controller is exclusive for this air conditioner. Switch on the remote controller. Is LCD display on the the remote controller visible? No Replace the batteries.(Refer to page 31.) (not clear) Yes Remove the batteries, then set them back and press the RESET button. Check if the unit operates with the remote controller. Does the unit operate with the remote controller? No Turn on a radio to AM and press switch on the remote controller. Yes No OK Is noise heard from radio? Replace the remote controller. Yes Are there any fluorescent lights of inverter or rapid-start type within the range of 1m? Yes ● Reinstall the unit away from lights. ● Attach a filter on receiving part. No Measure the voltage between receiver P.C. board connector CN301 No.1(+) and No.3(-) when the remote controller button is pressed. Yes Is the voltage approx. 4V DC? No(5V or 0V DC) Replace the receiver P.C. board. 35 Replace the indoor electronic control P.C. board. OB310--2.qxp 04.1.13 9:49 AM Page 36 The unit doesn’t operate with the remote controller. Also, the OPERATION INDICATOR lamp doesn’t light up by pressing the EMERGENCY OPERATION switch. C Check of indoor electronic control P.C. board Check the both “parts side” and “pattern side” of indoor electronic control P.C. board visually. Varistor (NR11) Turn OFF the power supply. Remove indoor fan motor connector CN211 and vane motor connector CN151 from the indoor electronic control P.C. board and turn ON the power supply. Does the unit operate with the remote controller? Does the OPERATION INDICATOR lamp light up by pressing the EMERGENCY OPERATION switch? Fuse (F11) Indoor electronic control P.C. board No Yes Turn OFF the power supply. Replace the vane motor. Turn OFF the power supply. Yes Yes Is winding resistance of vane motor 0 "? No Be sure to check both resistance. Is winding resistance of fan motor 0 "? Replace the fuse. Is fuse(F11) blown? No Replace the indoor electronic control P.C. board. Be sure to check both fuse and varistor in any case. Is varistor(NR11) burnt? No Yes Yes Replace the varistor. Replace the fan motor. 36 No OB310--2.qxp 04.1.13 9:49 AM Page 37 Compressor and/ or outdoor fan motor doesn’t operate. D Check of outdoor unit Turn ON the power supply. Is there 208/230V AC to between L1 - L2 on the outdoor terminal block? No Check the outdoor power supply and connection of wiring. Yes Compressor does not operate. Is there 5V DC between No J101 + - J401 on the deicer P.C. board? w1 Is there 208/230V AC between CN730 1-3 on the deicer P.C. board? w1 Make the connection of wiring correct. Yes Yes Operate the unit in COOL or HEAT mode by pressing the EMERGENCY OPERATION switch. 3minutes after the power supply turns ON, is there 208/230V AC between A1-A2 on the compressor contactor? Yes Is there 208/230V AC between 2/T1 on the compressor contactor(52C) and L2 on the outdoor terminal block? Yes No Replace the deicer P.C. board. No No Check the compressor. Replace the deicer P.C. board. Is there 208/230V AC between 1/L1 on the compressor contactor(52C) and L2 on the outdoor terminal block? Yes No Make the connection of wiring correct. Replace the compressor contactor(52C). Outdoor fan motor does not operate. Is there 5V DC between No J101 + - J401 on the deicer P.C. board? w1 Is there 208/230V AC between CN730 1-3 on the deicer P.C. board? w1 Make the connection of wiring correct. Yes Yes Operate the unit in COOL or HEAT mode by pressing the EMERGENCY OPERATION switch. Is there 208/230V AC between CN711 2-3 on the deicer P.C. board? w1 No Replace the deicer P.C. board. No Replace the deicer P.C. board. Yes Check the outdoor fan motor. Refer to page 34. w1 Refer to page 42. 