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PARTS MANUAL B33-01-0090-06 AERIAL WORK PLATFORM This equipment is designed and manufactured in compliance with the duties, responsibilities and standards set forth for manufacturers in the ANSI, CSA, AS and / or CE standards in effect at the time of manufacture. This equipment meets or exceeds applicable ANSI, CSA, AS and / or CE codes and standards when operated in accordance with manufacturer’s recommendations. It is the responsibility of the user to follow all regional codes and regulations that govern the safe operation of this equipment. Obtain, read and obey all safety precautions before performing maintenance or repairs or attempting to operate this equipment. This includes all manufacturer recommendations as well as those directives set forth by government and local authorities. To ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized personnel attempt to operate and maintain the aerial work platform. This manual shall be considered a permanent and necessary component of the aerial work platform and shall be kept with the machine at all times. Owners and Lessors should complete a full inspection of all components and perform a test of all functions, including brake functions, before commissioning or reselling the aerial work platform. Repair or replace all damaged or malfunctioning components. Haulotte Group is dedicated to the continuous improvement of this and all Haulotte Group products. Therefore, equipment information is subject to change without notice. Direct any questions or concerns regarding errors and / or discrepancies in this manual to the Haulotte Group Service Department. CALIFORNIA Proposition 65 W arning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. 125 Taylor Parkway Archbold, Ohio 43502 Phone 1-(888)-440-9240 Fax (419) 445-0367 www.haulotte-usa.com 2 HAULOTTE GROUP TABLE OF CONTENTS 1 DECAL REPLACEMENT ................................................................................................................. 5 DECAL REPLACEMENT – DECAL KIT ........................................................................................... 6 DECAL REPLACEMENT – IDENTIFICATION PLATES & OPTIONAL EQUIPMENT ................................ 8 2 REPLACEMENT PARTS ............................................................................................................... 25 TONGUE ASSEMBLY ................................................................................................................... 26 TONGUE ASSEMBLY FOR DRIVE & SET OPTION ....................................................................... 28 TONGUE ASSEMBLY FOR ELECTRIC BRAKE OPTION ............................................................... 34 DOLLY WHEEL ASSEMBLY ......................................................................................................... 40 DOLLY WHEEL ASSEMBLY FOR DRIVE & SET OPTION ........................................................... 42 DOLLY WHEEL WITH TAPERED SWIVEL & YOKE ASSEMBLY (OPTION) ................................ 44 BOOM REST SWITCH ASSEMBLY .............................................................................................. 46 OUTRIGGER LEG ASSEMBLY..................................................................................................... 48 OUTRIGGER FOOT ASSEMBLY .................................................................................................. 50 BRAKE AND AXLE ASSEMBLY ..................................................................................................... 52 BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION ...................................................... 54 DRIVE MOTOR ASSEMBLY FOR DRIVE & SET OPTION ........................................................... 60 SLEW RING ASSEMBLY .............................................................................................................. 66 BATTERY COMPARTMENT ASSEMBLY ..................................................................................... 68 CONTROL COMPARTMENT ASSEMBLY .................................................................................... 70 CONTROL COMPARTMENT ASSEMBLY FOR DRIVE & SET OPTION ...................................... 74 GROUND (LOWER) CONTROL BOX ........................................................................................... 78 POWER UNIT COMPARTMENT ASSEMBLY ............................................................................... 80 POWER UNIT COMPONENTS ..................................................................................................... 82 COVER ASSEMBLY ..................................................................................................................... 86 COUNTER WEIGHT ASSEMBLY ................................................................................................. 88 BOOM ASSEMBLY ....................................................................................................................... 90 PLATFORM MOUNT ASSEMBLY ................................................................................................. 98 AC POWER HOOK-UP ASSEMBLY ........................................................................................... 102 PLATFORM ASSEMBLY ............................................................................................................. 112 PLATFORM (UPPER) CONTROL BOX .......................................................................................... 122 3 SCHEMATICS ............................................................................................................................. 125 4 OPTIONAL EQUIPMENT ............................................................................................................ 165 3 HAULOTTE GROUP 4 HAULOTTE GROUP 1 DECAL REPLACEMENT 1 DECAL REPLACEMENT WARNING WARNING Decals contain information that is required for the safe and proper use of the aerial work platform. Decals should be considered necessary components of the machine and should be checked before each use to verify that they are correctly attached and legible. Promptly replace all decals that are no longer legible. 5 HAULOTTE GROUP DECAL REPLACEMENT (ANSI) 6 1 DECAL REPLACEMENT HAULOTTE GROUP 1 DECAL REPLACEMENT DECAL REPLACEMENT (ANSI) B06-01-4002 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART NUMBER B06-00-0471 B06-00-0475 B06-00-0473 B06-00-0062 B06-00-0530 B06-00-0531 B06-00-0552 0202-0523 B06-00-0476 B06-00-0474 B06-00-0491 B06-00-0493 B06-00-0550 B06-00-0405 B06-00-0521 B06-00-0404 B06-00-0482 B06-00-0037 B06-00-0506 B06-00-0477 B06-00-0542 B06-00-0496 B06-00-0478 B06-00-0543 B06-00-0505 B06-00-0468 B06-00-0484 B06-00-0034 B06-00-0495 B06-00-0504 B06-00-0503 B06-00-0068 B06-00-0494 B06-00-0541 B06-00-0481 B06-00-0544 B06-00-0161B B06-00-0480 DECAL KIT – Includes the following: DESCRIPTION Decal - Danger - Main Instruction / Hazard - Platform Decal - Warning - Read / Understand Manual Decal - Notice - Operator Manual Missing Decal - Notice - AC Power Decal - Air - 120 PSI Decal - Water - 3000 PSI Decal – Notice Lanyard Attachment Decal - Flag, Made In USA Decal - Notice - Range of Motion - 3632T / HTT 13 Decal - Notice - Platform Maximum Load Decal - Warning - Platform Operation - 3632T / HTT 13 Decal - Caution - Latch / Jack / Brake Decal - Warning - Unhitch To Operate Decal - Warning - Hand Pinch Point Decal - Danger - Tip Over Hazard Decal - Warning - Outrigger Crush Foot Decal - Danger - Electrocution Decal - "Lubricate Semi - Annually" Decal - Notice - Emergency Lower Decal - Warning - Fork Lift Use Decal - Warning - Maximum Tow Speed 65 Decal - Caution - Generator Plate Maximum 200 Decal - Notice - AC Power Connection Decal - Warning - Crush Hazard Decal - Danger - Main Instruction / Hazard - Base Decal - Warning - Ground Operating Decal - Danger - Battery / Charger Instruction Decal - Danger - Battery / Charger Safety Decal - Caution - Compartment Access Decal - Notice - Emergency Hand Pump Decal - Notice - Handle Applications Decal - Notice - Low Foam Hyd Oil Decal - Notice - Contains Hazardous Material Decal - Caution - Manual Rotate / Retract Decal - Caution - Transport Latch Decal - Warning - Tow Hazard 65 mph Decal - 'Haulotte BilJax' - 5in Black / Red on Clear Decal - 3632T / HTT 13 -Black Clear Vinyl with Black Letters QTY. 1 1 1 2 2 2 1 1 2 1 1 1 2 16 6 8 2 1 2 2 1 1 1 2 1 2 1 1 2 1 1 1 1 1 1 2 2 2 7 HAULOTTE GROUP IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (ANSI) 8 1 DECAL REPLACEMENT HAULOTTE GROUP 1 DECAL REPLACEMENT IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (ANSI) IDENTIFICATION PLATES IDENTIFICATION PLATES (Used on all standard equipment) ITEM NO. 39 40 41 42 PART NUMBER B06-00-0526 B06-00-0524 B06-00-0490 B06-00-0499 DESCRIPTION Key Ring Tag Annual Inspection Plate VIN Plate ANSI ID Plate QTY. 1 1 1 1 REPLACEMENT DECALS FOR OPTIONAL EQUIPMENT DECAL REPLACEMENT FOR OPTIONAL EQUIPMENT ITEM NO. 43 44 45 46 47 48 49 50 51 52 PART NUMBER B06-00-0485 B06-00-0497 B06-00-0529 B06-00-0527 B06-00-0528 B06-00-0553 B06-00-0488 B06-00-0487 B06-00-0486 B06-00-0547 DESCRIPTION Decal - Notice - Material Lift Set - up (Material Lift Option) Decal - Notice - Material Lift Max 500 (Material Lift Option) Decal - Notice - Platform Rotate (Manual Rotation Option) Decal - Warning - Drive and Set (Drive and Set Option) Decal - Notice - Drive and Set (Drive and Set Option) Decal - Warning - Jockey Wheel (Drive and Set Option) Decal - Caution - Component Damage (Gas Engine Option) Decal - Notice - Unleaded Fuel Only (Gas Engine Option) Decal - notice - engine Specifics (Gas Engine Option) Decal - Warning - Eng Operate - Hot (Gas Engine Option) QTY. 1 1 1 1 1 1 1 1 1 1 9 HAULOTTE GROUP DECAL REPLACEMENT (CE) 10 1 DECAL REPLACEMENT HAULOTTE GROUP 1 DECAL REPLACEMENT DECAL REPLACEMENT (CE) B06-01-4002-DU B06-01-4002-EI B06-01-4002-FC B06-01-4002-FR B06-01-4002-GE B06-01-4002-IT B06-01-4002-KO B06-01-4002-RU B06-01-4002-SW ITEM NO. PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 B06-00-0471 B06-00-0475-CE B06-00-0062-CE B06-00-0173-CE 0202-0523 B06-00-0476-CE B06-00-0474-CE B06-00-0491 B06-00-0405-CE B06-00-0568-CE B06-00-0404-CE B06-00-0482-CE B06-00-0037 B06-00-0506-CE B06-00-0542-CE B06-00-0496-CE B06-00-0478 B06-00-0505 B06-00-0468 B06-00-0034-CE B06-00-0495-CE B06-00-0572-CE B06-00-0068-CE B06-00-0541 B06-00-0481 B06-00-0161B B06-00-0480-CE DECAL KIT - Dutch - Includes the following: DECAL KIT - English International - Includes the following: DECAL KIT - French (Canadian) - Includes the following: DECAL KIT - French (European) - Includes the following: DECAL KIT - German - Includes the following: DECAL KIT - Italian - Includes the following: DECAL KIT - Korean - Includes the following: DECAL KIT - Russian - Includes the following: DECAL KIT - Swedish - Includes the following: DESCRIPTION QTY. Decal - Danger - Main Instruction / Hazard - Platform 1 Decal - Warning - Read / Understand Manual 2 Decal - Notice - AC Power 2 Decal - Notice - Lanyard Attachment 1 Decal - Flag, Made In USA 1 Decal - Notice - Range of Motion - 3632T 2 Decal - Notice - Platform Maximum Load 1 Decal - Warning - Platform Operation - 3632T 1 Decal - Warning - Hand Pinch Point 16 Decal - Caution - Outrigger Pressure 4 Decal - Warning - Outrigger Crush Foot 10 Decal - Danger - Electrocution 2 Decal - "Lubricate Semi - Annually" 1 Decal - Notice - Emergency Lower 2 Decal - Warning - Maximum Tow Speed 65 1 Decal - Caution - Generator Plate Maximum 200 1 Decal - Notice - AC Power Connection 1 Decal - Danger - Main Instruction / Hazard - Base 1 Decal - Warning - Ground Operation 2 Decal - Danger - Battery / Charger Safety 2 Decal - Caution - Compartment Access 2 Decal - Caution - Read Parts and Service Manual 1 Decal - Notice - Low Foam Hyd Oil 1 Decal - Caution - Manual Rotate / Retract 1 Decal - Caution - Transport Latch 1 Decal - 'Haulotte BilJax' - 5in Black / Red on Clear 2 Decal - HTT 13 - Black Clear Vinyl with Black Letters 2 Note: Decals without the CE suffix are available in the following languages: -DE = German, -DU = Dutch, -FC = French (Canadian), -FR = French (European), -IT = Italian, -KO = Korean, RU = Russian, -SP = Spanish, -SW = Swedish To order add the appropriate suffix to the end of the part number. 11 HAULOTTE GROUP IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (CE) 12 1 DECAL REPLACEMENT HAULOTTE GROUP 1 DECAL REPLACEMENT IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (CE) IDENTIFICATION PLATES ITEM NO. 28 29 IDENTIFICATION PLATES (Used on all standard equipment) PART NUMBER DESCRIPTION B06-00-0499-CE ID Plate B06-00-0490 VIN Plate QTY. 1 1 OPTIONAL EQUIPMENT ITEM NO. 30 31 32 33 34 35 36 PART NUMBER B06-00-0529 B06-00-0527 B06-00-0528 B06-00-0530 B06-00-0531 B06-00-0553 B06-00-0487 DESCRIPTION Decal - Notice - Platform Rotate (Manual Rotation Option) Decal - Warning - Drive and Set (Drive and Set Option) Decal - Notice - Drive and Set (Drive and Set Option) Decal - Air - 120 PSI (Air Line to Platform Option) Decal - Water - 3000 PSI (Water Line to Platform Option) Decal - Warning - Jockey Wheel (Drive and Set Option) Decal - Notice - Unleaded Fuel Only (Gas Engine Option) QTY. 1 1 1 2 2 1 1 13 HAULOTTE GROUP DECAL REPLACEMENT (AUSTRALIA) 14 1 DECAL REPLACEMENT HAULOTTE GROUP 1 DECAL REPLACEMENT DECAL REPLACEMENT (AUSTRALIA) B06-01-4002-EI ITEM NO. PART NUMBER 1 B06-00-0471 2 B06-00-0475-CE 3 B06-00-0062-CE 4 B06-00-0530 5 B06-00-0531 6 B06-00-0173-CE 7 0202-0523 8 B06-00-0476-CE 9 B06-00-0474-CE 10 B06-00-0491 11 B06-00-0405-CE 12 B06-00-0568-CE 13 B06-00-0404-CE 14 B06-00-0482-CE 15 B06-00-0037 16 B06-00-0506-CE 17 B06-00-0542-CE 18 B06-00-0496-CE 19 B06-00-0478 20 B06-00-0505 21 B06-00-0468 22 B06-00-0034-CE 23 B06-00-0495-CE 24 B06-00-0572-CE 25 B06-00-0068-CE 26 B06-00-0541 27 B06-00-0481 28 B06-00-0161B 29 B06-00-0480-CE DECAL KIT - English International - Includes the following: DESCRIPTION QTY. Decal - Danger - Main Instruction / Hazard - Platform 1 Decal - Warning - Read / Understand Manual 2 Decal - Notice - AC Power 2 Decal - Air - 120 PSI 2 Decal - Water - 3000 PSI 2 Decal - Notice - Lanyard Attachment 1 Decal - Flag, Made In USA 1 Decal - Notice - Range of Motion - 3632T 2 Decal - Notice - Platform Maximum Load 1 Decal - Warning - Platform Operation - 3632T 1 Decal - Warning - Hand Pinch Point 16 Decal - Caution - Outrigger Pressure 4 Decal - Warning - Outrigger Crush Foot 10 Decal - Danger - Electrocution 2 Decal - "Lubricate Semi - Annually" 1 Decal - Notice - Emergency Lower 2 Decal - Warning - Maximum Tow Speed 65 1 Decal - Caution - Generator Plate Maximum 200 1 Decal - Notice - AC Power Connection 1 Decal - Danger - Main Instruction / Hazard - Base 1 Decal - Warning - Ground Operation 2 Decal - Danger - Battery / Charger Safety 2 Decal - Caution - Compartment Access 2 Decal - Caution - Read Parts and Service Manual 1 Decal - Notice - Low Foam Hyd Oil 1 Decal - Caution - Manual Rotate / Retract 1 Decal - Caution - Transport Latch 1 Decal - 'Haulotte BilJax' - 5in Black / Red on Clear 2 Decal - HTT 13 - Black Clear Vinyl with Black Letters 2 15 HAULOTTE GROUP 1 DECAL REPLACEMENT IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (AUSTRALIA) 16 HAULOTTE GROUP 1 DECAL REPLACEMENT IDENTIFICATION PLATES & OPTIONAL EQUIPMENT (AUSTRALIA) IDENTIFICATION PLATES ITEM NO. 30 31 32 IDENTIFICATION PLATES (Used on all standard equipment) PART NUMBER DESCRIPTION B06-00-0524 Annual Inspection Plate B06-00-0490 VIN Plate B06-00-0499 ANSI ID Plate QTY. 1 1 1 REPLACEMENT DECALS FOR OPTIONAL EQUIPMENT ITEM NO. 33 34 35 36 37 38 39 PART NUMBER B06-00-0529 B06-00-0527 B06-00-0528 B06-00-0553 B06-00-0488 B06-00-0487 B06-00-0547 DESCRIPTION Decal - Notice - Platform Rotate (Manual Rotation Option) Decal - Warning - Drive and Set (Drive and Set Option) Decal - Notice - Drive and Set (Drive and Set Option) Decal - Warning - Jockey Wheel (Drive and Set Option) Decal - Caution - Component Damage (Gas Engine Option) Decal - Notice - Unleaded Fuel Only (Gas Engine Option) Decal - Warning - Eng Operate - Hot (Gas Engine Option) QTY. 1 1 1 1 1 1 1 17 * 18 B06-00-0622 * B06-00-0589 B06-00-0621 * B06-00-0590 B06-00-0591 B06-00-0620 B06-00-0623 * Telescopic * Not Needed For German Kit(GE) * B06-00-0593 B06-00-0594 B06-00-0625 B06-00-0592 * HAULOTTE GROUP 1 DECAL REPLACEMENT LANGUAGE DECALS FOR GROUND CONTROL BOX HAULOTTE GROUP 1 DECAL REPLACEMENT LANGUAGE DECALS FOR GROUND CONTROL BOX PART NUMBER B06-01-4040-DE B06-01-4040-DU B06-01-4040-FC B06-01-4040-FR B06-01-4040-IT B06-01-4040-KO B06-01-4040-RU B06-01-4040-SP B06-01-4040-SW DESCRIPTION Decal Kit - Ground Controls - German Decal Kit - Ground Controls - Dutch Decal Kit - Ground Controls - French (Canadian) Decal Kit - Ground Controls - French (European) Decal Kit - Ground Controls - Italian Decal Kit - Ground Controls - Korean Decal Kit - Ground Controls - Russian Decal Kit - Ground Controls - Spanish Decal Kit - Ground Controls - Swedish QTY. 1 1 1 1 1 1 1 1 1 * Note: The image of the control box is provided to reference where the appropriate overlay decals should be placed. 