37 OB310--2.qxp 04.1.13 9:49 AM Page 38 Compressor and / or outdoor fan motor doesn’t stop. E Check of outdoor unit 1 Turn OFF the power supply. 2 After 30 seconds, turn ON the power supply again. 3 Operate the unit in COOL or HEAT mode by pressing the EMERGENCY OPERATION switch. 4 Operate the unit for 1 minute or more and stop it by pressing the EMERGENCY OPERATION switch again. After 30 seconds, does compressor stop? No Yes Is there 208/230V AC between A1-A2 on the compressor contactor? Yes Ok No Replace the deicer P.C. board. After 30 seconds, does outdoor fan motor stop? No Is there 208/230V AC between 2/T1 on the compressor contactor (52C) and L2 on the outdoor terminal block? Yes Replace the compressor contactor (52C). Replace the deicer P.C. board. Yes Ok Unit operates COOL mode even if it is set to HEAT mode. F Check of R.V. coil w First, measure the resistance of R.V. coil to confirm it is disconnected or is not short-circuit. Disconnect the TAB52 on the deicer P.C. board. Turn ON the power supply and operate the indoor unit in HEAT mode by pressing the EMERGENCY OPERATION switch. After 3 minutes, is there 208/230V AC between CN721 1-3 on the deicer P.C. board? Yes No Replace the deicer P.C. board. Replace the R.V. coil. Unit operates HEAT mode even if it is set to COOL mode. F Check of R.V. coil w First, measure the resistance of R.V. coil to confirm it is disconnected or is not short-circuit. Disconnect the TAB52 on the deicer P.C. board. Turn ON the power supply and operate the indoor unit in COOL mode by pressing the EMERGENCY OPERATION switch. After 3 minutes, is there 208/230V AC between CN721 1-3 on the deicer P.C. board? Yes No Replace the R.V. coil. Replace the deicer P.C. board. 38 No Make the connection of wiring correct. OB310--2.qxp 04.1.13 9:49 AM Page 39 When OPERATION INDICATOR lamp flashes ON and OFF in every 0.5-second. Outdoor unit doesn’t operate. G How to check mis-wiring Start Turn OFF the power supply. Turn ON the power supply. No Rectify the wiring. Is the power voltage to terminal blocks of indoor/outdoor units normal? Yes Turn ON the EMERGENCY OPERATION switch. (any mode possible) After 3 minutes that power supply has been turned on, does the compressor start operating? Yes No Correct the mis-wiring. No Is the terminal blocks 1 and 3 on the indoor unit properly connected to their counter parts on outdoor unit? Yes Turn OFF the power supply. Check by using checking mode. 1Disconnect indoor/outdoor wiring (at indoor terminal blocks 1 and 3) 2Short circuit between indoor terminal blocks 1 and 3. Turn ON the power supply. 3While pressing the OPERATION SELECT button and the TOO COOL button on the remote controller, press the RESET button on the remote controller. 4Release the RESET button on the remote controller. (After 3 seconds, LCD on the remote controller displays all signs.) Press the OPERATE/STOP(ON/OFF) button on the remote controller to send signal. Make sure the unit emits a beep tone. No Replace the indoor electronic control P.C. board. ❈ Does the OPERATION INDICATOR lamp on the indoor unit flash on? Yes Replace the deicer P.C.board. ❈ Before the unit resumes normal operation. •Release the checking mode by pressing the RESET button on the remote controller, and then send the unit signal to stop operation. •Turn OFF the power supply to indoor/outdoor units. •Get indoor terminal blocks 1 and 3 opened, and reconnect indoor/ outdoor wiring. sure to turn OFF the power supply to [ ❈ Be ] indoor/outdoor units in replacing P.C. board. 39 OK OB310--2.qxp 04.1.13 9:49 AM Page 40 When OPERATION INDICATOR lamp flashes 10-time. Heating/ Cooling doesn't operate. H Check of LEV (Expansion valve) 1 During pressing the OPERATION SELECT button and the TOO COOL button on the remote controller, press the RESET button. 2 First, release the RESET button. (After 3 seconds, confirm all displays of the remote controller.) 3 Then release the OPERATION SELECT button. 1 During pressing the OPERATION SELECT button and the TOO COOL button on the remote the controller, press the RESET button. 2 First, release the RESET button. With remote controller set toward the indoor unit, press the OPERATE/ STOP(ON/ OFF) button and confirm one beep tone. (After 3 seconds, confirm all displays of the remote controller.) 3 Then release the OPERATION SELECT button. ˚F LEV operates in full-opening direction. Do you hear LEV "click, click·······"? Do you touch LEV and feel it vibrate? CLOCK AMPM AMPM Yes Ok No Characteristics of LEV coil Is LEV coil properly fixed to the body? No LEV (CN724) Properly fix LEV coil to the body. Resistance WHT–RED RED–ORN Yes 30.3 " ~ 37.0 " YLW–BRN Does the resistance of LEV coil have the characterictics? Yes Replace the deicer P.C. board. BRN–BLU NOTE : After check of LEV, do the undermentioned operations. No 1. Turn OFF the power supply of the unit and turn ON again. Replace the LEV coil. 2. Press the RESET button on the remote controller. When OPERATION INDICATOR lamp flashes 6-time. Thermistors in the outdoor unit are abnormal. I Check of outdoor thermistor w Disconnect the connectors CN661 and/ or CN662 from the deicer P.C. board. (Check the characteristics of each thermistor.) Defrost thermistor(RT61) Measure resistance between CN 661 1 and 2. Replace the deicer P.C. board. Discharge temperature thermistor(RT62) Turn OFF the power supply. Measure resistance between CN 662 1 and 2. Does the resistancs Yes of thermistor have the characteristics on page 42? No Ambient temperature thermistor(RT63) Connect CN661 and CN662. Turn ON the power supply and press the EMERGENCY OPERATION switch. No Does the unit operate 10 minutes or more? Yes Ok W1. Replace the thermistor. W1. It is thought defective contact of the connector. Measure resistance between CN 662 3 and 4. 40 OB310--2.qxp 04.1.13 9:50 AM Page 41 TEST POINT DIAGRAM AND VOLTAGE MSH24WN Indoor electronic control P.C. board Varistor(NR11) Fan motor power supply } Power supply input 115V AC + Fuse (F11) 250V AC 3.15A } 5V DC Room temperature thermistor(RT11) Indoor coil thermistor(RT12(main)) R132 Indoor coil thermistor(RT13(sub)) Emergency operation switch Timer short mode point (JPS, JPG) (Refer to page 29.) + } Receiver P.C. board 12V DC Indoor coil thermistor(RT12(main), RT13(sub)) Room temperature thermistor (RT11) Auto restart function Solder the Jumper wire or the Resistor 220Ω to the JR07. (Refer to page 30.) 32 50 68 86 104 122 140 F 41 OB310--2.qxp 04.1.13 9:50 AM Page 42 MUH24WN Outdoor deicer P.C. board Defrost thermistor (RT61) Ambient temperature thermistor (RT63) 100 80 Discharge temperature thermistor(RT62) 70 900 60 800 50 700 Resistance(k") Resistance(k") 90 40 30 20 500 400 300 200 10 0 -4 600 100 14 32 50 68 86 104 Temperature(-F) CN661 1-2 Defrost thermistor (RT61) (Refer to page 40.) 0 32 50 68 86 104 122 140 158 176 194 212 230 248 Temperature(-F) CN662 1-2 Discharge temperature thermistor (RT62) (Refer to page 40.) CN662 3-4 Ambient temperature thermistor (RT63) (Refer to page 40.) LEV connector (CN724) Fan motor connector (CN711) coil } R.V. (CN721) Defrost interval time short pin(JPG1, R871) (Refer to page 29.) + } 12V DC Fuse 3.15A / 250V J101 + 5V DC J401 (Refer to page 37.) } CN7301-3 } 208/230V AC (Refer to page 37.) Jumper wire for change in defrost setting (JRF, JRG) (Refer to page 29.) 