19 B06-00-0593 20 B06-00-0592 *Not Needed For German Kit(GE) Telescopic * B06-00-0620 B06-00-0625 * HAULOTTE GROUP 1 DECAL REPLACEMENT LANGUAGE DECALS FOR PLATFORM CONTROL BOX HAULOTTE GROUP 1 DECAL REPLACEMENT LANGUAGE DECALS FOR PLATFORM CONTROL BOX PART NUMBER B06-01-4041-DE B06-01-4041-DU B06-01-4041-FC B06-01-4041-FR B06-01-4041-IT B06-01-4041-KO B06-01-4041-RU B06-01-4041-SP B06-01-4041-SW DESCRIPTION Decal Kit - Platform Controls - German Decal Kit - Platform Controls - Dutch Decal Kit - Platform Controls - French (Canadian) Decal Kit - Platform Controls - French (European) Decal Kit - Platform Controls - Italian Decal Kit - Platform Controls - Korean Decal Kit - Platform Controls - Russian Decal Kit - Platform Controls - Spanish Decal Kit - Platform Controls - Swedish QTY. 1 1 1 1 1 1 1 1 1 * Note: The image of the control box is provided to reference where the appropriate overlay decals should be placed. 21 22 B06-00-0595 B06-00-0627 * B06-00-0596 B06-00-0597 B06-00-0592 Telescopic *Not Needed For German Kit(GE) * B06-00-0593 * B06-00-0620 * B06-00-0626 B06-00-0624 B06-00-0598 * HAULOTTE GROUP 1 DECAL REPLACEMENT LANGUAGE DECALS FOR DRIVE & SET PLATFORM CONTROL BOX HAULOTTE GROUP 1 DECAL REPLACEMENT LANGUAGE DECALS FOR DRIVE & SET PLATFORM CONTROL BOX PART NUMBER B06-01-4042-DE B06-01-4042-DU B06-01-4042-FC B06-01-4042-FR B06-01-4042-IT B06-01-4042-KO B06-01-4042-RU B06-01-4042-SP B06-01-4042-SW DESCRIPTION Decal Kit - Drive & Set Platform Controls - German Decal Kit - Drive & Set Platform Controls - Dutch Decal Kit - Drive & Set Platform Controls - French (Canadian) Decal Kit - Drive & Set Platform Controls - French (European) Decal Kit - Drive & Set Platform Controls - Italian Decal Kit - Drive & Set Platform Controls - Korean Decal Kit - Drive & Set Platform Controls - Russian Decal Kit - Drive & Set Platform Controls - Spanish Decal Kit - Drive & Set Platform Controls - Swedish QTY. 1 1 1 1 1 1 1 1 1 * Note: The image of the control box is provided to reference where the appropriate overlay decals should be placed. 23 HAULOTTE GROUP 24 1 DECAL REPLACEMENT HAULOTTE GROUP 2 REPLACEMENT PARTS 2 REPLACEMENT PARTS Use only parts manufactured and/or authorized by Haulotte Group when replacing damaged components. See the back pages for replacement part ordering information. NOTE: Unless otherwise noted: High-strength Grade 5/Class 8.8 fasteners are used in the assembly of this equipment. 25 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY (ANSI) 1 16 2 14 11 2A 10 3 13 14 5A 12 5B 7 15 8 4D 6 4B 9 5 15 4A 2I 4C 4 2D 2B 2C 2E 2F 2G 2H 26 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY (ANSI) ITEM NO. 1 2 PART NUMBER A-00172 B12-00-0211 DESCRIPTION Hitch Step Revised for Compatibility Effective 2007 Coupler, Hydraulic Surge Assembly Replaces B12-00-0169 Effective 2008 Master Cylinder (Excludes Cap) Cylinder Fill Cap Safety Cable Safety Lever Push Rod Assembly Chanel Slide, Top Chanel Slide, Bottom Channel Spacer Cap for Master Cylinder Tongue Tube Hand Brake Assembly Brake Lever Replaces A-00167 Effective 2006 QTY. 1 1 2A 2B 2C 2D 2E 2F 2G 2H 2I 3 4 4A B12-00-0218 B12-00-0219 B12-00-0220 B12-00-0221 B12-00-0222 B12-00-0223 B12-00-0224 B12-00-0225 B12-00-0220 A-00170 B22-00-0074 A-00192 4B 4C 4D 4E 4F 4G A-02177 0096-0010 0096-0040 B04-06-0033 B36-00-0088 0090-0144 5 5A 5B 6 7 8 9 10 A-00198 B01-10-0239 B01-10-0297 B03-00-0017 0096-0186 0096-0076 0096-0042 B12-00-0066 B12-00-0068 Tail Light Kit Grommet, Marker Light Marker Light, Red Safety Chain Assembly Screw, Hex Head Cap - M12 x 160 Flat Washer, M12 Hex Nut with Nylon Insert, M12 2in Ball Coupler 2 5/16in Ball Coupler (Option) - Not Shown 1 2 2 2 1 2 1 1 11 12 13 14 15 16 0090-0878 0090-0425 0090-0194 0096-0026 0096-0042 A-00185 Screw, Hex Head Cap - 5/8 -11 X 4 3/4 Flat Washer, SAE - 5/8 Hex Nut with Nylon Insert, 5/8-11 Screw, Hex Head Cap - M12 x 130 Hex Nut with Nylon Insert, M12 Tape, Non-Skid -7 x 5 3/4 2 4 2 3 3 1 Brake Bracket Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert, M8 Flat Washer - Not Shown Pin, Clevis - Not Shown Pin, Cotter - 3/32 x 3/4 - Not Shown Replaced B36-00-0089 Effective 2006 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 1 1 4 27 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY (CE) 14 11 4 13 3 10 15 12 16G 8 16A 6 1 16B 7 6 16C 2 5 16F 16E 17 D 16D A 16 7 23 C B 9 22 20 10 20 18 25 21 DETAIL A 19 26 DETAIL B 24 DETAIL C 28 27 30 29 35 34 30 31 33 DETAIL D-1 28 32 DETAIL D-2 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY (CE) ITEM NO. 1 2 3 3A 3B 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 16B 16C 16D 16E 16F 16G 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NUMBER A-03610 A-03642 A-04662 B10-00-0157 B10-00-0147 0096-0122 0096-0026 0096-0042 A-03633 0096-0123 0096-0001 0096-0039 A-02166 A-02167 0096-0105 0096-0041 A-02169 A-02160-K A-02165 0096-0087 A-02164 0090-0147 A-02160 0096-0022 0096-0042 A-03605 0096-0020 0096-0024 0096-0042 A-03643 A-03611 0068-247 0090-0185 0096-0125 0096-0126 A-03639 A-03630 A-01413 A-03640 A-03637 0096-0056 0096-0040 0096-0024 0096-0042 DESCRIPTION Tongue Tube Side Shim Coupler - Replaces A-03616 Effective 2007 Dampner - Not Shown Head Lock - Not Shown Screw, Hex Head Cap - M12 x 150 Screw, Hex Head Cap - M12 x 130 Hex Nut with Nylon Insert, M12 Side Marker Light - Amber Screw, Hex Head Cap - M6 x 90 Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert, M6 Attach Plate Mount Assembly Screw, Hex Head Cap - M10 x 100 Hex Nut with Nylon Insert, M10 Jack Assembly - Replaces A-00144 Effective 2006 Tire and Wheel Assembly Tire and Wheel Only Flat Washer, M20 Axle Pin, Cotter - 1/8 x 1 1/4 Jack Wheel Weldment Screw, Hex Head Cap - M12 x 75 Hex Nut with Nylon Insert, M12 Bike Catcher Weldment Screw, Hex Head Cap - M12 x 30 Screw, Hex Head Cap - M12 x 100 Hex Nut with Nylon Insert, M12 Front Marker Light Bike Bar Light Bracket U-Bolt - 5/16-18 Hex Nut, Self-Locking, #5/16-18 Screw, Hex Head Cap - M5 x 16 Hex Nut with Nylon Insert, M5 Guide Brake Link Slide Brake Link Weld Nut, M10 Rod Threaded M10 X 1.5 X 92in Coupler Brake Link Screw, Hex Head Cap - M8 x 30 Hex Nut with Nylon Insert - M8 Screw, Hex Head Cap - M12 x 100 Hex Nut with Nylon Insert, M12 QTY. Ref. 2 1 1 1 1 2 3 4 2 4 6 1 1 4 4 1 1 2 2 1 2 1 1 1 2 4 2 6 2 2 2 4 4 4 1 2 2 2 1 4 4 2 2 29 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY (AUSTRALIA) 17 18 15 7 2B 6 1 14 2A 19 5 11 12 10 8A 3 8B 2 13 4 8 9B 9A 16 9 9C 30 9D HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY (AUSTRALIA) ITEM NO. 1 2 2A 2B 3 4 5 6 7 8 8A 8B 9 9A 9B 9C 9D 9E 9F 9G 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER A-00170 B01-10-0163 B07-06-5865 B01-02-0062 0096-0103 0096-0104 0096-0040 0096-0004 0096-0039 A-03692 B01-10-0239 B01-10-0297 B22-00-0074 A-00192 A-02177 0096-0010 0096-0040 B04-06-0033 B36-00-0088 0090-0144 B40-00-0040 0096-0186 0096-0076 0096-0042 A-01134 0096-0025 0096-0042 0096-0176 0096-0042 B01-09-0104 DESCRIPTION Tongue Tube 5 Amp Battery and Battery Charger Strap, Mount - Break Away Brake-Away Switch Screw, Hex Head Cap - M8 x 140 Flat Washer, M8 Hex Nut with Nylon Insert, M8 Screw, Hex Head Cap - M6 x 25 Hex Nut with Nylon Insert, M6 Harness, Australian Trailer Lights Grommet, Marker Light Marker Light, Red Hand Brake Assembly Brake Lever Replaces A-00167 Effective 2006 Brake Bracket Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert, M8 Flat Washer - Not Shown Pin, Clevis - Not Shown Pin, Cotter - 3/32 x 3/4 - Not Shown Replaces B36-00-0089 Effective 2006 Safety Chain Screw, Hex Head Cap - M12 x 160 Flat Washer, M12 Hex Nut with Nylon Insert, M12 Coupler Bottom Screw, Hex Head Cap - M12 x 120 Hex Nut with Nylon Insert, M12 Coupler - Please Contact a Haulotte Australia Service Center Screw, Hex Head Cap - M12 x 35 Hex Nut with Nylon Insert, M12 Butt Splice (Heat Shrink) - Not Shown QTY. Ref. 1 2 1 4 4 4 1 1 1 2 2 1 1 1 4 4 1 1 4 2 1 2 1 1 3 3 1 4 4 3 31 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR DRIVE & SET OPTION (ANSI) 2 1 3 5 5A 7 10 8 6 9 11B 13A 15 13B 11D 16 14 17 4 13 5I 11A 5D 11 5C 5B 5F 5E 5G 5H 32 11C 12A 12 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR DRIVE & SET OPTION (ANSI) ITEM NO. 1 2 3 4 5 PART NUMBER A-00172 A-00185 0096-0026 0096-0042 B12-00-0211 5A 5B 5C 5D 5E 5F 5G 5H 5I 6 7 8 9 10 11 11A B12-00-0218 B12-00-0219 B12-00-0220 B12-00-0221 B12-00-0222 B12-00-0223 B12-00-0224 B12-00-0225 B12-00-0220 B12-00-0066 B12-00-0068 0090-0878 0090-0425 0090-0194 A-00170 B22-00-0074 A-00192 11B 11C 11D 11E 11F 11G A-02177 0096-0010 0096-0040 B04-06-0033 B36-00-0088 0090-0144 12 12A 12B 12C 12D 12E 13 13A 13B 14 15 16 17 A-00942 B01-03-0077 B01-09-0093 B01-09-0091 B01-09-0092 B00-00-0170 A-00198 B01-10-0239 B01-10-0297 B03-00-0017 0096-0186 0096-0076 0096-0042 DESCRIPTION Hitch Step - Revised for Compatibility Effective 2007 Tape, Non-Skid -7 x 5 3/4 Screw, Hex Head Cap - M12 x 130 Hex Nut with Nylon Insert, M12 Coupler, Hydraulic Surge Assembly Replaces B12-00-0169 Effective 2008 Master Cylinder (Excludes Cap) Cylinder Fill Cap Safety Cable Safety Lever Push Rod Assembly Chanel Slide, Top Chanel Slide, Bottom Channel Spacer Cap for Master Cylinder 2in Ball Coupler 2 5/16in Ball Coupler (Option) - Not Shown Screw, Hex Head Cap - 5/8 -11 X 4 3/4 Flat Washer, SAE - 5/8 Hex Nut with Nylon Insert, 5/8-11 Tongue Tube Hand Brake Assembly Brake Lever Replaces A-00167 Effective 2006 Brake Bracket Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert, M8 Flat Washer - Not Shown Pin, Clevis - Not Shown Pin, Cotter - 3/32 x 3/4 - Not Shown Replaced B36-00-0089 Effective 2006 Brake Switch Assembly Switch, Brake NO & NC Seal, Wire - 16/18 Gauge - Green - Not Shown Terminal, Female - 16/18 Gage - Not Shown Connector Assembly - 2 Female - Not Shown Wire Casing - Not Shown Tail Light Kit Grommet, Marker Light Marker Light, Red Safety Chain Assembly Screw, Hex Head Cap - M12 x 160 Flat Washer, M12 Hex Nut with Nylon Insert, M12 QTY. 1 1 3 3 Ref 1 1 1 1 1 1 1 2 1 1 2 4 2 1 1 1 1 4 4 1 1 4 1 1 2 2 1 1 1 2 2 2 1 2 1 33 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR DRIVE & SET OPTION (CE) 4 36 3 10 6 16 1 7 14 D 15 A C B 2 5 8 6 17 12 23 13 11 7 22 9 25 21 20 20 10 DETAIL A 18 26 24 DETAIL C DETAIL B 19 27 28 29 30 35 30 31 33 34 DETAIL D-2 DETAIL D-1 34 32 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR DRIVE & SET OPTION (CE) ITEM NO. 1 2 3 PART NUMBER A-03610 A-03642 A-04662 DESCRIPTION Tongue Tube Side Shim Coupler Replaces A-03616 Effective 2007 QTY. Ref. 2 1 3A 3B 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 B10-00-0157 B10-00-0147 0096-0122 0096-0026 0096-0042 A-03633 0096-0123 0096-0001 0096-0039 A-03647 A-03675 0090-0692 0090-0181 0096-0014 0096-0041 A-03605 0096-0020 0096-0024 0096-0042 A-03643 A-03611 0068-247 0090-0185 0096-0125 0096-0126 A-03639 A-03630 A-01413 A-03640 A-03637 0096-0056 0096-0040 0096-0024 0096-0042 A-02350 Dampner - Not Shown Head Lock - Not Shown Screw, Hex Head Cap - M12 x 150 Screw, Hex Head Cap - M12 x 130 Hex Nut with Nylon Insert, M12 Side Marker Light - Amber Screw, Hex Head Cap - M6 x 90 Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert, M6 Switch Assembly NC Brake Switch Mount Screw, Round Head Machine - 8-32 X 1 1/4 Hex Nut with Nylon Insert - 8-32 Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert, M10 Bike Catcher Weldment Screw, Hex Head Cap - M12 x 30 Screw, Hex Head Cap - M12 x 100 Hex Nut with Nylon Insert, M12 Front Marker Light Bike Bar Light Bracket U-Bolt - 5/16-18 Hex Nut, Self-Locking, #5/16-18 Screw, Hex Head Cap - M5 x 16 Hex Nut with Nylon Insert, M5 Guide Brake Link Slide Brake Link Weld Nut, M10 Rod Threaded M10 X 1.5 X 92in Coupler Brake Link Screw, Hex Head Cap - M8 x 30 Hex Nut with Nylon Insert - M8 Screw, Hex Head Cap - M12 x 100 Hex Nut with Nylon Insert, M12 Dolly Wheel 15in. - Refer to the next page for the breakdown 1 1 1 2 3 4 2 4 6 1 1 2 2 2 2 2 4 2 6 2 2 2 4 4 4 1 2 2 2 1 4 4 2 2 Ref. 35 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR DRIVE & SET OPTION (AUSTRALIA) 19 18 16 7 2B 6 1 15 5 2A 20 12 13 8A 11 8B 2 14 8 4 9D 9A 9B 17 9 10A 36 9C 3 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR DRIVE & SET OPTION (AUSTRALIA) ITEM NO. 1 2 2A 2B 3 4 5 6 7 8 8A 8B 9 9A PART NUMBER A-00170 B01-10-0163 B07-06-5865 B01-02-0062 0096-0103 0096-0104 0096-0040 0096-0004 0096-0039 A-03692 B01-10-0239 B01-10-0297 B22-00-0074 A-00192 9B 9C 9D 9E 9F 9G A-02177 0096-0010 0096-0040 B04-06-0033 B36-00-0088 0090-0144 10 10A 10B 10C 10D 10E 11 12 13 14 15 16 17 18 19 20 21 A-00942 B01-03-0077 B01-09-0093 B01-09-0091 B01-09-0092 B00-00-0170 B40-00-0040 0096-0186 0096-0076 0096-0042 A-01134 0096-0025 0096-0042 0096-0176 0096-0042 B01-09-0104 DESCRIPTION Tongue Tube 5 Amp Battery and Battery Charger Strap, Mount - Break Away Brake-Away Switch Screw, Hex Head Cap - M8 x 140 Flat Washer, M8 Hex Nut with Nylon Insert, M8 Screw, Hex Head Cap - M6 x 25 Hex Nut with Nylon Insert, M6 Harness, Australian Trailer Lights Grommet, Marker Light Marker Light, Red Hand Brake Assembly Brake Lever Replaces A-00167 Effective 2006 Brake Bracket Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert, M8 Flat Washer - Not Shown Pin, Clevis - Not Shown Pin, Cotter - 3/32 x 3/4 - Not Shown Replaces B36-00-0089 Effective 2006 Brake Switch Assembly Switch, Brake NO & NC Seal, Wire - 16/18 Gauge - Green - Not Shown Terminal, Female - 16/18 Gage - Not Shown Connector Assembly - 2 Female - Not Shown Wire Casing - Not Shown Safety Chain Screw, Hex Head Cap - M12 x 160 Flat Washer, M12 Hex Nut with Nylon Insert, M12 Coupler Bottom Screw, Hex Head Cap - M12 x 120 Hex Nut with Nylon Insert, M12 Coupler - Please Contact a Haulotte Australia Service Center Screw, Hex Head Cap - M12 x 35 Hex Nut with Nylon Insert, M12 Butt Splice (Heat Shrink) - Not Shown QTY. 1 1 2 1 4 4 4 1 1 1 2 2 1 1 1 4 4 1 1 4 1 1 2 2 1 1 2 1 2 1 1 3 3 1 4 4 3 37 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR ELECTRIC BRAKE OPTION 5 9 4 ? 