42 OB310--2.qxp 04.1.13 9:50 AM Page 43 RELAY OPERATION MSH24WN COMPRESSOR CONTACTOR • EACH MODE MODE COOL & COOL mode of I FEEL CONTROL DRY & DRY mode of I FEEL CONTROL HEAT & HEAT mode of I FEEL CONTROL THERMOSTAT 52C CONTACTOR ON ON INDOOR FAN SPEED AUTO or set speed OFF ON OFF OFF for 2 min. after unit starts operation. Repeat of 8 min. ON/3min. OFF operation or 2 min. ON/3 min. OFF operation AUTO or set speed AUTO or set speed links with 52C contactor. OFF Repeat of 4 min. OFF/ 1 min. ON operation ON ON AUTO or set speed OFF OFF OFF or Very Low speed NOTE : Once the compressor is OFF, “3-minute time delay circuit” works at next start-up. • COIL FROST PREVENTION MODE THERMOSTAT 52C CONTACTOR ON OFF for 5 min. After that, OFF is prolonged until indoor coil thermistor reads termination temperature. COOL & COOL mode of I FEEL CONTROL DRY & DRY mode of I FEEL CONTROL 43 INDOOR FAN SPEED AUTO or set speed AUTO or set speed OB310--2.qxp 11 04.1.13 9:50 AM Page 44 DISASSEMBLY INSTRUCTIONS <"Terminal with lock mechanism" Detaching points> In case of terminal with lock mechanism, detach the terminal as shown below. There are two types ( Refer to (1) and (2)) of the terminal with lock mechanism. The terminal with no lock mechanism can be removed by pulling it out. Check the shape of the terminal and work. (1) Slide the sleeve and check if there is a locking lever or not. (2) The terminal with this connector is a terminal with lock mechanism Sleeve Locking lever 1Slide the sleeve. 2Pull the terminal while pushing the locking lever. 1Hold the sleeve, and pull out the terminal slowly. Connector 11-1. MSH24WN INDOOR UNIT PHOTOS OPERATING PROCEDURE 1. Removing the front panel (1) Remove the screw caps of the front panel. Remove the screws. (2) Pull the panel down to your side slightly and unhook the catches at the top. Photo 1 Front panel Screws 2. Removing the electronic control P.C. board, the receiver P.C. board and the display P.C. board NOTE : In case of removing only indoor electronic control P.C. board work (2) and (3) are not necessary. (1) Remove the front panel. (Refer to 1.) (2) Remove the R.L holder from the bottom of electrical box. (3) Open the R.L holder, remove the receiver P.C. board and the display P.C. board. (4) Remove the screw of the electrical cover and the electrical cover. (5) Pull out indoor electronic control P.C. board slightly. (6) Disconnect all the connectors on the electronic control P.C. board. (7) Remove the electronic control P.C. board. Photo 2 Indoor electronic control P.C.board Screw of the electrical cover R.L Screw of holder the corner box 44 Receiver P.C. board OB310--2.qxp 04.1.13 9:50 AM Page 45 OPERATING PROCEDURE PHOTOS 3. Removing the electrical box (1) Remove the front panel. (Refer to 1.) (2) Remove the electrical cover. (Refer to 2.) (3) Disconnect the connector of the indoor coil thermistor (CN112), the fan motor connector (CN211 and CN121) and the vane motor connector (CN151) on the electronic control P.C. board. (4) Remove the screw of ground wire. (5) Remove the fan motor lead wire, indoor coil thermistor and ground wire from the electrical box. (6) Remove the lead wire of vane motor from the bottom of electrical box. (7) Remove the screw of corner box and corner box. (Photo 2) (8) Remove the screw of conduit cover and conduit cover. (9) Remove the screws fixing the conduit plate. (10) Pull out the conduit plate and the indoor/ outdoor unit connecting wire. (11) Remove the lock nut from the connector of indoor/ outdoor connecting wire. (12) Remove the screw fixing the electrical box, remove