6 13 11A 3 12 2 17 14 7 8 1 19B 19A 16 11 18D 18B 10 18A 19 38 18 18C 15 HAULOTTE GROUP 2 REPLACEMENT PARTS TONGUE ASSEMBLY FOR ELECTRIC BRAKE OPTION ITEM NO. 1 2 PART NUMBER A-00170 B12-00-0066 B12-00-0068 DESCRIPTION Tongue Tube 2in Ball Coupler 2 5/16in Ball Coupler (Option) - Not Shown A-00196 A-00172 Electric Brake Coupler Hitch Step Revised for Compatibility - Effective 2007 1 1 5 6 7 8 9 10 11 11A 12 13 14 15 16 17 18 18A A-00185 0090-0878 0090-0425 0090-0194 0096-0026 0096-0042 B01-10-0163 B01-02-0062 0096-0004 0096-0039 B07-06-5865 0096-0103 0096-0104 0096-0040 B22-00-0074 A-00192 Tape, Non-Skid -7 x 5 3/4 Screw, Hex Head Cap - 5/8 -11 X 4 3/4 Flat Washer, SAE - 5/8 Hex Nut with Nylon Insert, 5/8-11 Screw, Hex Head Cap - M12 x 130 Hex Nut with Nylon Insert, M12 5 Amp Battery and Battery Charger Brake-Away Switch Screw, Hex Head Cap - M6 x 25 Hex Nut with Nylon Insert, M6 Strap, Mount - Break Away Screw, Hex Head Cap - M8 x 140 Flat Washer, M8 Hex Nut with Nylon Insert, M8 Hand Brake Assembly Brake Lever Replaces A-00167 Effective 2006 1 2 4 2 3 3 1 1 1 2 2 4 4 4 1 1 18B 18C 18D 18E 18F 18G 19 19A 19B 20 21 A-02177 0096-0010 0096-0040 B04-06-0033 B36-00-0088 0090-0144 A-00782 B01-10-0239 B01-10-0297 B03-00-0017 B01-09-0104 Brake Bracket Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert, M8 Flat Washer - Not Shown Pin, Clevis - Not Shown Pin, Cotter - 3/32 x 3/4 - Not Shown Wire Harness,700ft with Electric Brake Grommet, Marker Light Marker Light, Red Safety Chain Assembly Butt Splice (Heat Shrink) - Not Shown 1 4 4 1 1 4 1 2 2 2 3 3 4 QTY. Ref. 1 39 HAULOTTE GROUP 2 REPLACEMENT PARTS DOLLY WHEEL ASSEMBLY 4 2 1 3 5 6 7G 7A 7B 7C 7F 7E 7D 7 40 HAULOTTE GROUP 2 REPLACEMENT PARTS DOLLY WHEEL ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 7A 7B 7C 7D 7E 7F 7G PART NUMBER A-00170 A-02166 A-02167 0096-0105 DESCRIPTION Tongue Tube Attach Plate Mount Assembly Screw, Hex Head Cap - M10 x 100 Replaces 0096-0075 Effective 2006 QTY. 1 1 1 4 0096-0041 A-02169 Hex Nut with Nylon Insert, M10 Jack Assembly Replaces A-00144 Effective 2006 Tire and Wheel Assembly Tire and Wheel Only Flat Washer, M20 Axle Pin, Cotter - 1/8 x 1 1/4 Jack Wheel Weldment Screw, Hex Head Cap - M12 x 75 Hex Nut with Nylon Insert, M12 4 1 A-02160-K A-02165 0096-0087 A-02164 0090-0147 A-02160 0096-0022 0096-0042 1 2 2 1 2 1 1 1 41 HAULOTTE GROUP 2 REPLACEMENT PARTS DOLLY WHEEL ASSEMBLY FOR DRIVE & SET OPTION 21 1 19 22 24 2 23 5 3 25 7 6 22 21 4 10 9 14 16 20 8 15 17 19 12 13 11 16 42 18 HAULOTTE GROUP 2 REPLACEMENT PARTS DOLLY WHEEL ASSEMBLY FOR DRIVE & SET OPTION ITEM NO. 1 2 3 4 5 6 7 8 9 10 PART NUMBER A-02350 A-02359 A-02351 A-02353 0096-0035 0096-0044 0068-135 0096-0075 0096-0041 A-02169 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 A-02354 0096-0022 0096-0042 A-02365 A-02370 0096-0087 0090-0147 A-02367 0096-0045 0090-0427 0090-0778 B25-00-0096 A-02363 0090-0429 A-00170 DESCRIPTION Dolly Wheel 15in. Caster Mount Mount, Heavy Duty Attach Plate Screw, Hex Head Cap - 16 X 90 Hex Nut with Nylon Insert - M16 Lock Pin, Tension - 3/4 x 4 Screw, Hex Head Cap - M10 x 120 Hex Nut with Nylon Insert, M10 Jack Assembly Replaces A-00144 Effective 2006 Foot Pad Screw, Hex Head Cap - M12 x 75 Hex Nut with Nylon Insert, M12 Yoke, 15 Inch Wheel Jack Axle-8.25in Flat Washer, M20 Pin, Cotter - 1/8 x 1 1/4 Tire, Dolly Wheel 15 Inch Hex Nut with Nylon Insert - M20 Flat Washer, 3/4 Flat Washer, 1 Bearing, Thrust Caster Pivot Shaft 15 Inch Flat Washer, SAE 1 Tongue Tube QTY. 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 6 2 1 2 2 1 2 1 1 Ref. 43 HAULOTTE GROUP 2 REPLACEMENT PARTS DOLLY WHEEL WITH TAPERED SWIVEL & YOKE ASSEMBLY (OPTION) 1 14 2 12 3 4 13 5 6 7 8 9 11 10 44 HAULOTTE GROUP 2 REPLACEMENT PARTS DOLLY WHEEL WITH TAPERED SWIVEL & YOKE ASSEMBLY (OPTION) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER A-02337 A-00056 A-02343 A-02341 A-02347 A-02340 A-02342 A-02348 A-02370 0090-0147 A-02367 0096-0087 0096-0011 0096-0040 0090-0881 DESCRIPTION Swivel and Yoke Assembly Bearing, .75 I.D. x .5 O.D. x .125 Cap, Bearing Housing Bearing, 1.25 I.D. x 2.875 O.D. x 1.1563 Swivel Yoke Weldment Bearing, 1.75 I.D. x 3.125 O.D. x .6875 Seal, 3.154 I.D. x .270 O.D. x 2.058 Yoke Weldment Jack Axle Pin, Cotter - 1/8 x 1 1/4 Tire Dolly Wheel 15 Inch Flat Washer, M20 Screw, Hex Head Cap - M8 x 25 Hex Nut with Nylon Insert - M8 Pin, Cotter - 5/32 x 2 QTY. 1 1 1 1 1 1 1 1 1 2 1 6 8 8 1 45 HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM REST SWITCH ASSEMBLY 16 1G 1C 1F 1A 1B 17 18 19 1K 1I 1B 1E 1D 1H DETAIL A (BOOM SWITCH ASSEMBLY) 1J 15 14 1 BOTTOM VIEW OF BASE 6 7 5 4 3 A 8 10 9 4 2 11 13 3 46 12 HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM REST SWITCH ASSEMBLY ITEM NO. 1 1A 1B 1C PART NUMBER B03-00-0197 A-00169 A-00188 A-00190 1D 1E 1F 1G 1H 0096-0106 0090-0419 0096-0073 A-00158 A-03647 1I A-03644 1J 1K 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 0090-0821 0090-0181 A-00145 0096-0001 0096-0039 A-00157 0096-0017 0096-0041 A-00159 0096-0016 0096-0041 0096-0024 0096-0042 A-00170 0096-0037 0096-0045 A-00179 A-00178 A-00186 0090-1081 DESCRIPTION Boom Rest Switch Assembly Switch Plate Switch Cam Spacer, Switch Cam Replaces A-00168 Effective 2007 Screw, Hex Head Cap - M4 x 40 Flat Washer, SAE – 1/4 Hex Nut with Nylon Insert - M4 Spring, Extension Switch Assembly NC Replaces B01-03-0079 Effective 2007 Switch Assembly NO Replaces B01-03-0078 Effective 2007 Screw, Round Head Machine - 8-32 x 1 1/2 Hex Nut with Nylon Insert - 8-32 Front Rest Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert - M6 Front Rest Pad Screw, Hex Head Cap - M10 x 30 Hex Nut with Nylon Insert - M10 Boom Latch Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Screw, Hex Head Cap - M12 x 100 Hex Nut with Nylon Insert - M12 Tongue Tube Screw, Hex Head Cap - M20 x 120 Hex Nut with Nylon Insert - M20 Cord Assembly, 6" Connector, 16/20 Amp Lock, Connector Screw, Pan Head Sheet Metal - # 4 x 3/4 QTY. 1 1 2 3 3 6-7 3 1 1 1 2 2 1 2 2 6 12 12 1 4 4 2 2 Ref. 2 2 1 1 1 2 47 HAULOTTE GROUP 2 REPLACEMENT PARTS OUTRIGGER LEG ASSEMBLY 3A 3B 3C EXT RET END VIEW OF CYLINDER 5 3 2 8 1 A 9 4 7 10 6 11 17 18 12 14 19 15 21 20 16 21 48 13 9 10 HAULOTTE GROUP 2 REPLACEMENT PARTS OUTRIGGER LEG ASSEMBLY ITEM NO. 1 2 3 3A 3B PART NUMBER DESCRIPTION * Quantities listed reflect the number of parts needed for EACH Outrigger * A-00141 Outrigger Cylinder Guard A-00142 Guard Slide A-00138 Outrigger Cylinder B02-04-0118 Valve Replaces B02-04-0102 Effective 2007 B01-08-0022 Coil Replaces B02-15-0493-A Effective 2007 QTY. 1 1 1 1 1 NOTE: If the Coil is of Metal casing replace with B01-08-0022 Coil If the Coil is of Plastic casing replace with both B01-08-0022 Coil and B02-04-0118 Valve 3C 3D 3E 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 B02-14-0087 B02-14-0107 B02-13-0129 0096-0009 0096-0010 B20-00-0019 A-00046 A-00100 A-00020 A-00019 0096-0016 0096-0041 A-00032 A-00022 A-00019 0096-0016 0096-0041 A-00120 0096-0036 0096-0051 0096-0044 Orifice Disc Check Valve - Not Shown Packing Kit - Not Shown Screw, Hex Head Cap - M8 x 10 Screw, Hex Head Cap - M8 x 20 Bumper, Single Stud 1.25" Diameter Grommet, 1.5 x 1.25 x 1.75 Base Weldment Pin, 1.25 x 5.5 Pin Retainer, 1.25 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Composite Bearing, 1.25 x 1.50 x 1.25 Pin, 1.25 x 4.25 Pin Retainer, 1.25 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Outrigger Weldment Screw, Hex Head Cap - M16 x 150 Screw, Hex Head Cap - M16 x 100 Hex Nut with Nylon Insert - M16 1 1 1 2 2 1 1 Ref. 2 2 2 2 2 1 1 1 1 1 1 1 2 49 HAULOTTE GROUP 2 REPLACEMENT PARTS OUTRIGGER FOOT ASSEMBLY 3 2 5 6 4 7K 1 7A 7J 7B 7D 7I 7F 7H 7C 8 9 2 7G 7E 10 SPRING LOCATION 50 HAULOTTE GROUP 2 REPLACEMENT PARTS OUTRIGGER FOOT ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 7A 7B 7C 7D 7E 7F 7G 7H 7I 7J 7K 7B 7C 7E 7D 7I 8 9 10 PART NUMBER DESCRIPTION * Quantities listed reflect the number of parts needed for EACH Outrigger * A-00128 Pad Mount Weldment A-00154 Spring, Outrigger Sensor A-03644 Switch Assembly NO Replaces B01-03-0078 Effective 2007 0090-0692 Screw, Round Head Machine - 8-32 X 1 1/4 0090-0181 Hex Nut with Nylon Insert - 8-32 A-00120 Outrigger Weldment A-00136-K Foot Pad Kit A-00135 Foot Pad Ball 0096-0010 Screw, Hex Head Cap - M8 x 20 0096-0040 Hex Nut with Nylon Insert - M8 Foot Pad Lock A-00127 Replaces A-00769 Effective 2007 0096-0121 Screw, Flat Head Cap - M8 x 30 0096-0040 Hex Nut with Nylon Insert - M8 A-00137 Foot Pad Bottom - 12" A-00136 Foot Pad, Aluminum -12” A-00139 Footpad Cap A-00195 O-ring, 1 1/4 O.D. x 1 I.D. 0096-0045 Hex Nut with Nylon Insert - M20 B22-00-0053 Retrofit Kit - Footpad 0096-0010 Screw, Hex Head Cap - M8 x 20 0096-0040 Hex Nut with Nylon Insert - M8 0096-0121 Screw, Flat Head Cap - M8 x 30 Replaces 0096-0012 Effective 2007 A-00127 Foot Pad Lock Replaces A-00769 Effective 2007 A-00139 Footpad Cap Replaces A-00769 Effective 2007 0096-0036 Screw, Hex Head Cap - M16 x 150 0096-0051 Screw, Hex Head Cap - M16 x 100 0096-0044 Hex Nut with Nylon Insert - M16 QTY. 1 1 1 2 2 1 1 1 4 4 2 4 4 1 1 1 1 1 1 4 8 4 2 1 1 1 2 51 6 5 52 DETAIL B 24 DETAIL A FOR CLARITY 23 22 17 19 1 19 15 17 27 21 18 2C 2A 25 26 DETAIL B 20 16 c 2 7 10 6 2D 2B 14 2A 6 A&B 5 3 12 8 13 11 4 9 HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY (ANSI) HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY (ANSI) ITEM NO. 1 2 PART NUMBER A-00100 A-05119 2A 2B B10-00-0049 B10-00-0047 2C B10-00-0048 2D 2-1 3 3A 3B 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 B40-00-0035 A-05119-E B08-02-0031 B08-02-0004 B32-00-0016 0090-1075 0096-0034 0096-0050 0096-0044 A-00143 A-00151-1 A-00151-2 0096-0014 0096-0041 0096-0016 0096-0041 A-00176 0096-0016 0096-0041 A-00184 A-00187 0096-0010 0096-0040 A-00175 0096-0011 0096-0067 A-00932 0096-0067 0096-0011 B21-00-0026 DESCRIPTION Base Weldment Axle Replaces A-00119 Effective 2008 QTY. Ref. 1 Brake Drum and Wheel Hub Assembly Brake Assembly, Left - Driver Side Replaces B10-00-0042 Effective 2008 Brake Assembly, Right - Passenger Side Replaces B10-00-0043 Effective 2008 2 1 Brake Cable Axle, Electric Brakes - Option Wheel Assembly Tire Hub Cap - Not Shown Lug Nut Screw, Hex Head Cap - M16 x 40 Flat Washer, M16 Hex Nut with Nylon Insert - M16 Fender Fender Mount – Left Fender Mount – Right Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert - M10 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Cable Bracket Mount Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Equalizer Bracket Cable Assembly, Parking Brake Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert - M8 Hydraulic Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 Manifold Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 Brake Line Kit - Hydraulic Brakes - Not Shown 2 1 2 2 2 12 4 8 4 2 1 1 8 8 8 8 1 2 2 1 1 3 3 1 4 4 1 12 12 1 1 53 HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY (CE) 11 10 12 15 13 23 17 14 20 5 6 19 18 2A 1 2 3 2B 16 9 2D 8 6 7 29 2C 24 23 22 25 20 28 21 54 DETAIL A 27 DETAIL B 26 4 HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY (CE) ITEM NO. 1 2 PART NUMBER A-03601 A-05618 DESCRIPTION Base Weldment Axle Replaces A-03618 Effective 2007 QTY. Ref. 1 2A 2B 2C 2D 2E 2F 2G 2H 2I 2J 3 B10-00-0156 B10-00-0158 B10-00-0148 0096-0149 B10-00-0149 B10-00-0150 B10-00-0151 B10-00-0152 B10-00-0153 B10-00-0154 A-05617 Brake Cable Balance Bar Drum Hex Nut - M8 Hub Cap - Not Shown Bearings - Not Shown Brake Shoes - Not Shown Brake Spring - Not Shown Brake Adjuster - Not Shown Brake Expander - Not Shown Wheel Assembly Replaces A03617 Effective 2007 1 1 1 4 1 1 1 1 1 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 B10-00-0155 0096-0034 0096-0050 0096-0044 0096-0114 A-03640 A-00932 0096-0067 0096-0011 A-00151-2 A-00151-1 A-00143 0096-0014 0096-0041 0096-0016 0096-0041 A-00175 0096-0011 0096-0067 A-04668 A-00046 A-03633 0096-0001 0096-0039 0096-0011 0096-0067 A-02860 Lug Nut Screw, Hex Head Cap - M16 x 40 Flat Washer, M16 Hex Nut with Nylon Insert - M16 Hex Nut - M10 Rod Threaded M10 X 1.5 X 92in Manifold Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 Fender Mount – Right Fender Mount – Left Fender Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert - M10 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Hydraulic Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 Side Marker Light Bracket Grommet - 1.5 x .125 x 1.75 Side Marker Light - Amber Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert, M6 Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 Spare Tire Kit - Not Shown 12 4 8 4 2 Ref. 1 12 12 1 1 2 8 8 8 8 1 4 4 1 1 2 4 4 2 2 1 55 6 5 56 DETAIL B 25 DETAIL A FOR CLARITY 24 23 17 19 1 19 26 27 22 18 15 17 28 DETAIL B 21 16 20 c 2 7 10 6 14 20 12 6 A&B 5 3 8 13 11 4 9 HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY (AUSTRALIA) HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY (AUSTRALIA) ITEM NO. 1 2 3 3A 3B 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER A-00100 A-05119-E B08-02-0031 B08-02-0004 B32-00-0016 0090-1075 0096-0034 0096-0050 0096-0044 A-00143 A-00151-1 A-00151-2 0096-0014 0096-0041 0096-0016 0096-0041 A-00176 0096-0016 0096-0041 A-00184 A-00187 A-00223 0096-0010 0096-0040 A-00175 0096-0011 0096-0067 A-00932 0096-0067 0096-0011 DESCRIPTION Base Weldment Axle, Electric Brake Wheel Assembly Tire Hub Cap - Not Shown Lug Nut Screw, Hex Head Cap - M16 x 40 Flat Washer, M16 Hex Nut with Nylon Insert - M16 Fender Fender Mount – Left Fender Mount – Right Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert - M10 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Cable Bracket Mount Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Equalizer Bracket Cable Assembly, Parking Brake Cable Assembly, Parking Brake Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert - M8 Hydraulic Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 Manifold Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 QTY. Ref. 1 2 2 2 12 4 8 4 2 1 1 8 8 8 8 1 2 2 1 1 1 3 3 1 4 4 1 12 12 57 HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (ANSI) 23 FOR CLARITY 24 1 23 3 4 25 9 16 10 6 2 6 A 22 19 28 5 