the electrical box. 4. Removing the vane motor (1) Remove the front panel. (Refer to 1.) (2) Remove the electrical cover. (Refer to 2.) (3) Remove the lead wire of vane motor. (Refer to 3.) (4) Remove the R.L. holder. (5) Pull out the drain hose from the nozzle assembly, remove the nozzle assembly. (6) Remove the screws of the vane motor, disconnect the connector. (7) Remove the vane motor. Photo 3 Fan motor connectors Indoor coil thermistor connector Vane motor connector Screws of the conduit plate Photo 4 Photo 5 Screws of the vane motor Vane motor 5. Removing the line flow fan and the indoor fan motor (1) Remove the front panel. (Refer to 1.) (2) Remove the electrical box. (Refer to 3.) (3) Pull out the drain hose from the nozzle assembly, remove the nozzle assembly. (4) Remove the water cut. (5) Slide the hole cover, remove the hole cover. (6) Remove the hexagon socket set screw from the line flow fan. (7) Remove the screws fixing the fan motor, remove the fan motor. (Be careful not to drop the fan motor because it is heavy.) Photo 8 (8) Remove the screws fixing the left side of the heat exchanger. (9) Lift the left side of the heat exchanger. (10) Remove the line flow fan. Photo 6 Screws fixing the left side of the heat exchanger Photo 7 Indoor coil thermistor Water cut Screws fixing the fan motor Hole cover 45 Screws of the ground wire Screw of the conduit cover Vane motors Screw of the electrical box Screws of the vane motor OB310--2.qxp 04.1.13 9:50 AM Page 46 11-2. MUH24WN OUTDOOR UNIT OPERATING PROCEDURE PHOTOS 1. Removing the cabinet (1) Remove the screws of the top panel and the top panel. (2) Remove the screw of the service panel. To remove the service panel, pull it down toward you and unhook the catches on the both sides. (3) Remove the screw of the cover panel. To remove the cover panel. (4) Remove the screws of the cabinet. Open the cabinet to a 45-degree angle. Then lift it and unhook the catches to remove. Photo 1 Screws of the top panel Photo 2 Cover panel Screw of the service panel Discharge pipe Suction pipe Screws of the cabinet 2. Removing the deicer P.C. board (1) Remove the top panel, the service panel and the cover panel. (2) Disconnect all the connectors and the terminals on the deicer P.C. board. (3) Remove the deicer P.C. board. Relay panel Fan motor connector Photo 3 Deicer P.C. board Compressor contactor Terminal blocks 3. Removing the propeller and the outdoor fan motor (1) Remove the cabinet. (Refer to 1.) (2) Remove the propeller nut and the propeller. NOTE:Loose the propeller in the rotating direction for removal. When attaching the propeller, align the mark on the propeller and the motor shaft cut section. Set the propeller in position by using the cut on the shaft and the mark on the propeller. (3) Remove the lead clamps and disconnect the outdoor fan motor connector. (Photo 3) (4) Remove the screws of the outdoor fan motor and the outdoor fan motor. 46 Photo 4 Screw of the side panel Propeller Propeller nut Screw of the side panel Screws Lead of the fan motor clamp Screws of the separator support plate Screws of the valve bed Screws of the motor support Screw of the separator OB310--2.qxp 04.1.13 9:50 AM Page 47 OPERATING PROCEDURE PHOTOS 4. Removing the heat exchanger and compressor (1) Remove the screws of the rear panel. Remove the screws of the valve bed and the valve bed. (The valve bed is fixed by the catches on the right and left sides. Lift it to remove.) Open the rear panel to the rear to remove. NOTE : All panels are fixed by catches, and must be removed by up and down. (2) Remove the screws of the side panel and the side panel. (Photo 