27 14 26 5 7D 15 7A 8 7 7B 12 7A 7C 13 17 18 20 19 10 21 DETAIL A 58 11 HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (ANSI) ITEM NO. 1 2 3 4 5 6 7 7A 7B 7C PART NUMBER A-00928 0096-0011 A-00100 A-00143 0096-0014 0096-0041 A-05119 B10-00-0049 B10-00-0047 B10-00-0048 DESCRIPTION Manifold Screw, Hex Head Cap - M8 x 25 Base Weldment Fender Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert - M10 Axle Replaces A-00119 Effective 2008 Brake Drum and Wheel Hub Assembly Brake Assembly, Left - Driver Side Replaces B10-00-0042 Effective 2008 Brake Assembly, Right - Passenger Side Replaces B10-00-0043 Effective 2008 QTY. 1 2 Ref. 2 8 8 1 2 1 1 7D 7-1 8 9 10 11 12 B40-00-0035 A-05119-E A-00223 0096-0034 0096-0050 0096-0044 B08-02-0031 Brake Cable - Hydraulic Surge Brake Axle, Electric Brakes Cable - Parking Brake - Electric Surge Brake Screw, Hex Head Cap - M16 x 40 Flat Washer, M16 Hex Nut with Nylon Insert - M16 Wheel Assembly Replaces B08-02-0023 Effective 2008 2 1 2 4 8 4 2 12A 12B 13 14 14A 15 16 17 17A 18 19 20 21 22 23 24 25 26 27 28 29 B08-02-0004 B32-00-0016 0090-1075 A-00176 A-00166 0096-0010 0096-0040 A-00930 A-00945 A-00936 A-00187 0096-0016 0096-0041 A-00941 A-00932 0096-0011 0096-0067 A-00175 0096-0011 0096-0067 B21-00-0026 Tire Hub Cap - Not Shown Lug Nut Cable Brake Mount - Hydraulic Surge Brake Cable Brake Mount - Electric Surge Brake Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert - M8 Cylinder, Brake - Hydraulic Surge Brake Cylinder Brake - Electric Surge Brake Equalizer Bracket Cable Assembly, Parking Brake Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Grommet, Manifold Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 Hydraulic Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 Brake Line Kit - Hydraulic Brakes - Not Shown 2 2 12 1 1 3 3 1 1 1 1 2 2 7 2 12 12 1 4 4 1 59 HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (CE) 2 4 1 6 7 9 8 3 20 11 11 42 5 15 16 12A 12 12B 10 10 13 14 12C 12D 18 16 17 19 35 31 26 30 35 25 26 21 28 32 22 29 36 23 22 36 27 33 27 32 60 24 34 12D HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (CE) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER A-00932 0096-0011 0096-0067 A-00928 0096-0011 A-03601 A-04668 A-00175 A-00143 0096-0014 0096-0041 A-05618 DESCRIPTION Manifold Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 Manifold Screw, Hex Head Cap - M8 x 25 Base Weldment Side Marker Light Bracket Hydraulic Cover Fender Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert - M10 Axle Replaces A-03618 Effective 2007 QTY. 2 12 12 1 2 Ref. Ref. Ref. Ref. 8 8 Ref. 2A 2B 2C 2D 13 B10-00-0156 B10-00-0158 B10-00-0148 0096-0149 A-05617 Brake Cable Balance Bar Drum Hex Nut - M8 Wheel Assembly Replaces A03617 Effective 2007 1 1 1 4 Ref. 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 0090-1075 0096-0034 0096-0050 0096-0044 A-04666 0096-0016 0096-0041 0096-0114 0096-0093 0096-0046 A-03640 A-00930CE 0096-0004 0096-0039 A-03672 A-03667 A-03668 A-03669 0096-0046 0096-0093 0096-0041 0096-0014 0096-0041 A-00941 Lug Nut Screw, Hex Head Cap - M16 x 40 Flat Washer, M16 Hex Nut with Nylon Insert - M16 Cable Brake Mount Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Hex Nut - M10 Flat Washer - M10 - Large O.D. Flat Washer, M12 Rod Threaded M10 X 1.5 X 92in Cylinder Screw, Hex Head Cap - M6 x 25 Hex Nut with Nylon Insert, M6 Pivot Bolt Mount Brake Release Bracket Brake Cylinder Mount CE Bolt, Shoulder - M12 x 55 Flat Washer, M12 Flat Washer - M10 - Large O.D. Hex Nut with Nylon Insert - M10 Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert - M10 Grommet 12 4 8 4 1 2 2 4 2 1 Ref. 1 2 2 1 1 2 1 1 1 1 6 6 7 61 HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (AUSTRALIA) 23 FOR CLARITY 24 1 23 3 4 25 9 16 10 6 2 22 19 28 6 A 5 14 27 26 5 15 8 7 12 13 17 18 20 8 19 10 21 DETAIL A 62 11 HAULOTTE GROUP 2 REPLACEMENT PARTS BRAKE AND AXLE ASSEMBLY FOR DRIVE & SET OPTION (AUSTRALIA) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER A-00928 0096-0011 A-00100 A-00143 0096-0014 0096-0041 A-05119-E A-00223 0096-0034 0096-0050 0096-0044 B08-02-0031 DESCRIPTION Manifold Screw, Hex Head Cap - M8 x 25 Base Weldment Fender Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert - M10 Axle, Electric Brake Cable - Parking Brake Screw, Hex Head Cap - M16 x 40 Flat Washer, M16 Hex Nut with Nylon Insert - M16 Wheel Assembly Replaces B08-02-0023 Effective 2008 12A 12B 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 B08-02-0004 B32-00-0016 0090-1075 A-00166 0096-0010 0096-0040 A-00945 A-00936 A-00187 0096-0016 0096-0041 A-00941 A-00932 0096-0011 0096-0067 A-00175 0096-0011 0096-0067 Tire Hub Cap - Not Shown Lug Nut Cable Brake Mount Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert - M8 Cylinder, Brake Equalizer Bracket Cable Assembly, Parking Brake Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Grommet, Manifold Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 Hydraulic Cover Screw, Hex Head Cap - M8 x 25 Nut Clip, M8 QTY. 1 2 Ref. 2 8 8 1 2 4 8 4 2 2 2 12 1 3 3 1 1 1 2 2 7 2 12 12 1 4 4 63 HAULOTTE GROUP 2 REPLACEMENT PARTS DRIVE MOTOR ASSEMBLY FOR DRIVE & SET OPTION 1 2 3 9 13 8 17 19 4 6 10 16 7 15 5 14 18 12 21 25 11 23 28 21 2 20 19 22 24 6 26 31 4 14 32 18 27 DETAIL: FENDER MOUNT ATTACHMENT 30 MOTOR DETAIL 64 5 29 HAULOTTE GROUP 2 REPLACEMENT PARTS DRIVE MOTOR ASSEMBLY FOR DRIVE & SET OPTION ITEM NO. 1 2 3 3A 3B 3C 4 4A 5 6 7 8 9 10 11 11A 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PART NUMBER A-00100 A-00906 A-00901L A-00950L A-00901R A-00950R A-00908L A-00908R 0096-0016 0096-0041 A-00927 A-00017 0096-0016 0096-0041 A-00907-1 A-00907-2 0096-0016 0096-0041 A-00927 A-00017 0096-0016 0096-0041 0096-0016 0096-0041 A-00910 A-00912 A-00926 A-00925 0096-0066 0096-0041 A-00056 0096-0066 0096-0041 A-00920 0096-0022 0096-0042 A-00915 DESCRIPTION QTY. Base Weldment Cylinder Mount Weldment, Driver Side - Hydraulic Surge Brake Mount Weldment, Driver Side - Electric Surge Brake Mount Weldment, Passenger Side - Hydraulic Surge Brake Mount Weldment, Passenger Side - Electric Surge Brake Fender Mount, Rear - Driver Side Fender Mount, Rear - Passenger Side Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Pin with Head, .75 X 3.25 Pin, Retainer .75 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Fender Mount, Left Fender Mount, Right Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Pin with Head, .75 X 3.25 Pin, Retainer .75 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Pivot Weldment Pivot Arm "B" Pin, .75 X 2.5 Pin Retainer, .75 Screw, Hex Head Cap - M10 x 60 Hex Nut with Nylon Insert - M10 Bearing Screw, Hex Head Cap - M10 x 60 Hex Nut with Nylon Insert - M10 Friction Wheel Screw, Hex Head Cap - M12 x 75 Hex Nut with Nylon Insert - M12 Motor, Hydraulic Ref. 2 1 1 1 1 1 1 6 6 2 2 2 2 1 1 6 6 2 2 2 2 8 8 2 2 2 2 4 4 4 4 4 2 8 8 2 65 HAULOTTE GROUP 2 REPLACEMENT PARTS SLEW RING ASSEMBLY 2 1 11 4 9 3 3A 10 3B 7 3C 8 7 6 5 NOTE: SCREW # 2 TORQUE TO 200 FT. LBS NUT # 5 TORQUE TO 200 FT. LBS 66 HAULOTTE GROUP 2 REPLACEMENT PARTS SLEW RING ASSEMBLY ITEM NO. 1 2 PART NUMBER A-00200 0090-0643 3 3A 3B 3C 4 5 A-02189 B02-06-0018 0090-0461 0090-0212 0096-0054 0090-0044 6 7 8 9 10 11 12 13 14 15 16 A-00100 A-00351 A-00352 A-00356 0096-0021 0096-0042 B02-01-0282 B00-00-0061 B02-02-0241 B02-13-0144 A-00191 DESCRIPTION Turntable Weldment Screw, Hex Head Cap - 5/8-11 x 2 3/4 – Grade 8 NOTE: Torque to 200 ft-lb Slew Ring and Adapter Assembly Drive Motor - 80cc Screw, Hex Head Cap -1/2-13 x 2 Washer, Lock - 1/2 Screw, Flat Head Cap - M16 x 50 Hex Nut with Nylon Insert, M16 NOTE: Torque to 200 ft-lb Base Weldment Nylon Ring Ring Ring Stop Weldment Screw, Hex Head Cap - M12 x 45 Hex Nut with Nylon Insert, M12 Hose, Hydraulic # 2 x 20 in - Not Shown Zerk Grease 1/8 in NPT 90° - Not Shown Coupling, Fitting - Not Shown Seal Kit - Not Shown Cap Seal for Slew Ring - Not Shown QTY. Ref. 19 1 1 2 2 16 16 Ref. 2 1 1 2 2 1 1 1 1 1 67 HAULOTTE GROUP 2 REPLACEMENT PARTS BATTERY COMPARTMENT ASSEMBLY 10 7 8 1 13 9 3 2 6 5 11 26 14 18 12 25 5 15 24 20 22 16 17 29 27 28 23 19 31 21 30 32 35 A 36 33 34 38 DETAIL A 68 37 HAULOTTE GROUP 2 REPLACEMENT PARTS BATTERY COMPARTMENT ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 12A 12B 13 14 15 16 16A 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART NUMBER A-00256 A-00225 0096-0016 0096-0041 0096-0014 0096-0041 A-00200 B04-07-0036 0096-0002 0096-0039 A-00046 A-00272 B01-09-0132 B01-09-0131 0096-0052 0096-0047 0096-0039 A-00215 A-00220 A-00278 0096-0050 0090-0147 A-00271 0096-0010 0096-0040 A-00222 A-00242 B01-09-0133 B01-09-0134 A-00037 0096-0003 0096-0039 A-00209 0096-0236 0090-0182 A-00219 A-00229 A-00244 A-00234 0096-0004 0096-0039 DESCRIPTION Motor Cover Nose Weldment Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert, M10 Turntable Weldment Clamp Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Grommet Battery Cable Kit A-Frame Connector Handle Connector Plug Screw, Hex Head Cap - M6 x 40 Washer, Nylon - M10 Hex Nut with Nylon Insert, M6 Battery Box Weldment – Driver Side Battery Box Weldment – Passenger Side Hinge Pin Washer, Flat, M16 Cotter Pin, 1/8 x 1 1/4 Battery Hold Down Plate Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert, M8 Battery Tray Spacer Battery, 6 Volt Terminal Boot – Black Terminal Boot – Red Ramp – Short Screw, Flat Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Rubber Bumper Screw, Round Head Machine - 10-24 x 3/4 Hex Nut with Nylon Insert, #10-24 Battery Box Latch Battery Latch Plate Tension Spring Spacer Screw, Hex Head Cap - M6 x 25 Hex Nut with Nylon Insert, M6 QTY. 1 1 2 2 4 4 Ref. 2 2 2 4 1 1 1 2 2 2 1 1 2 4 4 2 2 2 2 4 4 4 4 4 4 4 4 4 2 2 2 4 6 6 69 HAULOTTE GROUP 2 REPLACEMENT PARTS CONTROL COMPARTMENT ASSEMBLY 3 17 16 18 20 2 13 1 19 12 11 9 14 8 6 5 7 4 10 15 70 HAULOTTE GROUP 2 REPLACEMENT PARTS CONTROL COMPARTMENT ASSEMBLY ITEM NO. 1 3 4 5 PART NUMBER A-00200 B01-05-0056 or B01-05-0027 0096-0002 0096-0039 A-00290 6 7 8 0096-0002 0096-0039 A-00294 2 9 10 11 12 13 14 15 16 16A 16B 17 18 19 20 0096-0113 0096-0073 B00-00-0001 A-00233 0096-0018 0096-0047 0096-0041 A-00238 A-00082 B38-00-0001 0096-0002 B01-06-0053 0096-0125 0096-0126 DESCRIPTION Turntable Weldment Battery Charger 24V / 40A Linear, 110Volt or Battery Charger 24V / 40A Linear, 230 Volt Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Cover Stop Bracket Replaces A-00277L Effective 2007 Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Level Sensor Replaces A-00259 Effective 2007 Screw, Hex Head Cap - M4 x 16 Hex Nut with Nylon Insert, M4 Bubble Level, Bull’s-eye Lower Control Mount Screw, Hex Head Cap - M10 x 40 Washer, Nylon - M10 Hex Nut with Nylon Insert, M10 Lower Control Box Loop Back Plug Replacement Key - Not Shown Screw, Hex Head Cap - M6 x 20 Relay, 24Volts DC 20 Amp with Mounting Bracket Screw, Hex Head Cap - M5 x 16 Hex Nut with Nylon Insert, M5 QTY. Ref. 1 4 4 1 2 2 1 2 2 1 1 2 2 2 1 1 2 4 1 1 1 71 HAULOTTE GROUP 2 REPLACEMENT PARTS CONTROL COMPARTMENT ASSEMBLY (CONTINUED) - ANSI ONLY 1 2 4 8 5 6 25 15 7 3 18 22 23 24 17 20 21 19 16 9 14 12 11 72 10 13 HAULOTTE GROUP 2 REPLACEMENT PARTS CONTROL COMPARTMENT ASSEMBLY (ANSI CONTINUED) - ANSI ONLY ITEM NO. 1 2 3 4 5 6 7 8 9 10 PART NUMBER B01-06-0053 0096-0125 0096-0126 B01-06-0058 0096-0061 0096-0113 0096-0073 A-00200 A-00287 B01-10-0046 10A 0096-0002 10B 11 12 13 14 15 16 17 18 19 20 21 22 23 0096-0039 B01-10-0034 A-00288 B01-09-0029 0096-0002 0096-0039 A-00274 0090-0920 0090-0185 B01-10-0331 B01-10-0330 0096-0001 0096-0039 A-00297 24 25 0096-0131 0096-0039 DESCRIPTION Relay, 24V DC 20 Amp with Mounting Bracket Screw, Hex Head Cap - M5 x 16 Hex Nut with Nylon Insert, M5 Contactor, 24 Volts DC Washer, Flat - M4 Screw, Hex Head Cap - M4 x 16 Hex Nut with Nylon Insert, M4 Turntable Weldment GFI Mount Plate Outlet Box - Weather Tite Screw, Hex Head Cap - M6 x 20 - Not Shown Hex Nut with Nylon Insert, M6 - Not Shown Receptacle - GFI Cover, Clear Plastic Cord Grip, Plastic 1/2in Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Gas Spring Ball Stud, 10MM Hex Nut, Self-Locking, #5/16-18 Fuse Holder Fuse, 200 Amp Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert, M6 Motor Controller Replaces A-00255 Effective 2008 Screw, Hex Head Cap - M6 x 30 Hex Nut with Nylon Insert, M6 QTY. 1 2 2 1 4 2 2 Ref. 1 1 2 2 1 1 2 4 4 1 1 1 1 1 2 2 1 4 4 73 HAULOTTE GROUP 2 REPLACEMENT PARTS CONTROL COMPARTMENT ASSEMBLY (CONTINUED) - CE & AUSTRALIA 2 3 5 1 7 6 25 8 11 4 18 22 23 20 24 19 21 17 16 9 15B 10 12 15A 13 15 14 74 HAULOTTE GROUP 2 REPLACEMENT PARTS CONTROL COMPARTMENT ASSEMBLY (CONTINUED) - CE & AUSTRALIA ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 13A 13B 14 15 15A 15B 16 17 18 19 20 21 22 23 24 25 PART NUMBER A-00200 B01-06-0053 0096-0125 0096-0126 B01-06-0058 0096-0113 0096-0061 0096-0073 A-00287 0096-0002 0096-0039 B01-09-0029 B01-10-0046 0096-0002 0096-0039 B01-09-0009 B01-10-0332 A-00274 0090-0920 0090-0185 B01-10-0331 B01-10-0330 0096-0001 0096-0039 A-00297 DESCRIPTION Turntable Weldment Relay, 24Volts DC 20 Amp with Mounting Bracket Screw, Hex Head Cap - M5 x 16 Hex Nut with Nylon Insert, M5 Contactor, 24 Volts DC Screw, Hex Head Cap - M4 x 16 Washer, Flat - M4 Hex Nut with Nylon Insert, M4 GFI Mount Plate Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Cord Grip, Plastic 1/2in Outlet Box - Weather Tite Screw, Hex Head Cap - M6 x 20 - Not Shown Hex Nut with Nylon Insert, M6 - Not Shown Cord Grip, Aluminum Cover Screw - Comes with Cover Gasket - Comes with Cover Gas Spring Ball Stud, 10MM Hex Nut, Self-Locking, #5/16-18 Fuse Holder Fuse, 200 Amp Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert, M6 Motor Controller Replaces A-00255 Effective 2008 0096-0131 0096-0039 Screw, Socket Head Cap - M6 x 30 Hex Nut with Nylon Insert, M6 QTY. Ref. 1 1 1 1 2 2 2 1 4 4 1 1 2 2 1 1 2 1 1 1 1 1 1 2 2 1 4 4 75 HAULOTTE GROUP 2 REPLACEMENT PARTS CONTROL COMPARTMENT ASSEMBLY FOR DRIVE & SET OPTION 25 1 24 2 4 26 3 23 13 20 21 22 17 19 15 9 11 18 12 10 14 16 76 5 7 6 8 HAULOTTE GROUP 2 REPLACEMENT PARTS CONTROL COMPARTMENT ASSEMBLY FOR DRIVE & SET OPTION ITEM NO. 1 PART NUMBER A-00297 2 3 4 5 5A 5B 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 0096-0131 0096-0039 A-00200 A-00238 A-00082 B38-00-0001 A-00233 0096-0018 0096-0047 0096-0041 B01-10-0331 B01-10-0330 0096-0001 0096-0039 A-00235 0096-0010 0096-0040 B01-06-0058 0096-0113 0096-0061 0096-0073 B01-06-0053 0096-0125 0096-0126 A-00256 0096-0016 0096-0041 DESCRIPTION Motor Controller Replaces A-00255 Effective 2008 Screw, Hex Head Cap - M6 x 30 Hex Nut with Nylon Insert, M6 Turntable Weldment Lower Control Box Loop Back Plug Replacement Key - Not Shown Lower Control Mount Screw, Hex Head Cap - M10 x 40 Washer, Nylon - M10 Hex Nut with Nylon Insert, M10 Fuse Holder Fuse, 200 Amp Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert, M6 Power Unit Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert - M8 Contactor, 24 Volts DC Screw, Hex Head Cap - M4 x 16 Washer, Flat - M4 Hex Nut with Nylon Insert, M4 Relay, 24 Volts DC 20 Amp with Mounting Bracket Screw, Hex Head Cap - M5 x 16 Hex Nut with Nylon Insert, M5 Motor Cover Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 QTY. 2 8 8 Ref. 1 1 2 1 2 2 2 2 2 4 4 1 4 4 2 4 8 4 1 2 2 1 2 2 77 HAULOTTE GROUP 2 REPLACEMENT PARTS GROUND (LOWER) CONTROL BOX 11 10 5 12 78 HAULOTTE GROUP 2 REPLACEMENT PARTS GROUND (LOWER) CONTROL BOX ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 PART NUMBER A-00238 A-00238-B B01-10-0194 B01-01-0147 B01-01-0152 B01-01-0145 B01-01-0149 B01-02-0119 B01-02-0118 B01-01-0150 B01-01-0151 B01-01-0146 B01-01-0148 A-00238-D A-00238-L B01-10-0342 B01-10-0400 B38-00-0001 B01-10-0335 B01-10-0336 DESCRIPTION Ground (Lower) Control Box Complete Ground (Lower) Control Box Only Alarm Wiring Harness, Alarm Wiring Harness, DB9 Wiring Harness, Communication Wiring Harness, MTA Emergency Stop Button with Contact and Mount Key Switch, 3 Position Wiring Harness, Key Switch and Emergency Stop Ribbon Cable Wiring Harness, Communication Wiring Harness, Power Decal, Ground (Lower) Control Box Overlay Lid with Decal Only – Not Shown Switch Activating Disk - Not Shown Standoff, Circuit Board – Not Shown Replacement Key - Not Shown CPU Board - Attached to Lid Driver Board – Attached to Box QTY. 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 21 17 1 1 1 79 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER UNIT COMPARTMENT ASSEMBLY 4 A 1 2 8 7 6 DETAIL A 6 5 15 8 7 10 9 11 12 80 13 14 3 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER UNIT COMPARTMENT ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER A-00254HS 0096-0014 0096-0041 A-00228 A-00200 A-00274 0090-0920 0090-0185 A-00290 0096-0002 0096-0039 A-00268 B04-07-0033 0096-0002 0096-0039 DESCRIPTION Hydraulic Power Unit Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert - M10 Cover Brace Turntable Weldment Gas Spring Ball Stud, 10MM Hex Nut with Nylon Insert, 5/16-18 Cover Stop Bracket Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Tire Iron / Jack Handle Clamp Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 QTY. 1 3 1 1 Ref. 1 2 2 1 2 2 1 1 1 1 81 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER UNIT COMPONENTS 82 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER UNIT COMPONENTS ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NUMBER B02-15-0496 B02-14-0108 B02-15-0472 B02-14-0089 B02-14-0109 B02-14-0091 B02-14-0110 B02-14-0094L B02-14-0095 B02-14-0111 B02-14-0097 B02-14-0098 B02-14-0099 B02-14-0100 B02-14-0101 B02-14-0114 B02-02-0245 B02-02-0246 B02-02-0248 B02-14-0112 B02-14-0113 B02-15-0497 B02-15-0498 B02-02-0235 B02-15-0478 DESCRIPTION Manifold, Valve Housing Valve, Counterbalance Manual Pump, Extend / Retract / Rotate Valve, Cartridge - Outrigger Check Valve, Cartridge - Outrigger Valve, Check Valve, Check Valve, Proportional Coil Sterling, Proportional Valve Valve, Relief Valve, Relief Valve, Shuttle Valve, Cartridge - Rotator Valve, Counterbalance Valve, Cartridge - Basket Compensate Valve, Flow Control - Rotator Fitting, Plug - #2 ORB Fitting, Hex Plug Fitting, Plug - #4 ORB Coil, 20 VDC - #8 Coil, 20 VDC - #10 Stud, #1/4-20 x 5/8 Expansion Plug Fitting, Plug - #6 ORB Seal Ring QTY. 1 2 1 1 2 1 1 1 1 1 1 1 1 1 2 1 11 1 5 5 5 4 1 2 1 83 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER UNIT COMPONENTS (CONTINUED) 84 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER UNIT COMPONENTS (CONTINUED) ITEM NO. 1 2 3 4 5 5A 5B 5C 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NUMBER B02-15-0513 B02-15-0470 B02-15-0471 B02-15-0500 B02-15-0501 B02-00-0070 B02-15-0532 B02-15-0533 B02-15-0476 B02-15-0477 B02-02-0247 B02-15-0478 B02-15-0485 B02-15-0480 B02-15-0504 B02-02-0255 B02-15-0503 B02-02-0279 B02-15-0505 B02-02-0280 B02-15-0506 B02-02-0283 B02-02-0281 B02-02-0282 B02-15-0507 B02-02-0276 DESCRIPTION Reservoir Pump Assembly, 2.09 CCM Motor, Pump - 24 V DC Coupling, .875 x 2.795 Filter, Hydraulic Filter Only - Replacement Cap & “O” Ring “O” Ring only Sight Glass Screw, Socket Head Cap - M8 x 85 Fitting, Plug - M14 x 1.5 x 5.8 Seal Ring Clamp, Band - #10-16 Filter, Suction Allen Nut, 1/4-20 Fitting, M18 x HB-90M x HB-90 O-Ring, 110.72 x 3.53 NBR 70 D Fitting, JIC-8 x Push On FS x PO Hose, Black - 1/2 x 6” Fitting, JIC-8 x #6 M x M Screw, Hex Head Cap - #5/16-18 x 1 1/4 Fitting, JIC-8 x G 3/4 M x M Fitting, Plug - #12 ORB Fitting, 3/8 NPT x 1/2 M x HB Hose, Black - 1/2 x 15” Fitting, Plug - #8 ORB - Under Reservoir QTY. 1 1 1 1 1 1 1 2 1 1 2 1 4 1 1 2 1 1 2 1 2 1 1 1 85 86 16 13 DETAIL C 12 11 14 DETAIL B 15 12 11 3 13 2 13 12 10 C 1 9 B 8 2 A 7 12 DETAIL A 4 5 5 6 HAULOTTE GROUP 2 REPLACEMENT PARTS COVER ASSEMBLY HAULOTTE GROUP 2 REPLACEMENT PARTS COVER ASSEMBLY ITEM NO. 1 2 3 PART NUMBER A-00200 A-00228 A-00239 4 A-00240 5 6 0090-1080 A-00284 7 A-00292 7A 8 9 10 11 12 13 14 15 16 A-00293 A-00274 0090-0920 0090-0185 A-00252 0096-0002 0096-0039 A-00290 0096-0002 0096-0039 DESCRIPTION Turntable Weldment Cover Brace Cover, Right - Power Unit Replaces A03239 Effective 2007 Cover, Left - Control Replaces A-03240 Effective 2007 QTY. Ref. 2 1 Pop Rivet Controls Cover Weldment Replaces A-00258 Effective 2007 Cover Latch Assembly Replaces A-00250 Effective 2007 22 1 Key - Not Shown Gas Spring Ball Stud, 10MM Hex Nut with Nylon Insert, 5/16-18 Hinge Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Cover Stop Bracket Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 2 2 4 4 4 24 24 2 4 4 1 2 87 HAULOTTE GROUP 2 REPLACEMENT PARTS COUNTER WEIGHT ASSEMBLY (ANSI) 1 2 8 9 7 3 9A 9E 4 9D 9B 6 5 88 9C HAULOTTE GROUP 2 REPLACEMENT PARTS COUNTER WEIGHT ASSEMBLY (ANSI) ITEM NO. 1 2 3 4 5 6 7 8 9 9A 9B 9C 9D 9E PART NUMBER A-00200 A-00270 A-00285 0096-0002 0096-0039 0096-0032 0096-0065 0096-0045 A-00210 B01-10-0240 B01-10-0235 B01-10-0236 B01-10-0238 B01-10-0239 DESCRIPTION Turntable Weldment Counterweight Light Bracket Weldment Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Screw, Hex Head Cap - M16 x 30 Screw, Hex Head Cap - M20 x 80 Hex Nut with Nylon Insert, M20 Tail Light Kit License Plate Lamp Tail Light Grommet, Tail Light Marker Light, Red Grommet, Marker Light QTY. Ref. 1 1 2 2 3 4 4 1 1 2 2 2 2 89 HAULOTTE GROUP 2 REPLACEMENT PARTS COUNTER WEIGHT ASSEMBLY (CE & AUSTRALIA) 1 5 2 3 4 11 7 10 6 8 12B 12D 12A 9 12E 90 12C HAULOTTE GROUP 2 REPLACEMENT PARTS COUNTER WEIGHT ASSEMBLY (CE & AUSTRALIA) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 12A 12B 12C 12D 12E PART NUMBER A-00200 A-00270 A-03621 0096-0065 0096-0045 0096-0032 A-03622R A-03622L 0096-0002 0096-0039 A-03609 A-00860 A-03331CE A-05617 0096-0134 0096-0017 0096-0041 DESCRIPTION Turntable Weldment Counterweight Light Bracket Screw, Hex Head Cap - M20 x 80 Hex Nut with Nylon Insert, M20 Screw, Hex Head Cap - M16 x 30 Tail Light - Right Side Tail Light - Left Side Screw, Hex Head Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Harness - Tail Light to Tower Spare Tire and Mount Kit (Option) Spare Tire Mount Weldment Wheel Assembly Lug Nut - M16 Screw, Hex Head Cap - M10 x 30 Hex Nut with Nylon Insert, M10 QTY. Ref. 1 1 4 4 3 1 1 4 4 1 1 1 1 3 4 4 91 1 92 19 20 28B 28D DETAIL B-1 DETAIL A 18 31A 27 28A 22 28C 28F 28E 21 26 1 33 23 17 24 B-1 & B-2 DETAIL B-2 29 25 30 A 6 12 31 32 16 7 2 12 4 3 5 13 8 14 9 15 10 11 10 9 11 HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM ASSEMBLY HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 17 17A 18 19 20 21 22 23 24 25 26 27 28 28A 28B 28C 28D 28E 28F 28G 29 29A 30 31 32 33 PART NUMBER A-00502 A-00032 A-00026 A-00017 0096-0016 0096-0041 A-00552 B02-13-0130 A-00200 A-00021 A-00019 0096-0016 0096-0041 A-00024 A-00017 0096-0016 0096-0041 A-00551 B02-13-0128 B02-04-0101 A-00283 B01-08-0019A A-00280 0090-1103 A-00023 A-00019 0096-0016 0096-0041 A-00510 B22-00-0070 A-00540 A-00541 0096-0003 0096-0006 0096-0077 0096-0039 B33-04-0024 A-00550 B02-13-0132 A-00026 A-00017 0096-0016 0096-0041 DESCRIPTION Telescopic Boom Weldment Composite Bearing, 1.25 x 1.50 x 1.25 Pin, .75 x 7.0 Pin Retainer, .75 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Hydraulic Master Cylinder Seal Kit Turntable Weldment Pin, 1.25 x 8.5 Pin Retainer, 1.25 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Pin, .75 x 8.5 Pin Retainer, .75 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Hydraulic Boom Cylinder Seal Kit Valve, Lift Cylinder Emergency Lower Guide Coil, 20 VDC with Weather Pack Emergency Lower Handle Set Screw, 8-32 x 1/4 Pin, 1.25 x 7.25 Pin Retainer, 1.25 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Aluminum Extension Tube Kit - Wear Pads - Inner Wear Pad, Top Rear Wear Pad, Side Screw, Flat Head Socket Cap - M6 x 20 Screw, Flat Head Socket Cap - M6 x 25 Flat Washer, M6 Hex Nut with Nylon Insert, M6 Instructions - Inner Wear Pad Installation - Not Shown Extension Cylinder Seal Kit Pin, .75 x 7.0 Pin Retainer, .75 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 QTY. 1 2 1 1 1 1 1 1 Ref. 2 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref. 1 2 2 4 8 12 12 1 Ref. 1 1 1 1 1 93 94 22 20 24 23 DETAIL D 24 25 17 18 21 19 DETAIL E 15 5C FIXED END 26 27 DETAIL C 14 DETAIL A 1B 1A D 13 16 1 12 10 9 11 C E A . 7 8 8 6 DETAIL B 4 2 5A 5B DRIVEN END 5 B 3 HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM ASSEMBLY (CONTINUED) HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM ASSEMBLY (CONTINUED) ITEM NO. 1 1A 1B 1C 2 3 4 5 PART NUMBER A-00550 B02-04-0106 B02-04-0105 B02-13-0132 A-00510 A-00502 A-00531 A-00520 5A B00-00-0178 5B B00-00-0179 5C B00-00-0180 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 A-00536 0096-0010 0096-0040 A-00538 A-00539 0096-0056 0096-0040 0096-0012 0096-0040 0096-0014 0096-0041 A-00470 A-00471 A-00473 A-00469 0096-0001 0096-0053 23 24 25 25A 25B 25C 25D 26 27 0096-0104 0096-0040 A-00289 B01-10-0275 B01-09-0092 B01-09-0119 B01-09-0093 0096-0236 0090-0415 DESCRIPTION Extension Cylinder 1500 PSI Counter Balance Valve 2500 PSI Counter Balance Valve Seal Kit Telescopic Boom Tube (Aluminum) Telescopic Boom Weldment Slide Tube Cable Track, Single Piece Mounting, Replaces B00-00-0031 Cable Track-41 Links Effective 2010 Individual Link For A-00520 Replaces B00-00-0074 Effective 2010 Bracket, Cable Trak - Fixed End - Effective 2010 Replaces B29-00-0166-1 Left Hand B29-00-0166-2 Right Hand Bracket, Cable Trak - Driven End - Effective 2010 Replaces B29-00-0165-1 Left Hand B29-00-0165-2 Right Hand Cable Track Tray Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert, M8 Cable Support Tube Cable Slide Block Screw, Hex Head Cap - M8 x 30 Hex Nut with Nylon Insert, M8 Screw, Flat Head Socket Cap - M8 x 25 Hex Nut with Nylon Insert, M8 Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert, M10 Cage Storage Pad Cage Latch Plate Cage Latch Cage Latch Pad Screw, Hex Head Cap - M6 x 16 Screw, Hex Head Cap - M8 x 50 Replaces 0096-0049 Effective 2008 Flat Washer, M8 Hex Nut with Nylon Insert, M8 Strobe Light Assembly (Option) Strobe Light Connector Assembly - 2 Female - W/P - Not Shown Terminal - Female - W/P - 12/14 gage - Not Shown Seal - Wire - W/P - 16/18 gage - Green - Not Shown Screw, Round Head Machine - 10-24 x 3/4 Flat Washer, #10 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 8 8 1 1 2 2 4 4 4 4 1 1 1 1 4 1 2 4 1 1 1 2 2 2 2 95 19 18 20 96 DETAIL B 2 B 17 A 16C 16A 16B 16D 16E 1 10 16F 15 12 DETAIL A 13 14 4 8 7 2 6 11 9 5 3 HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM ASSEMBLY (CONTINUED) HAULOTTE GROUP 2 REPLACEMENT PARTS BOOM ASSEMBLY (CONTINUED) ITEM NO. 1 2 3 4 5 PART NUMBER A-00550 A-00510 A-00502 A-00531 A-00520 DESCRIPTION Extension Cylinder Telescopic Boom Tube (Aluminum) Telescopic Boom Weldment Slide Tube Cable Track, Single Piece Mounting, Replaces B00-00-0031 Effective 2010 QTY. Ref. Ref. Ref. Ref. Ref. 6 7 8 9 10 11 12 13 14 15 16 16A 16B 16C 16D A-00536 A-00529 A-00532 0096-0018 0096-0041 0096-0017 0096-0041 A-00537 0096-0098 0096-0040 B22-00-0069 A-00542 A-00533-2 A-00534 0096-0132 Cable Track Tray Tube Slider Back Tube Slider Screw, Hex Head Cap - M10 x 40 Hex Nut with Nylon Insert, M10 Screw, Hex Head Cap - M10 x 30 Hex Nut with Nylon Insert, M10 Boom Switch Block Screw, Hex Head Cap - M8 x 35 Hex Nut with Nylon Insert, M8 Kit - Wear Pads - Outer Wear Pad Front Bottom Wear Pad Boom - Gray Wear Pad Shim Screw, Hex Head Cap - M10 x 16 (Aluminum) Replaces 0096-0013 Effective 2008 Ref. 1 1 2 2 2 2 1 2 2 1 1 5 2-4 14 16E 16F 17 18 19 20 21 0096-0119 0096-0047 0096-0033 A-00535 0096-0017 0096-0041 A-00940 Flat Washer, M10 Washer, Nylon - M10 Screw, Flat Head Socket Cap - M16 x 35 Slider, Extension Cylinder Screw, Hex Head Cap - M10 x 30 Hex Nut with Nylon Insert, M10 Tire Mount Kit - Spare Tire (Option) - Not Shown 14 14 4 2 4 4 1 97 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (ANSI) 30 33 29 32 28 31 27 34 37 6 36 1 26 35 23 2 8 24 25 15 22 9 19 12 11 7 5 10 13 21 14 A 20 16 40 17 18 11 42 38 39 41 DETAIL A 98 LOCATION DETAIL 3 4 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (ANSI) ITEM NO. 1 2 3 4 5 6 7 8 9 10 10A 10B 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28A 28B 28C 29 30 31 32 33 34 35 36 PART NUMBER A-00510 A-00027 A-00034 0096-0012 0096-0040 0096-0020 0096-0042 A-00522 A-00031 A-00553 B02-13-0131 B02-04-0095 A-00033 A-00025 A-00018 0096-0016 0096-0041 A-00035 A-00017 0096-0016 0096-0041 0096-0015 0096-0041 A-00601 A-00038 0096-0003 0096-0039 A-00610 B01-10-0392 B01-10-0034 A-00288 0096-0002 0096-0039 B01-10-0046 A-00979 B01-09-0029 0096-0001 0096-0039 0096-0016 0096-0041 0096-0055 DESCRIPTION Telescopic Boom Tube (Aluminum) Pin, .75 x 5.25 Pin Retainer, .75 - Flat Head Screw, Flat Head Cap - M8 x 25 Lock Nut M8 Screw, Hex Head Cap - M12 x 30 Hex Nut with Nylon Insert, M12 Boom End Weldment Bearing, Composite - 1.00 x 1.25 x 1.00 Slave Cylinder Seal Kit Valve, Counter Balance - CABG-LHN Bearing, Composite - .50 x .625 x .75 Pin, 1.0 x 6.5 Pin Retainer. 1.0 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Pin, .75 x 6.5 Pin Retainer, .75 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Screw, Socket Head Cap - M10 x 20 Hex Nut with Nylon Insert, M10 Platform Pivot Weldment Ramp Screw, Flat Head Socket Cap - M6 x 20 Hex Nut with Nylon Insert, M6 Platform Mount Weldment Cover, GFI Receptacle Replaces B01-10-0035 Effective 2009 Receptacle - GFI Plastic Cover Screw, Hex Head Cap - M6 x 20 - Not Shown Hex Nut with Nylon Insert, M6 - Not Shown Outlet Box - Weather Tite Bulkhead Mount Cord Grip, Plastic 1/2in Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert - M6 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Screw, Hex Head Cap - M12 x 190 QTY. Ref. 1 1 1 1 10 10 1 2 1 1 2 4 1 1 1 1 1 1 1 1 2 2 1 4 8 8 1 1 1 1 2 2 1 1 1 2 2 2 2 1 99 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (ANSI CONTINUED) 30 33 29 32 28 31 27 34 37 6 36 1 26 35 23 2 8 24 25 15 22 9 19 12 11 7 5 10 13 21 14 A 20 16 40 17 18 11 42 38 39 41 DETAIL A 100 LOCATION DETAIL 3 4 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (ANSI CONTINUED) ITEM NO. 37 38 39 40 41 42 PART NUMBER 0096-0042 A-00608 A-00606-L A-00606-R A-00609 0090-1112 DESCRIPTION Hex Nut with Nylon Insert, M12 Compression Spring Snap Pin, Left Snap Pin, Right Knob, Platform Latch Roll Pin, 1/4 X 1.5 QTY. 1 1 1 1 2 2 101 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (CE) 36 35 29 37 33 32 4 1 30 41 31 2 39 40 7 34 38 8 47 6 5 3 45 44 10 47 43 11 42 46 16 NOTE: 48 SCREW #44 TORQUE TO 20 N-m (15 lb-ft) SCREW #47 SHOULD SPIN BY HAND 12 20 14 13 22 58 24 42 52 51 56 49 50 15 19 27 18 26 53 57 54 102 28 55 21 25 23 17 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (CE) ITEM NO. 1 2 3 4 5 6 7 8 9 10 10A 10B 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER A-00510 A-00522 A-00031 0096-0020 0096-0042 A-00027 A-00034 0096-0012 0096-0040 A-00553 B02-13-0131 B02-04-0095 A-00601 A-00033 A-00025 A-00018 0096-0016 0096-0041 A-00035 A-00017 0096-0016 0096-0041 0096-0015 0096-0041 A-00606-L A-00606-R A-00608 A-00033 A-00609 0090-1112 DESCRIPTION Telescopic Boom Tube (Aluminum) Boom End Weldment Bearing, Composite - 1.00 x 1.25 x 1.00 Screw, Hex Head Cap - M12 x 30 Hex Nut with Nylon Insert, M12 Pin, .75 x 5.25 Pin Retainer, .75 - Flat Head Screw, Flat Head Cap - M8 x 25 Lock Nut M8 - Not Shown Slave Cylinder Seal Kit, For A-00553 Valve, Counter Balance - CABG-LHN Platform Pivot Weldment Bearing, Composite - .50 x .625 x .75 Pin, 1.0 x 6.5 Pin Retainer. 