4) (3) Remove the screws of the rear guard and the rear guard. (4) Remove the screws of the separator support plate and the separator support plate. (Photo 4) (5) Remove the screws of the motor support and the motor support. (Photo 4) (6) Remove the relay panel. (Photo 3) (7) Remove the fan motor lead wire from lead clamp. (Photo 4) (8) Remove the soundproof felt. (9) Remove the screws of the separator and the separator. (10) Recover gas from the refrigerant circuit. (11) Remove the heat exchanger. Detach the welded part of pipe. (12) Remove the nuts of the compressor and the compressor. Detach the welded part of the suction pipe and the discharge pipe. (Photo 2) Photo 5 Screws of the rear panel Photo 6 Screws of the rear guard Screws of the rear guard Heat exchanger Accumulator Photo 7 Stop valve Compressor Soundproof felt 47 Screw of the separator OB310--2.qxp 12 04.1.13 9:50 AM Page 48 PARTS LIST MSH24WN (W) 12-1. INDOOR UNIT STRUCTURAL PARTS 12-2. INDOOR UNIT HEAT EXCHANGER 1 2 10 3 4 8 CATCH Optional parts (See back cover.) 5 SCREW CAP 11 12 6 7 12-1. INDOOR UNIT STRUCTURAL PARTS Part number that is circled is not shown in the illustration. NO. 1 2 3 4 5 6 7 8 9 Part No. E02 E02 E02 E02 E02 E02 E02 E02 E02 527 527 527 408 527 527 527 527 530 970 234 000 142 067 010 100 975 007 Part Name Symbol in Wiring Diagram INSTALLATION PLATE BOX (W) FRONT PANEL ASSEMBLY(W) CATCH SCREW CAP (W) GRILLE (W) AIR FILTER CORNER BOX RIGHT LAMP PANEL Q'ty/unit MSH24WN (W) 1 1 1 4 3 1 2 1 1 Remarks Including No.4,5,6 4PCS/ SET 3PCS/ SET 12-2. INDOOR UNIT HEAT EXCHANGER 10 E02 527 620 INDOOR HEAT EXCHANGER 11 E02 527 666 UNION (GAS) 12 E02 527 667 UNION (LIQUID) 1 1 1 48 {5/8 {3/8 OB310--2.qxp 04.1.13 9:50 AM Page 49 MSH24WN (W) 12-4. ACCESSORY AND REMOTE CONTROLLER 12-3. INDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS 1 20 19 23 24 2 3 SLEEVE BEARING 11 18 4 12 5 6 14 ROOM TEMPERATURE THERMISTOR 13 10 7 FUSE 8 9 VARISTOR 15 16 17 12-3. INDOOR UNIT FUNCTIONAL PARTS AND ELECTRICAL PARTS Part numbers that are circled are not shown in the illustration. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No. E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 527 408 001 408 527 527 527 784 784 527 784 448 408 527 528 527 785 527 545 527 528 529 302 509 504 702 235 040 041 382 385 034 300 303 303 333 329 468 452 308 375 307 034 034 Part Name Symbol in Wiring Diagram LINE FLOW FAN BEARING MOUNT SLEEVE BEARING DRAIN HOSE NOZZLE ASSEMBLY VANE UPPER (W) VANE LOWER (W) F11 FUSE NR11 VARISTOR VANE CRANK SET MF INDOOR FAN MOTOR ASSEMBLY MV2 VANE MOTOR (VERTICAL) MV1 VANE MOTOR (HORIZONTAL) MOTOR BAND DISPLAY P.C. BOARD RECEIVER P.C. BOARD ELECTRONIC CONTROL P.C. BOARD RT11 ROOM TEMPERATURE THERMISTOR TB TERMINAL BLOCK RT12, RT13 INDOOR COIL THERMISTOR VANE MOTOR SUPPORT SET (RIGHT) VANE MOTOR SUPPORT SET (LEFT) Q'ty/unit MSH24WN (W) 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 12-4. ACCESSORY AND REMOTE CONTROLLER 23 E02 785 426 24 E02 527 083 1 1 REMOTE CONTROLLER REMOTE CONTROLLER HOLDER 49 Remarks 3.15A RC4W33 Including RUBBER MOUNT RIGHT & LEFT UP & DOWN AUTO RESTART Including No.16 OB310--2.qxp 04.1.13 9:50 AM Page 50 MUH24WN 12-5. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL PARTS 32 33 9 31 1 30 2 3 4 21 5 20 19 6 18 17 29 28 7 16 27 8 15 B 11 9 26 A 2 13 14 12 10 22 50 23 24 25 OB310--2.qxp 04.1.13 9:50 AM Page 51 MUH24WN 12-5. OUTDOOR UNIT STRUCTURAL PARTS, ELECTRICAL PARTS AND FUNCTIONAL PARTS Part numbers that are circled are not shown in the illustration. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part No. E02 E02 E02 E02 E02 E07 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E07 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 E02 813 528 529 784 214 070 813 813 819 784 527 784 527 527 529 474 001 785 444 527 528 813 813 480 481 784 784 544 128 785 813 813 814 527 784 096 785 529 297 309 630 301 501 508 290 232 009 521 506 900 662 661 310 642 641 490 961 640 493 245 006 374 374 351 340 353 383 451 522 523 249 515 382 642 936 936 Part Name TOP PANEL THERMISTOR OUTDOOR HEAT EXCHANGER OUTDOOR FAN MOTOR PROPELLER PROPELLER NUT BASE CABINET HANDLE FAN GUARD COMPRESSOR RUBBER SET COMPRESSOR STOP VALVE (LIQUID) STOP VALVE (GAS) DEFROST THERMISTOR FUSIBLE PLUG SERVICE PORT R.V. COIL 4-WAY VALVE EXPANSION VALVE EXPANSION VALVE COIL SERVICE PANEL COVER PANEL TERMINAL BLOCK TERMINAL BLOCK OUTDOOR FAN CAPACITOR COMPRESSOR CONTACTOR COMPRESSOR CAPACITOR SURGE ABSORBER DEICER P.C. BOARD REAR PANEL REAR GUARD SIDE PANEL MOTOR SUPPORT FUSE CHECK VALVE CAPILLARY TUBE (TAPER PIPE) CAPILLARY TUBE (TAPER PIPE) Symbol in Wiring Diagram RT62, RT63 MF MC RT61 21S4 LEV TB1 TB2 C2 52C C1 DSAR F61 51 Q'ty/unit MUH24WN 1 1 1 1 1 1 1 1 3 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Remarks NEW WHITE(Brighter) DISCHARGE, AMBIENT RA6N66- NEW WHITE(Brighter) NEW WHITE(Brighter) NEW WHITE(Brighter) NEW WHITE(Brighter) 4RUBBERS/SET PH33NPBT {3/8 {5/8 NEW WHITE(Brighter) NEW WHITE(Brighter) 4P FIGURE A 4P FIGURE B 5.0+/440V AC 35+/370V AC NEW WHITE(Brighter) NEW WHITE(Brighter) NEW WHITE(Brighter) 250V/3.15A {0.17✕{0.12✕11-13/16 {0.17✕{0.12✕1-31/32 OB310--2.qxp 13 04.1.13 9:50 AM Page 52 OPTIONAL PARTS 13-1. REFRIGERANT PIPES The air conditioner has flared connections its on indoor and outdoor sides. Please use the optional extension pipe as follows. Model Part No. MSH24WN MUH24WN Pipe length MAC-860PI MAC-861PI MAC-862PI MAC-863PI MAC-864PI 13-2. AIR CLEANING FILTER 10ft. 16ft. 23ft. 33ft. 49ft. , Pipe size A-Gas(in.) B-Liquid(in.) Crosssection Outside Wall Outside Wall diameter thickness diameter thickness 5/8 0.0315 3/8 0.0285 Additional refrigerant Insulation charge (in.) R22(oz.) C 1-7/32 D 1-1/16 0 4.29 12.86 ● AIR CLEANING FILTER removes fine dust of 0.01 micron from air by means of static electricity. ● Normal life of AIR CLEANING FILTER is 4 months. However, when it becomes dirty, replace it as soon as possible. ● Clogged AIR CLEANING FILTER may reduce the air conditioner capacity or cause frost on the air outlet. ● DO NOT reuse AIR CLEANING FILTER even if it is washed. ● DO NOT remove or attach AIR CLEANING FILTER during unit operation. Model Part No. MSH24WN MAC-1700FT Air cleanig filter (White bellows type) 13-3. DEODORIZING FILTER ● DEODORIZING FILTER removes ammonia and hydrogen sulphide emitted from tobacco, and odor of pets. ● Clean DEODORIZING FILTER every two weeks. If the filter is particularly dirty, clean the filter more often. ● For cleaning, soak the filter in warm water for a while, and then wash and rinse it. Dry the filter in the shade thoroughly. ● When the filter color is still dark even after cleaning, replace the filter with a new one. Replace the filter at least once a year. Model Part No. MSH24WN MAC-2200DF ● DEODORIZING FILTER and AIR CLEANING FILTER can be attached on either side. C Copyright 2004 MITSUBISHI ELECTRIC ENGINEERING CO.,LTD Distributed in Jan. 2004. No.OB310 REVISED EDITION-A 6 Distributed in Mar. 2003. No.OB310 17 Deodorizing filter (Gray sponge type) New publication, effective Jan. 2004 Specifications subject to change without notice. 3400 Lawrenceville Suwanee Road ● Suwanee, Georgia 30024 Toll Free: 800-433-4822 ● Toll Free Fax: 800-889-9904 www.mrslim.com Specifications are subject to change without notice.