1.0 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Pin, .75 x 6.5 Pin Retainer, .75 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Screw, Socket Head Cap - M10 x 20 Hex Nut with Nylon Insert, M10 Snap Pin, Left Snap Pin, Right Compression Spring Bearing, Composite - .50 x .625 x .75 Knob, Platform Latch Roll Pin, 1/4 X 1.5 QTY. Ref. 1 2 10 10 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 2 2 2 103 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (CE CONTINUED) 36 35 29 37 33 32 4 1 30 41 31 2 39 40 7 34 38 8 47 6 5 3 45 44 10 47 43 11 42 46 16 NOTE: 48 SCREW #44 TORQUE TO 20 N-m (15 lb-ft) SCREW #47 SHOULD SPIN BY HAND 12 20 14 13 22 58 24 42 52 51 56 49 50 15 19 27 18 26 53 57 54 104 28 55 21 25 23 17 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (CE CONTINUED) ITEM NO. 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 PART NUMBER A-00979 A-00977 0096-0055 0096-0042 0096-0016 0096-0041 A-00992 0096-0085 0096-0039 A-00033 A-00982 0096-0055 0096-0042 A-00988-1 A-00990B 0096-0086 45 46 47 0096-0042 A-00990A 0096-0069 48 49 50 51 52 53 54 55 56 57 0096-0041 A-00038 0096-0003 0096-0077 0096-0039 A-00994 A-00995 0096-0046 0090-0147 0096-0009 DESCRIPTION Bulkhead Mount Platform Mount Weldment Screw, Hex Head Cap - M12 x 190 Hex Nut with Nylon Insert, M12 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Load Sense Interface Module Screw, Hex Head Cap - M6 x 60 Hex Nut with Nylon Insert - M6 Bearing, Composite - .50 x .625 x .75 Load Sense Weldment Screw, Hex Head Cap - M12 X 190 Hex Nut with Nylon Insert - M12 Load Cell With Turck Connector Load Sense Spacer B Screw, Hex Head Cap - M12 x 65 NOTE: Torque to 20 N-m (15 lb-ft) Hex Nut with Nylon Insert - M12 Load Sense Spacer A Screw, Hex Head Cap - M10 x 75 NOTE: Bolt should Spin by Hand Hex Nut with Nylon Insert, M10 Ramp Screw, Flat Head Socket Cap - M6 x 20 Flat Washer, M6 Hex Nut with Nylon Insert - M6 Load Sense Roller Bar Load Sense Roller Flat Washer, M12 Cotter Pin, 1/8 x 1 1/4 Screw, Hex Head Cap - M8 x 10 QTY. 1 1 1 1 2 2 1 3 3 4 1 1 1 1 2 2 2 1 1 1 4 8 8 8 1 2 4 2 2 105 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (AUSTRALIA) 26 23 27 25 24 28 19 20 4 1 22 15 16 2 18 34 17 7 21 8 14 13 6 5 12 3 31 10 32 34 11 29 30 NOTE: SCREW #31 TORQUE TO 15 lb-ft (20 N-m) SCREW #34 SHOULD SPIN BY HAND 60 61 58 35 56 33 57 52 45 29 44 38 43 59 47 41 54 42 48 51 49 36 37 106 39 40 50 53 46 55 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (AUSTRALIA) ITEM NO. 1 2 3 4 5 6 7 8 9 10 10A 10B 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER A-00510 A-00522 A-00031 0096-0020 0096-0042 A-00027 A-00034 0096-0012 0096-0040 A-00553 B02-13-0131 B02-04-0095 A-00601 A-00977 A-00982 A-00033 0096-0055 0096-0042 0096-0055 0096-0042 A-00979 0096-0016 0096-0041 B01-09-0144 B01-10-0365 0096-0001 0096-0039 A-00992 0096-0085 0096-0039 DESCRIPTION Telescopic Boom Tube (Aluminum) Boom End Weldment Bearing, Composite - 1.00 x 1.25 x 1.00 Screw, Hex Head Cap - M12 x 30 Hex Nut with Nylon Insert, M12 Pin, .75 x 5.25 Pin Retainer, .75 - Flat Head Screw, Flat Head Cap - M8 x 25 Lock Nut M8 - Not Shown Slave Cylinder Seal Kit, For A-00553 Valve, Counter Balance - CABG-LHN Platform Pivot Weldment Platform Mount Weldment Load Sense Weldment Bearing, Composite - .50 x .625 x .75 Screw, Hex Head Cap - M12 x 190 Hex Nut with Nylon Insert, M12 Screw, Hex Head Cap - M12 X 190 Hex Nut with Nylon Insert - M12 Bulkhead Mount Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Cord Grip, Metric Outlet Box Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert, M6 (Not Shown) Load Sense Interface Module Screw, Hex Head Cap - M6 x 60 Hex Nut with Nylon Insert - M6 QTY. Ref. 1 2 10 10 1 1 1 1 1 1 2 1 1 1 4 1 1 1 1 1 2 2 1 1 2 2 1 3 3 107 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (AUSTRALIA CONTINUED) 26 23 27 25 24 28 19 20 4 1 22 15 16 2 18 34 17 7 21 8 14 13 6 5 12 3 31 10 32 34 11 29 30 NOTE: SCREW #31 TORQUE TO 15 lb-ft (20 N-m) SCREW #34 SHOULD SPIN BY HAND 60 61 58 35 56 33 57 52 45 29 44 38 43 59 47 41 54 42 48 51 49 36 37 108 39 40 50 53 46 55 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM MOUNT ASSEMBLY (AUSTRALIA CONTINUED) ITEM NO. 29 30 31 PART NUMBER A-00988-1 A-00990B 0096-0086 32 33 34 0096-0042 A-00990A 0096-0069 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 0096-0041 A-00994 A-00995 0090-0147 0096-0009 0096-0046 A-00038 0096-0003 0096-0077 0096-0039 A-00606-R A-00606-L 0090-1112 A-00609 A-00033 A-00608 0096-0015 0096-0041 A-00035 A-00017 0096-0016 0096-0041 A-00025 A-00018 0096-0016 0096-0041 A-00033 DESCRIPTION Load Cell With Turck Connector Load Sense Spacer B Screw, Hex Head Cap - M12 x 65 NOTE: Torque to 20 N-m (15 lb-ft) Hex Nut with Nylon Insert - M12 Load Sense Spacer A Screw, Hex Head Cap - M10 x 75 NOTE: Bolt should Spin by Hand Hex Nut with Nylon Insert, M10 Load Sense Roller Bar Load Sense Roller Cotter Pin, 1/8 x 1 1/4 Screw, Hex Head Cap - M8 x 10 Flat Washer, M12 Ramp Screw, Flat Head Socket Cap - M6 x 20 Flat Washer, M6 Hex Nut with Nylon Insert - M6 Snap Pin, Right Snap Pin, Left Roll Pin, 1/4 X 1.5 Knob, Platform Latch Bearing, Composite - .50 x .625 x .75 Compression Spring Screw, Socket Head Cap - M10 x 20 Hex Nut with Nylon Insert, M10 Pin, .75 x 6.5 Pin Retainer, .75 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Pin, 1.0 x 6.5 Pin Retainer. 1.0 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Bearing, Composite - .50 x .625 x .75 QTY. 1 2 2 2 1 1 1 1 2 2 2 4 4 8 8 8 1 1 2 2 2 1 2 2 1 1 1 1 1 1 1 1 2 109 HAULOTTE GROUP 2 REPLACEMENT PARTS AC POWER HOOK-UP ASSEMBLY (ANSI) 2 1 3 4 PLATFORM 6 5 7 8 TURNTABLE BASE 9 110 10 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER HOOK-UP ASSEMBLY (ANSI) ITEM NO. 1 2 3 4 5 6 7 8 9 10 PART NUMBER B01-10-0046 B01-09-0029 A-00722 B01-01-0195 B01-01-0194 A-00944 A-00178 A-00179 A-00186 0090-1081 DESCRIPTION Outlet Box Cord Grip, Plastic 1/2in Harness, Wire AC - 110 Volt to Platform Wire Assembly, GFI Box - Cage Wire Assembly, GFI Box - Trailer Wire Assembly, 110 Volt Connector, 16/20 Amp Cord Assembly Lock, Connector Screw, Pan Head Sheet Metal - # 4 x 3/4 QTY. 2 3 1 1 1 1 1 1 1 2 111 HAULOTTE GROUP 2 REPLACEMENT PARTS AC POWER HOOK-UP ASSEMBLY – UNIVERSAL 3 2 1 1B 4 1A PLATFORM 5 6 7 9 8 TURNTABLE BASE 10 112 11 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER HOOK-UP ASSEMBLY – UNIVERSAL ITEM NO. 1 1A 1B 2 3 4 5 6 7 8 9 10 11 PART NUMBER B01-10-0332 B01-10-0046 B01-09-0029 A-00722 B01-01-0195 B01-01-0194 A-00944 B01-10-0360 A-00178 A-00186 0090-1081 DESCRIPTION Cover Screw - Comes with Cover Gasket - Comes with Cover Outlet Box Cord Grip, Plastic 1/2in Wire Harness - AC - 110 Volt Wire Assembly - Platform to Turntable Wire Assembly - Turntable to Base Wire Assembly - 110 Volt Cord Assembly Connector, 16/20 Amp Lock, Connector Screw, Pan Head Sheet Metal - # 4 x 3/4 QTY. 1 1 2 1 3 1 1 1 1 1 1 1 2 113 HAULOTTE GROUP 2 REPLACEMENT PARTS AC POWER HOOK-UP ASSEMBLY – CONTINENTAL EUROPE 3 2 1 4 PLATFORM 5 6 7 8 9 TURNTABLE BASE 10 114 11 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER HOOK-UP ASSEMBLY – CONTINENTAL EUROPE ITEM NO. 1 2 3 3A 4 5 6 7 8 9 10 11 PART NUMBER B01-10-0351 B01-10-0350 B01-10-0349 A-00722 B01-01-0195 B01-01-0194 A-00944 A-00178 B01-10-0348 A-00186 0090-1081 DESCRIPTION Socket Gasket Box Screw - Comes with Box Wire Harness - AC - 110 Volt Wire Assembly - Platform to Turntable Wire Assembly - Turntable to Base Wire Assembly - 110 Volt Connector, 16/20 Amp Cord Assembly Lock, Connector Screw, Pan Head Sheet Metal - # 4 x 3/4 QTY. 1 1 1 4 1 1 1 1 1 1 1 2 115 HAULOTTE GROUP 2 REPLACEMENT PARTS AC POWER HOOK-UP ASSEMBLY – UNITED KINGDOM 2 1 3 4 5 6 8 7 9 116 10 HAULOTTE GROUP 2 REPLACEMENT PARTS POWER HOOK-UP ASSEMBLY – UNITED KINGDOM ITEM NO. 1 2 3 4 5 6 7 8 9 10 PART NUMBER B01-10-0384 B01-10-0385 A-00722 B01-01-0195 B01-01-0194 A-00944 A-00178 B01-10-0382 A-00186 0090-1081 DESCRIPTION Receptacle Box Wire Harness - AC - 110 Volt Wire Assembly - Platform to Turntable Wire Assembly - Turntable to Base Wire Assembly - 110 Volt Connector, 16/20 Amp Cord Assembly Lock, Connector Screw, Pan Head Sheet Metal - # 4 x 3/4 QTY. 1 1 1 1 1 1 1 1 1 2 117 HAULOTTE GROUP 2 REPLACEMENT PARTS AC POWER HOOK-UP ASSEMBLY (AUSTRALIA) 3 2 5 PLATFORM 1 13 14 6 16 12 9 17 7 15 8 10 11 BASE 19 18 118 TURNTABLE HAULOTTE GROUP 2 REPLACEMENT PARTS AC POWER HOOK-UP ASSEMBLY (AUSTRALIA) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER B01-09-0144 B01-10-0365 0096-0001 0096-0039 A-03690 B01-09-0029 B01-09-0009 A-03691 A-03645 0096-0016 0096-0041 B01-10-0366 B01-09-0144 B01-10-0367 B01-10-0364 0096-0001 0096-0039 A-03646 0090-1081 DESCRIPTION Cord Grip, Metric Outlet Box Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert, M6 (Not Shown) Wire, AC - Platform to Turntable Cord Grip - Plastic 1/2in Cord Grip, Aluminum Wire, AC - Turntable to Base Mount Plate Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Mounting Enclosure Cord Grip, Metric Circuit Breaker, 2 Pole Inlet Plug Box Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert, M6 Cover Plate Screw, Pan Head Sheet Metal - # 4 x 3/4 QTY. 1 1 2 2 1 1 1 1 1 2 2 1 1 1 1 4 4 1 2 119 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM ASSEMBLY 23B 23D 23C 23E 2 23F 23A 1 3 7 6 4 5 12 17 8 A 13 9 11 21 10 12 14 17 22 18 19 20 POSTERIOR VIEW A DETAIL A 16 15 POSTERIOR VIEW B 120 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM ASSEMBLY ITEM NO. 1 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23A 23B 23C 23D 23E 23F 23G 23H PART NUMBER A-00449 A-00450 A-00465 A-00931 A-00461 A-00466 0090-0679 0096-0016 0096-0041 A-00475 A-00468 A-00474 0096-0001 0096-0039 0096-0017 0096-0041 A-00071 0090-0147 A-00028 A-00464 A-00463 0096-0052 0096-0115 0096-0039 A-02600 A-02601 A-02609 A-02610 0096-0066 0096-0041 0096-0010 0096-0040 B37-00-0006 DESCRIPTION Platform Assembly Platform Weldment Upper Control Box Upper Control Box - Drive & Set (Option) Upper Control Box Mount Control Box Latch Pop Rivet, 5/32 x .250 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Manual Storage Box Manual Mount Plate Cord Wrap Bracket Screw, Hex Head Cap - M6 x 16 Hex Nut with Nylon Insert, M6 Screw, Hex Head Cap - M10 x 30 Hex Nut with Nylon Insert, M10 Pin, 0.5” x 8.875” Cotter Pin, 1/8 x 1 1/4 Clevis Pin with Tension Lock Mid Rail Tube Mid Rail End Screw, Hex Head Cap - M6 x 40 Screw, Socket Head Cap - M6 x 25 Hex Nut with Nylon Insert, M6 Tool Box Assembly (Option) Tool Box Cup Holder Rear Brace Hex Head Cap - M10 x 60 Hex Nut with Nylon Insert - M10 Screw, Hex Head Cap - M8 x 20 Hex Nut with Nylon Insert - M8 - Not Shown Lock - Utility Cylinder Knob Style - Not Shown QTY. 1 1 1 1 1 1 2 2 2 1 1 1 4 4 2 2 1 2 1 1 4 2 2 4 1 1 1 1 2 2 2 2 1 121 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM (UPPER) CONTROL BOX 2 3 4 6, 7, 8 1 5 9 122 HAULOTTE GROUP 2 REPLACEMENT PARTS PLATFORM (UPPER) CONTROL BOX ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER A-00465 A-00465-B B01-02-0119 B01-10-0194 B01-01-0153 B01-01-0154 B01-10-0337 A-00462 0096-0006 0096-0039 A-00465-D B01-10-0341 B01-10-0400 DESCRIPTION Platform (Upper) Control Box Platform (Upper) Control Box - Only Emergency Stop Button with Contact and Mount Alarm Wiring Harness, Alarm Wiring Harness, Tail, Upper Control Box Circuit Board, Upper Spool - Now Shown Screw, Flat Head Socket Cap - M6 x 25 Hex Nut with Nylon Insert - M6 Decal, Platform (Upper) Control Box Overlay Switch Activating Disk - Now Shown Standoff, Circuit Board - Not Shown QTY. 1 1 1 1 1 1 1 3 3 3 1 15 10 123 HAULOTTE GROUP 124 2 REPLACEMENT PARTS HAULOTTE GROUP 3 SCHEMATICS 3 SCHEMATICS 3632T / HTT 13 ELECTRICAL WIRE HARNESS - ELECTRICAL .................................................. 126 3632T / HTT 13 ELECTRICAL WIRE HARNESS - P1 STANDARD................................................... 127 3632T / HTT 13 ELECTRICAL WIRE HARNESS - P1 DRIVE & SET OPTION .............................. 128 3632T / HTT 13 ELECTRICAL WIRE HARNESS - P2 .................................................................... 129 3632T / HTT 13 ELECTRICAL WIRE HARNESS - P3 ......................................................................... 130 3632T / HTT 13 ELECTRICAL WIRE HARNESS - P4 ......................................................................... 131 A-00153 MARKER AND TAIL LIGHT CONTINUOUS ROTATION WIRE HARNESS .................... 132 A-00198 MARKER AND TAIL LIGHT 700° ROTATION WIRE HARNESS ..................................... 132 A-00782 ELECTRIC BRAKE TAIL LIGHT CONTINUOUS ROTATION WIRE HARNESS ............. 132 A-00193 ELECTRIC BRAKE TAIL LIGHT 700° ROTATION WIRE HARNESS .............................. 133 A-00210 TAIL LIGHT REAR WIRE HARNESS............................................................................... 133 A-00714 PLATFORM WIRE HARNESS ......................................................................................... 133 A-00716 PUMP AND CYLINDER WIRE HARNESS ....................................................................... 134 A-00718 POWER WIRE HARNESS ................................................................................................ 135 A-00719 OUTRIGGER SWITCH CONTINUOUS ROTATION WIRE HARNESS ............................. 135 A-00720 OUTRIGGER COIL CONTINUOUS ROTATION WIRE HARNESS .................................. 136 A-00746 OUTRIGGER COIL AND SWITCH 700° ROTATION WIRE HARNESS ........................... 137 A-00715 ANALOG WIRE HARNESS – PRIOR TO 2008 ................................................................ 138 A-00721 ANALOG WIRE HARNESS – EFFECTIVE 2008 ............................................................. 138 A-00948 ANALOG – WIRE HARNESS FOR DRIVE & SET OPTION ............................................. 139 A-00726 110 VOLTS AC TRAILER TO TOWER WIRE HARNESS ................................................ 139 A-00722 110 VOLTS AC TOWER TO PLATFORM WIRE HARNESS ............................................ 140 B01-01-0194 GFI BOX TO TRAILER WIRE HARNESS ................................................................. 140 B01-01-0195 GFI BOX TO PLATFORM WIRE HARNESS ............................................................. 140 A-03608 TRAILER LIGHTS WIRE HARNESS (CE) .......................................................................... 141 A-03692 TAIL LIGHT REAR WIRE HARNESS (AUSTRALIA) ....................................................... 142 A-03609 TAIL LIGHT TO TOWER WIRE HARNESS (CE & AUSTRALIA) ............................................ 143 A-03644 SWITCH ASSEMBLY – N/O (CE & AUSTRALIA)............................................................ 144 A-03647 SWITCH ASSEMBLY – N/C (CE & AUSTRALIA) ............................................................ 144 A-00944 WIRE ASSEMBLY – 100 VOLT 700 ROTATION (CE & AUSTRALIA) ............................ 144 B01-01-0188 WIRE ASSEMBLY – FUSE (CE) ............................................................................... 145 B01-10-0352 WIRE ASSEMBLY CHARGER TO GFI ..................................................................... 145 B01-10-0348 IEC TO GFI - CONTINENTAL EUROPE ................................................................... 145 B01-10-0382 IEC TO GFI – UNITED KINGDOM............................................................................. 145 A-03691 220 VOLTS AC TRAILER TO TOWER WIRE HARNESS ................................................ 146 A-03690 220 VOLTS AC TOWER TO PLATFORM WIRE HARNESS ............................................ 146 A-00272 BATTERY LAYOUT ......................................................................................................... 147 A-00943 BATTERY LAYOUT FOR DRIVE & SET OPTION ........................................................... 148 A-00700 AIR LINE TO PLATFORM ................................................................................................ 149 A-00701 WATER LINE TO PLATFORM ......................................................................................... 149 HYDRAULIC SCHEMATIC................................................................................................................ 150 HYDRAULIC SCHEMATIC FOR DRIVE & SET OPTION ............................................................... 152 A-00182 HYDRAULIC HOSE LAYOUT – TRAILER 360° CONTINUOUS ROTATION....................... 154 A-03182 HYDRAULIC HOSE LAYOUT - TRAILER 700° ROTATION ............................................ 155 A-00269 HYDRAULIC HOSE LAYOUT – BOOM ........................................................................... 156 A-00928 MANIFOLD FOR DRIVE & SET OPTION ......................................................................... 158 A-00938 HYDRAULIC HOSE LAYOUT FOR DRIVE & SET OPTION ............................................ 160 A-00939 OUTRIGGER COIL TO SWITCHES FOR DRIVE & SET OPTION ................................... 162 A-00947 MANIFOLD HARNESS FOR DRIVE & SET OPTION ...................................................... 163 A-00946 BRAKE SWITCH HARNESS FOR DRIVE & SET OPTION .............................................. 163 125 HAULOTTE GROUP 3 SCHEMATICS 3632T / HTT 13 ELECTRICAL WIRE HARNESS - ELECTRICAL LH Tailight RH Tailight LP Y Platform GFI ML B Line Load C1-C26 Refers to thecoil number from the Hydraulic Schematic Engine Stop A-00992 Load Cell Module A-00722 Base GFI A-00210 IC Engine Option Upper Control Box A-00465 Standard A-00931 Drive & Set Load Hot W A-00988-1 Load Cell Starter Coil Hot White Red R Green + R Line - Black F D E A 1 2 3 4 C A-00944 – – – – Engine Run 10 - + B Engine Starter White R R Engine Spark A-00425 ML White G Red White Green Black 26 Engine Stop 25 Engine Start Wh Bla Re 24 Blu Or Gr Throttle 27 Choke 3 1 6 2 4 7 A-00718 9 GND 8 9 A-00714 A-00746 Standard A-00939 Drive & Set 36 Loop Back Plug Replacement # A-00082 J4 P4 & P5 A-00721 Standard A-00948 Drive & Set 24 23 16 8 1 A-01441 A-00716 35 P3 12 24 P1 1 P2 12 1 25 27 20 24 21 31 26 A-00946 24 3 4 26 15 16 16 22 8 23 15 2 27 13 14 23 20 9 1 1 4 10 19 + - X Y R B O Br + 13 7 11 Brake Switch 22 A-00723 1 8 23 10 9 14 17 35 33 32 18 34 - + C5 Cyl Coil Strobe C8 Prop Coil C 14 PLT DN Level Sensor C 6A Chk Valve C 13 PLT UP A B - C 10 Rot CCW C 11 Boom RET C6 OR EXT C9 Rot CW C 12 Boom EXT C7 OR RET R Pump 30 B01-01-0188 86 85 87 Main Motor Controller 5 B+ A 12 B+ A A-00272 Battery Cable Kit A-00943 Battery Cable Kit-Drive & Set 12 1 1 B- 8 5 Amp Fuse Aux Motor Controller 5 B- 8 A2 A1 Contactor 200 A Fuse A2 200 A Fuse A1 Contactor W B Y G Drive & Set Manifold LF NO C1 LF Coil C3 LR Coil C2 RF Coil C4 RR Coil ML A-00947 RF NO ML A A-00198 Hyd Brakes A-00193 Elec Brakes 87a L N IEC Recpticle Boom Down NC Boom Down Relay NC RR NO A 85(-) 86(+) 126 2 A2E 86 30 87a 30 87 Outrigger Switches D1E 1 Main Pump Motor 2 A2E D1E 33 34 C26 Coil LR NO 85 Tail Lights 12 Boom Down NO 1 Aux Pump Motor A-01443 A-01442 11 10 9 8 7 6 C25 Coil C24 Coil C23 Coil C22 Coil C21 Coil C20 Coil HAULOTTE GROUP 3 SCHEMATICS 3632T / HTT 13 ELECTRICAL WIRE HARNESS - P1 STANDARD A-00718 Loop Back Plug Replacement # A-00082 J4 P4 & P5 A-00721 Standard 36 24 23 16 35 P3 12 2 1 B R 8 1 1 16 20 24 P1 8 P2 1 15 22 23 12 9 1 10 B01-01-0188 O X B R R 30 86 Y - A B Br + GND Engine Tach Level Sensor 85 87 Main Motor Controller 5 B+ A 12 1 B- 8 5 Amp Fuse A2 A1 Contactor 200 A Fuse A-00272 Battery Cable Kit A 85(-) 86(+) 87a 30 87 2 A2E D1E 1 Main Pump Motor 127 HAULOTTE GROUP 3 SCHEMATICS 3632T / HTT 13 ELECTRICAL WIRE HARNESS - P1 DRIVE & SET OPTION A-00718 Loop Back Plug Replacement # A-00082 J4 P4 & P5 A-00948 Drive & Set 36 24 23 16 8 1 35 P3 12 24 P1 1 P2 12 1 A-00946 2 1 1 B R 16 20 8 15 22 23 9 10 4 19 Brake Switch GND Engine Tach B01-01-0188 X B Level Sensor + R 85 87 Main Motor Controller 5 12 1 8 5 Amp Fuse O R 30 86 Y - A B Br B+ A Aux Motor Controller 5 B+ A 12 1 B- B- 8 A2 A1 Contactor 200 A Fuse A2 200 A Fuse A1 Contactor A 85(-) 86(+) 87a 30 87 A2E 2 D1E 1 Main Pump Motor 128 A2E 2 D1E 1 Aux Pump Motor HAULOTTE GROUP 3 SCHEMATICS 3632T / HTT 13 ELECTRICAL WIRE HARNESS - P2 Loop Back Plug Replacement # A-00082 J4 P4 & P5 A-00721 Standard A-00948 Drive & Set 36 24 23 16 8 1 P3 12 A-00716 35 24 P1 1 P2 12 1 9 1 11 7 8 13 14 23 9 10 10 34 17 18 35 32 33 21 31 20 26 25 24 27 IC Engine Option Starter Coil A-00425 Engine Stop Engine Spark Engine Starter P1 C8 Prop Coil + C 14 PLT DN - C 10 Rot CCW C9 Rot CW Engine Run A-01441 26 Engine Stop C 6A Chk Valve C 13 PLT UP C5 Cyl Coil 10 C 11 Boom RET C 12 Boom EXT C6 OR EXT C7 OR RET 25 Engine Start 24 Throttle 27 Choke P1 9 Pump 129 HAULOTTE GROUP 3 SCHEMATICS 3632T / HTT 13 ELECTRICAL WIRE HARNESS - P3 Loop Back Plug Replacement # A-00082 J4 P4 & P5 A-00746 Standard A-00939 Drive & Set 36 24 23 16 8 1 P3 12 24 3 2 24 P1 1 1 35 4 27 26 13 P2 12 15 14 1 16 22 Pin Location 23 A-00939 Drive & Set Only LF NO LF Coil C1 RF Coil C2 LR Coil C3 RR Coil C4 A-00723 RF NO Boom Down NO A Strobe LR NO 85 87a 86 30 Boom Down Relay NC A 85(-) Boom Down NC RR NO 87a A-00947 30 86(+) 87 Outrigger Switches Pin 12 Location Drive & Set Manifold 33 34 C26 Coil 130 11 10 9 8 7 6 C25 Coil C24 Coil C23 Coil C22 Coil C21 Coil C20 Coil HAULOTTE GROUP 3 SCHEMATICS 3632T / HTT 13 ELECTRICAL WIRE HARNESS - P4 Upper Control Box A-00465 Standard A-00931 Drive & Set A-00992 Load Cell Module A-00988-1 Load Cell Red Green R R R R + White - Black + B F E Wh D A Bla Blu 3 – – – – Red White Green Black Re Or 6 4 1 2 3 4 C - Gr 8 7 9 A-00714 J4 P4 & P5 36 24 23 16 P3 12 1 Loop Back Plug Replacement # A-00082 35 24 P1 8 1 P2 12 1 131 HAULOTTE GROUP 3 SCHEMATICS A-00153 MARKER AND TAIL LIGHT CONTINUOUS ROTATION WIRE HARNESS 6" 54" Splices B01-09-0091 Female Terminal B01-09-0093 Cable Seal Green 48" Braided Loom & Heat Seal W Br A B Y C D G 4Pin Flat Plug Part Number Rev- B01-09-0124 4 Pos Female Housing Wires Need to be molded together Label 246" A-00198 MARKER AND TAIL LIGHT 700° ROTATION WIRE HARNESS 6" 56" Splices 4Pin Flat Plug 50" Braided Loom & Heat Seal Part Number Rev- Ground(-) Marker Lights Driver Side Signal Passanger Side Signal B01-09-0093 Cable Seal Green B01-09-0110 Male Term W A Br B Y C G B01-09-0125 4 Pos Male Housing D Wires Need to be molded together Label 284" A-00782 ELECTRIC BRAKE TAIL LIGHT CONTINUOUS ROTATION WIRE HARNESS Yellow LH Turn White GND Blue Brakes Brown Tail Lights Red 12 V B01-09-0109 2 Pin Male Housing B01-09-0110 Male Terminal B01-09-0093 Green Seal W-White Bl-Blue Br-Brown Y-Yellow G-Green R-Red 24" 48" Splices Green RH Turn 6" 42" Braided Loom & Heat Seal W 7 Pin RV Style Plug 36" 32" Braided Loam B01-09-0093 Cable Seal Green B01-09-0091 Female Terminal A Bl Br B Y C G B01-09-0124 4 Pos Female Housing D R Label Part Number Rev- 132 Wires Need to be molded together 86" 228" 276" HAULOTTE GROUP 3 SCHEMATICS A-00193 ELECTRIC BRAKE TAIL LIGHT 700° ROTATION WIRE HARNESS Yellow LH Turn White GND Blue Brakes Brown Tail Lights Red 12 V B01-09-0109 2 Pin Male Housing B01-09-0110 Male Terminal B01-09-0093 Green Seal W-White Bl-Blue Br-Brown Y-Yellow G-Green R-Red 24" 48" Splices Green RH Turn 6" 42" Braided Loom & Heat Seal 36" 32" Braided Loam B01-09-0093 Cable Seal Green B01-09-0091 Female Terminal W 7 Pin RV Style Plug A Bl Br B Y C G B01-09-0124 4 Pos Female Housing D R Wires Need to be molded together 72" Label 228" 240" Part Number Rev- A-00210 TAIL LIGHT REAR WIRE HARNESS 12" Drop Label (LP Light) B01-09-0B01-09-0091 Female Terminal B01-09-0124 4 Pin Female Housing B01-09-0093 Cable Seal Green 26" Drop Label(Tail light) Bl W A R B Br D W Y C G 20" Drop Label (Driver Tail) Bl - Tail R - Stop/Turn W - GND Bl R 52" 20" Drop Label (Pass Tail) W Wires either Braided Loom or SJO (No Split tube) 26" Drop Label(Tail light) 6' (72") A-00714 PLATFORM WIRE HARNESS B01-09-0142 Pins Part of Kit Pin A Pin B Pin C Pin D Pin E Pin F Jacket of cable must be in strain relief 41' 6" 18/6 Cable For Cable Track Orange White Green Red Blue Black B01-09-0089 Female Terminal Orange White Green Red Blue Black Pin 7 Pin 3 Pin 9 Pin 8 Pin 4 Pin 6 B01-09-0088 Strain Relief B01-09-0086 Plug Part Number Rev- Label Jacket of cable must be in strain relief Fill Strain Relief with Black RTV and wipe off excess 133 12" 18ga B A B01-09-0109 2 Pin Male Housing B01-09-0110 Male Term B01-09-0093 Green Seal 12" 18ga A B B01-09-0092 2 Pin FM Housing B01-09-0091 FM Term B01-09-0093 Green Seal 68" 18/2 SJO GND Rotate CCW Pin 1 Pin 11 60" 18ga Rotate CW 48" 18ga 60" 18ga Pin 8 Pin 7 Pin 23 Platform Level DN Platform Level UP 60" 18ga 60" 18ga GND Boom Retract Boom Extend 48" 18ga 48" 18ga 36" 18ga Outrigger Retract Pin 10 48" 18ga Lift Solenoid A B01-09-0092 2 Pin FM Housing B01-09-0091 FM Term B01-09-0093 Green Seal Wht B 2 1 1 2 1 2 1 2 1 2 1 2 Blk 12" 12" 12" 12" 12" 12" 1 2 12" 1 2 GND ¼” Female Spade Ins 12" Outrigger Extend ¼” Female Spade Ins B A 24 1 C B A C B A C B A Prim Boom 18-2 40" Label A-00716 Rev- Outrigger Ret Pos Outrigger Ext Pos Prop Valve Pos Prop Valve Neg Extend Sol Pos Retract Sol Pos Rotate CW Pos Rotate CCW Pos Plat Level Up Plat Level DN B01-09-0114 3 Pos Housing Cavity Seal B01-09-0123 3 Pos Housing Cavity Seal B01-09-0114 3 Pos Housing Cavity Seal A B01-09-0136 2 Pin Plug B01-09-0080 Socket Terminal B01-09-0137 Wedge B01-09-0080 Socket Terminal A A A A A A A A A B01-09-0123 3 Pos Housing B01-09-0110 Male Term B01-09-0093 Green Seal B01-09-0114 3 Pos Housing B01-09-0091FM Term B01-09-0093 Green Seal B01-09-0123 3 Pos Housing B01-09-0110 Male Term B01-09-0093 Green Seal 2 36" 18ga Prop Valve Pos 12" 36" 18ga Prop Valve Neg Engine Stop C 12" Pin 35 52" 18ga 12" 18ga Throttle Engine Start 1 Pin 18 52" 18ga Pin 26 12" 18ga Pin 25 12" 18ga Pin 24 A 12" 18ga B A C B Ground Gen Switch C Engine Run 12" 18ga Oil Press Sw Oil Press Sw (+) 6" 18ga 12" 18ga 6" 18ga Pin 20 12" 18ga B Pin 31 A Pin 27 Choke 12" Pin 33 Pin 32 B01-09-0149 Plug-White 35 Pin B01-09-0146 Female Terminal Pin 17 Pin 34 Pin 9 Pin 14 Pin 13 B01-09-0092 2 Pin FM Housing B01-09-0091 FM Term B01-09-0093 Green Seal Pin 21 134 3 SCHEMATICS HAULOTTE GROUP A-00716 PUMP AND CYLINDER WIRE HARNESS 35 12 HAULOTTE GROUP 3 SCHEMATICS A-00718 POWER WIRE HARNESS 12ga Red TXL Or Equivalent 32" Batt Pos Pin 1 5/16" Ring Terminal 12ga Black TXL Or Equivalent 32" Batt Neg Pin 2 5/16" Ring Terminal A-00718 Rev. Fill Strain Relief with RTV then put on cable clamp and wipe off excess Bundle wires in 20" of loom. Tape both ends if split loom is used A-00719 OUTRIGGER SWITCH CONTINUOUS ROTATION WIRE HARNESS All Cables- SJO Or Equivalent 13' (156") A F A G D Strip to 8" 4" Boom Switch NC ¼” Female Spade G 18-3 B A W E Boom Down Switches F D F E B W F B C W E A 18-2 B (120") D W E C 18-2 F Driver’s Rear LR B (145") E E W E F F Pass. Front RF 18-2 W (120") Splice group of wires together and seal F W E E F 18-2 F Pass. Rear RR E B F B Part Number Rev E F B E W F D E F B E W F 3" B F Driver’s Front LF B E W F F B B A B C D E F B01-09-0092 2 Pos Female Housing B01-09-0109 2 Pos Male Housing B01-09-0129 6 Pos Male Housing B01-09-0091 Female Terminal B01-09-0110 Male Terminal B01-09-0093 Cable Seal A F (145") B E B B A B B A B B A B B A Label all wires Label 135 HAULOTTE GROUP 3 SCHEMATICS A-00720 OUTRIGGER COIL CONTINUOUS ROTATION WIRE HARNESS Cables-SJO Or Equivalent Oil Resistant Strip all wires 3" Splice group of wires together and seal (86") B B W C (56") A B B C W C C E D W C F W C 3" 18ga Black Oil Resistant ¼” Female Spade 136 D 18-2 D C D C D C D C D C B 18-2 A B A A B A A B Pass. Front RF W (56") E C W D B 8" 18 ga Black wire Plug F with 12010300 Cavity Plug Driver’s Rear LR 18-2 (86") B D B D D C W D B A-00720 Rev Driver’s Front LF 18-2 D B Pass. Rear RR A A B B W D C A A B C D B01-09-0092 2 Pos Female Housing B01-09-0128 6 Pos Female Housing B01-09-0091 Female Terminal B01-09-0093 Cable Seal 3 SCHEMATICS HAULOTTE GROUP A-00746 OUTRIGGER COIL AND SWITCH 700° ROTATION WIRE HARNESS Boom Switch NC 8" 18ga BL ¼” Female Spade A 8" Pin 27 A G Pin 13 Pin 14 Pin 15 Pin 16 Pin 1 Pin 2 24 1 Pin 3 Pin 4 Pin 22 Pin 23 12 ¼” Female Spade Ins 8" 18ga BL Splice group of wires together and seal Splice group of wires together and seal 12" 18ga BL A Pin 26 Label Part Number Rev Pin 24 A 3" 18ga BL B W A A A A A A A A A 18-3 18' (204") Boom Down Switches B G 15' (180") Driver’s Front LF 4" W B A B A C D B D A 18-2 B B D D D B W B W Pass. Front RF Pass. Rear RR Put in split loom B A 15' (180") Pass. Front RF B W 18-2 A B W B W 13' (156") Driver’s Rear LR A 18-2 B W C B W 13' (156") Pass. Rear RR B A 18-2 B W B W 12" 18 ga 104" 104" Driver’s Rear LR 134" 134" Driver’s Front LF C 18-2 B A B W B W C 18-2 B A B W B W C 18-2 B A C B W B W A B 18-2 Strobe Pos Strobe Neg B W Strobe Pos Strobe Neg A B01-09-0146 Female Terminal B B01-09-014a Plug-Black 35 Pin C B01-09-0092 2 Pin FM Housing B01-09-0091 FM Term B01-09-0093 Green Seal D B01-09-0109 2 Pin Male Housing B01-09-0110 Male Term B01-09-0093 Green Seal 36" 1.5" Nylon Sleeve Split Loom Strobe Light 137 35 HAULOTTE GROUP 3 SCHEMATICS A-00715 ANALOG WIRE HARNESS – PRIOR TO 2008 Individual Wire Labels B01-09-0146 Pump Speed Signal Pin 1 Amp 770680 ¼” FM Spade Insulated 3' (36") 18 ga Green Label Motor Cntrl Enab Pin 16 3' (36") 18 ga Yellow Ground Pin 9 1" B01-09-0109 2 Pin Housing B01-09-0110 Male Terminal B01-09-0093 Wire Seal B 12" 18 ga Black Engine Run + Pin 10 A 12" 18 ga Red ¼” FM Spade Insulated B01-09-0152 23 Pin Plug A-00715 Rev ¼” FM Spade Insulated 15" Loom Contactor(+) Relay NO ¼” FM Spade Insulated 8" 18ga Red 18" 18ga Black Relay(-) ¼” FM Spade Insulated 1 16 18" 18ga Red Contactor(-) 8" 18ga Black Relay(+) 10" Loom Engine Run Label A B C D B Splice & Heat Shrink Seal A Level Sensor Label 8 23 Level Sensor +24 Pin 8 32" Loom 10" 18 ga Red 8" Level Sensor GND Pin 15 All wires TXL or Equivalent All Measurements are +/- 0.250 In A 8" B01-09-0127 4 Pin housing B01-09-0110 Male Terminal B01-09-0093 Wire Seal B Level Sensor X Pin 22 Motor Control Label A B 10" 18 ga Black C C 18" 18 ga Orange Pump Speed Signal Motor Cntrl Enab D Level Sensor Y Pin 23 8" Loom 5" Loom D 18" 18 ga Brown Start Contactor Label A-00721 ANALOG WIRE HARNESS – EFFECTIVE 2008 A Pin 9 12" Green Ground 12" Red Engine Tach A Pin 10 Label B01-09-0109 2 Pin Housing B01-09-0110 Male Terminal B01-09-0093 Wire Seal B Part Number Rev B01-09-0092 2 pin Housing Cavity plug B A A 14" Loom B01-09-0152 23 Pin Black Plug 1K Ohm 1/4W Resistor ¼” Ring Terminal 1 16 Pin 16 A 4" Main Pump Green 36" Speed Yellow 36" Enable Pin 5 Pin 12 Red 32" Black 42" Pin 1 Pin 8 12 5 11 4 10 3 9 2 8 1 7 10" Loom Level Sensor A B C D 87 Pin 15 Pin 22 Pin 23 A 22" 8" 10" A A2 A1 12" Red 86 Black 85 Red Level Sensor +24 A Black Level Sensor GND B Level Sensor X C C D D C 18" Orange 18" Brown Level Sensor Y B C 85 86 87 Main Pump 8" Loom Start Contactor A 10" 8" A Red C 22" A 16" Loom 10" Loom Splice & Heat Shrink Seal Pin 8 Engine Run Molex # 39-01-2120 12 Pin Plug Terminals A-B01-09-0146 Female Terminal B-B01-09-0118 Female Terminal C-¼” Female Spade Terminal 138 6 8 23 A B 1.5" Black BPin 1 Solder Resistor connections & Heat shrink over wires & Resistor B01-09-0127 4 Pin Housing B01-09-0110 Male Terminal B01-09-0093 Wire Seal A1 A2 HAULOTTE GROUP 3 SCHEMATICS A-00948 ANALOG – WIRE HARNESS FOR DRIVE & SET OPTION A Pin 9 12" Green Ground B 12" Red Engine Tach A 12" Black Brake Switch B Brake Switch A A Pin 10 B01-09-0109 2 Pin Housing B01-09-0110 Male Terminal B01-09-0093 Wire seal B01-09-0109 2 Pin Housing B01-09-0110 Male Terminal B01-09-0093 Wire seal A Pin 19 A Pin 4 12" White 1K Ohm 1/4W Resistor ¼” Ring Terminal B01-09-0152 23 Pin Black Plug Black B Speed Blue 32" Yellow 14" Red 45" Label Part # Rev Aux Pump 4" A 36" A Solder Resistor connections & Heat shrink over wires & Resistor 1.5" BPin 20 B01-09-0092 2 Pin Housing Cavity Seal B Enable Black 6 12 Pin 5 Pin 12 5 11 4 10 Pin 1 3 9 Pin 8 2 8 1 7 14" Loom Molex # 39-01-2120 12 Pin Plug 1 A 6" 4" Main Pump Speed 35" Yellow Yellow Terminals A-B01-09-0146 Female Terminal B-B01-09-0118 Female Terminal C-¼” Female Spade Terminal 29" Pin 5 Pin 12 Enable Red 14" Black 45" Pin 1 Pin 8 Red 14" 6 12 5 11 4 10 3 9 2 8 1 7 C Red Pin 8 A Pin 15 Pin 22 Pin 23 A C Red 14" 22" Black 85 22" Red 86 8" 10" Red Level Sensor +24 A 8" 10" Black Level Sensor GND B A1 Level Sensor X C C D D A Orange 18" Brown A Level Sensor Y B Brake Engine Switch Run C Aux Pump 10" Loom 8" Loom 85 86 87 10" Loom C A 18" Main Pump 2" 19" Level Sensor A B C D 9" Loom A1 A2 Splice & Heat Shrink Seal 10" Loom Molex # 39-01-2120 12 Pin Plug A2 87 Pin 16 Green B01-09-0127 4 Pin Housing B01-09-0110 Male Terminal B01-09-0093 Wire Seal Aux Pump Main Pump 8 23 A B 1.5" Black BPin 1 Solder Resistor connections & Heat shrink over wires & Resistor Aux Pump 16 1K Ohm 1/4W Resistor ¼” Ring Terminal Main Pump Labels A1 A2 A1 A2 A-00726 110 VOLTS AC TRAILER TO TOWER WIRE HARNESS B01-09-0120 Male Terminal B01-09-0121 Cable Seal A Black B White C Green Label 80" SJO Or Equivalent B01-09-0032 ¼ Female Spade Blue A-00726 Rev B01-09-0123 3 Pos Male Housing 139 HAULOTTE GROUP 3 SCHEMATICS A-00722 110 VOLTS AC TOWER TO PLATFORM WIRE HARNESS B01-09-0123 3 Pin Male Housing B01-09-0120Male Terminal B01-09-0121 Gray cable seal A B C 466" (+/- 2") 14-3 SJO or Equivalent Label B W G Part # Rev SJO B01-01-0194 GFI BOX TO TRAILER WIRE HARNESS 18" 14-3 SJO Or Equivilant Label Part # RevTrailer 110VAC B A W B G C B01-09-0123 3 Pin Housing B01-09-0120 Male Term 12/14ga B01-09-0121 Wire Seal B01-01-0195 GFI BOX TO PLATFORM WIRE HARNESS 12" 14-3 SJO Or Equivilant 140 Label Part # RevCage 110VAC B A W B G C B01-09-0114 3 Pin Housing B01-09-0119 Female Terminal B01-09-0121 Wire Seal 3 SCHEMATICS HAULOTTE GROUP A-03608 TRAILER LIGHTS WIRE HARNESS (CE) 1 7 2 3 Pin 3 Pin 2 Pin 1 Green White Blue White w/Bl UK & Europe Trailer Plug Auto Warehouse (autow.co.uk) MP24 7 Pin Metal Plug Pin 4 Red w/Bl 12" A A Splice & Heat Shrink Seal Red w/Bl Wires White Black A 20" 20" Bike Bar Light Bike Bar Light 6 5 4 Pin 5 Splice & Heat Shrink Seal Wires A 288" Strip jacket 2" Label 54" 18-2 A A Black Splice & Heat Shrink Seal Red w/Bl Wires White 54" 18-2 Label 24" 24" A Heat Shrink Wire Put Each End of in Sleeve Sleeve Strip jacket 2" 66" Black White Black White Red Black Black White Red w/Bl Strip 6" of jacket to access wires 12" 126" Black White Black White Pin 6 Pin 7 Orange 18-8 SOOW Or Equivalent Extra A-03608 Rev. Jacket must be tightened under Strain Relief Label 62" All Single Wires 18ga (+/- .25") TXL or Equivalent Unless Otherwise Listed 18-2 – SJO or Equivalent Black White Black White Black Red Red w/Bl Green White Blue White w/Bl Pin 8 Pin 7 Pin 6 Pin 5 Pin 4 Pin 3 Pin 2 Pin 1 Strip wires 2" Orange B01-09-0075 8 Pos plug B01-09-0076 Wedge B01-09-0100 Terminal 2" 141 142 4 7 3 2 Label Part # Rev. Jacket must be tightened under Strain Relief 5 6 222" 48" Strip 6" of jacket to access wires Measurements are to center 18-8 SOOW Or Equivalent Extra Orange Pin 7 Black Pin 6 Red/Bl Pin 5 Blue Pin 4 Green Pin 3 White Pin 2 Red Pin 1 White w/Bl UK & Europe Trailer Plug Auto Warehouse (autow.co.uk) MP24 7 Pin Metal Plug White Black Blue Red 24" W 1 W Bl W Bl R Blue 24" 24" 6" 276" Pin 7 Pin 8 Orange Pin 6 Red/Bl Black Pin 5 Black Strip wires 4" Then use heat shrink sleeve to cover wires upto plug 2" 2" Pin 4 2" Pin 3 Green Blue Black Pin 2 Pin 1 White w/Bl White 2" White 36" B01-09-0075 8 Pin Receptacle B01-09-0076 Wedge B01-09-0100 Pin Terminal Black 32" Braided Loom Seal each end with Heat shrink B01-09-0109 2 Pin Housing B01-09-0110 Male Terminal B01-09-0093 Green Seal HAULOTTE GROUP 3 SCHEMATICS A-03692 TAIL LIGHT REAR WIRE HARNESS (AUSTRALIA) 3 SCHEMATICS HAULOTTE GROUP A-03609 TAIL LIGHT TO TOWER WIRE HARNESS (CE & AUSTRALIA) B01-09-0075 Plug 8 Position B01-09-0076 Wedge B01-09-0080 Socket Terminal Pin 5 Pin 4 Pin 3 Pin 2 Pin 1 Black Red Red/Bl Green White Blue White/Bl Wire Color 72" 25" 72" 68" 25" 25" 68" Wire Length Part # Rev Label Pin 6 Plug Pin 7 Pin 8 ½” Label Control Side Tail Light Nylon Sleeve Sealed with Heat Shrink on all ends 35" Pump Side Tail Light Label All Wire 18ga (+/- .25") TXL or Equivalent Unless Otherwise Listed 26" 26" Heat Shrink All Splices to Be Heat Shrink Sealed 5" 10" 10" 10" 10" 5" 10" 10" 10" 10" W/Bl Blue White Red Black Wire Color Label GND FOG 4" Blue LH TL Brake White LH IND Length of wire outside of Nylon Sleeve/Heat shrink Green Blue White Red/Bl Red W/BL 47" 47" Red Black Control Side Tail Light Blue FOG Pump Side Tail Light 47" GND Red Red/Bl 4" White Brake RH TL Green 47" RH IND 47" B01-09-0032 ¼” Female Spade B01-09-0032 ¼” Female Spade 47" 143 HAULOTTE GROUP 3 SCHEMATICS A-03644 SWITCH ASSEMBLY – N/O (CE & AUSTRALIA) B01-09-0092 2 Pin Female Connector Strip 1" A Blue B Brown Cut Wire 8" A-03627 Wire Harness B01-09-0091 Female Terminal B01-09-0093 wire Seal Brown & Blue Black & Black/Wh NO NC A-03631 Switch Body A-03632 Switch Head A-03647 SWITCH ASSEMBLY – N/C (CE & AUSTRALIA) B01-09-0109 2 Pin Male Connector Strip 1" A B Cut Wire 8" Black/W black A-03627 Wire Harness B01-09-0110 Male Terminal B01-09-0093 Wire Seal Brown & Blue Black & Black/Wh NO NC A-03631 Switch Body A-03632 Switch Head A-00944 WIRE ASSEMBLY – 100 VOLT 700 ROTATION (CE & AUSTRALIA) A W Label B B Part # Rev C G B01-09-0114 3 Pos Housing B01-09-0121 Cable Seal B01-09-0119 Female Terminal 144 120" 14-3 SJO Or Equivalent B01-09-0032 ¼ Female Spade Blue HAULOTTE GROUP 3 SCHEMATICS B01-01-0188 WIRE ASSEMBLY – FUSE (CE) 8" - 12" overall Length Fuse B01-09-0001 Ring Terminal B01-09-0036 ¼” Female Spade 12ga Wire 5 Amp Fuse B01-10-0352 WIRE ASSEMBLY CHARGER TO GFI 18" B01-10-0352 Rev. SO cable or Equivalent Label Current/Voltage Rating 10amp/125/250VAC B01-10-0348 IEC TO GFI - CONTINENTAL EUROPE 18" B01-10-0348 Rev. SO cable or Equivalent Continental Europe Label Current/Voltage Rating 15amp/125/250VAC B01-10-0382 IEC TO GFI – UNITED KINGDOM 18" Part # Rev. SO cable or Equivalent Label Current/Voltage Rating 13amp/125/250VAC UK Power Cord 13amp Fused Male End 145 HAULOTTE GROUP 3 SCHEMATICS A-03691 220 VOLTS AC TRAILER TO TOWER WIRE HARNESS Label Part Number Rev- 6" 156" 14-3 SJO or Equivalent A-03690 220 VOLTS AC TOWER TO PLATFORM WIRE HARNESS Label Part Number Rev- 3" 6" 146 474" 14-3 SJO or Equivalent HAULOTTE GROUP 3 SCHEMATICS A-00272 BATTERY LAYOUT - + - + 3 + 3 - + - A-02272 Kit Item # 2 1 1 + 16 5 2 10 + - 4 3 Motor Controller 16 17 5 8 6 15 6 4 9 B+ A 7 E A2 2 D1 8 E1 12 9 B- 13 Motor 10 11 11 7 14 Item No. Gauge Length Color End End Qty. 1 2 3 4 5 6 7 8 9 10 11 2 gauge 2 gauge 2 gauge 2 gauge 2 gauge 2 gauge 2 gauge 2 gauge 2 gauge 2 gauge 2 gauge 30" 45" 8" 22" 24" 48" 22" 48" 45" 19" 13" Red Black Black Black Red Black Red Red Black Black Red 5/16 Ring 5/16 Ring 5/16 Ring 5/16 Ring 5/16 Ring 5/16 Ring 5/16 Ring 5/16 Ring 5/16 Ring 5/16 Ring 5/16 Ring SBC Lug 5/16 Ring 5/16 Ring SBC Lug SBC Lug SBC Lug 5/16 Ring 5/16 Ring 5/16 Ring 5/16 Ring 5/16 Ring 1 1 2 1 1 1 1 1 1 1 1 ITEM NO. 12 13 14 15 16 17 PART NUMBER B01-10-0330 B01-10-0331 B01-06-0058 A-00297 B01-09-0131 B01-09-0132 DESCRIPTION Fuse, 200 Amp Fuse Holder, 200 Amp Contactor, 24 Volt DC Motor Controller SBC Plug Connector A-Frame Handle QTY. 1 1 1 1 1 1 147 HAULOTTE GROUP 3 SCHEMATICS A-00943 BATTERY LAYOUT FOR DRIVE & SET OPTION - + - + 3 + 3 - + - 2 1 4 + - + - 10 A-02272 Kit A D4 B+ Motor Controller 1 B- 6 5 D6 D1 Item # D5 2 E A2 D2 D1 3 E1 4 Aux Motor Pump 200 AMP Fuse Contactor 24VDC 100AMP B01-06-0058 200 AMP Fuse 2 5 6 7 D3 8 8 9 B+ A 11 9 10 Motor Controller 11 A-00943 Kit BE A2 2 D1 D1 E1 Main Pump Motor 7 D2 D3 D4 Contactor 24VDC 100AMP B01-06-0058 D5 D6 A-00943 BATTERY LAYOUT - DRIVE AND SET FOR ITEMS 1-11 SEE A-00272 BATTERY LAYOUT PAGE Item No. Gauge Length Color End End Qty. D1 D2 D3 D4 D5 D6 2 gauge 2 gauge 2 gauge 2 gauge 2 gauge 2 gauge 6" 30" 13" 40" 40" 20" Red Red Black Red Black Red 5/16 Lug 5/16 Lug 5/16 Lug 5/16 Lug 5/16 Lug 5/16 Lug 5/16 Lug 5/16 Lug 5/16 Lug 5/16 Lug 5/16 Lug 5/16 Lug 1 1 1 1 1 1 PART NUMBER B01-10-0330 B01-10-0331 B01-06-0058 A-00297 B01-09-0131 B01-09-0132 148 DESCRIPTION Fuse, 200 Amp Fuse Holder, 200 Amp Contactor, 24 Volt DC Motor Controller SBC Plug Connector A-Frame Handle QTY. 2 2 2 2 1 1 HAULOTTE GROUP 3 SCHEMATICS A-00700 AIR LINE TO PLATFORM HOSE # Bil-Jax Part # QTY LENGTH HOSE SIZE FITTING END 1 FITTING END 2 1 B09-00-0024 1 490" 6 #6 FMJIC STR #6 FMJIC STR 2 B09-00-0046 1 142" 6 #6 FMJIC STR #6 FMJIC STR HOSE LABEL HOSE LABEL END 1 END 2 A-00700 AIR LINE 3632T BOOMS A-00700 AIR LINE 3632T TRAILER TAPE COLOR NONE NONE AIR LINE FITTING KIT B# QTY DESCRIPTION N/A 2 #6MJIC BULK-#4MNPT (With Jam Nut) N/A 1 #4 INDUSTRIAL INTERCHANGE QD NIPPLE(Male) W/ #4FMNPT N/A 1 #4 INDUSTRIAL INTERCHANGE 20 SERIES QD COUPLER(Female) W/ #4FMNPT N/A 1 #6MJIC-#6MJIC STR Nip Air Line Minimum PSI Rating: 300 PSI Burst: 4:1 Temp Range: -40F - +212F Min Bend Radius: #6 - 4" Measurement from Fitting end to Fitting end A-00701 WATER LINE TO PLATFORM HOSE # B# QTY VENDOR PART # LENGTH 1 B09-00-0044 1 6PW4000-KW-6FJ 142" 2 B09-00-0031 1 6PW4000-KW-6FJ 490" HOSE LABEL HOSE LABEL END 1 END 2 A-00701 WATER LINE 3632T TRAILER A-00701 WATER LINE 3632T Boom B# QTY VENDOR PART # DESCRIPTION N/A 2 6-6WFTX-WLN-S #6MJIC BULK-#6MNPT N/A 1 BST-3 #6 ST SERIES QD COUPLER W/ #6FMNPT N/A 1 ST-N3 #6 ST SERIES QD NIPPLE W/ #6FMNPT B09-00-0055 1 #6 MJIC-#6 MJIC 37 STR HOSE TYPE F Water Hose Measurement from Fitting end to Fitting end Water Line Minimum PSI Rating: 4000 PSI Burst: 4:1 Meet or Exceed ISO 11237 Type: SAE 100R17 Temp Range: -40F - +212F Fluid Temp: +250F Min Bend Radius: #6 - 2.5" 149 150 TP2 TP3 TP1 7 6 1 11 2.0CC 12 C6 15 ORA Hydraulic Swivel 4 39 Left Front 5 2 11 M 12 C7 C6A 24 24A 27 ORB 25 3 13 14 26 C1 8 17 9 C8 27 25 10 14 18 C9 SMA 3000 psi 24 24A 800 psi Right Front 23 19 16 14 C10 SMB 38 Left Rear .5 gpm SMBK 80cc 26 C2 Outrigger Cylinders 3.0" Bore 1.5"" Rod 12.625" Stroke TP2 T TP3 24 24A 12 C11 27 20 25 ECA 26 C3 12 C12 20 ECB Right Rear 24 24A 27 C13 14 Set at 3000psi 22 PRA 25 26 C4 21 BCB Set at 2500psi Set at 1500psi C14 14 Set at 3000psi 22 PRB BCA 30 29 32 32A Set at 3000psi Pump Assembly A-00254HS Set at 3000psi 33 31 31A 28 28A 33 Slave Cylinder 1.5" Bore 1.0" Rod 9.0" Stroke Extension Cylinder 2.25" Bore 1.5" Rod 161.0" Stroke Master Cylinder 1.5" Bore 1.0" Rod 9.0" Stroke C5 36 35 34 34A 27 37 4000psi Lift Cylinder 3.0" Bore 1.75" Rod 27.625" Stroke HAULOTTE GROUP 3 SCHEMATICS HYDRAULIC SCHEMATIC HAULOTTE GROUP 3 SCHEMATICS HYDRAULIC SCHEMATIC ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24A 25 26 27 28 28A 29 30 31 31A 32 32A 33 34 34A 35 36 37 38 39 PART NUMBER B02-15-0470 B02-15-0471 B02-15-0472 B02-14-0091 B02-15-0480 B02-15-0501 B02-00-0070 B02-14-0094L B02-14-0095 B02-14-0111 B02-14-0109 B02-14-0113 B02-14-0089 B02-14-0112 B02-14-0110 B02-14-0099 B02-14-0097 B02-14-0114 B02-14-0098 B02-14-0108 B02-14-0101 B02-14-0100 B02-15-0513 A-00138 B02-13-0129 B02-04-0118 B01-08-0022 B02-14-0087 A-00550 B02-13-0132 B02-04-0106 B02-04-0105 A-00553 B02-13-0131 A-00552 B02-13-0130 B02-04-0095 A-00551 B02-13-0128 B02-04-0101 B01-08-0019A B02-04-0109 B02-06-0018 A-00257 DESCRIPTION Pump - Gear 2.0cc / Rev Motor, 24 Volt DC 3KW 3300 rpm Pump, Hand .5cc / Pump Valve, Check Strainer, Suction Filter & Housing Filter, Replacement Valve, Prop Coil, Prop Valve, Relief - Set at 3000 psi Valve, Outrigger - Pump Coil 20 Volt DC Valve, Check - Outrigger - Pump Coil 20 Volt DC Valve, Check - PO Valve, Cart - Rotate Valve, Relief 800 psi - Rotate Valve, Flow Control Valve, Shuttle Valve, Cart - Extend Cylinder Valve, Cart - Basket Level Valve, Counter Balance Reservoir, 4.3 Gallon Capacity Useable Cylinder, Outrigger Seal Kit, For A-00138 Valve, Double Check Coil, 20 Volt DC Orifice disc, .037 Cylinder, Extension Seal Kit, A-00550 Valve, Counter Balance - CBCA-LHN Valve, Counter Balance - CABG-LGN Cylinder, Slave Seal Kit, For A-00553 Cylinder, Master Seal Kit, For A-00552 Valve, Counter Balance - CABG-LHN Cylinder, Lift Seal Kit, For A-00551 Valve, Double Check Coil, 20 Volt DC Relief, Thermal - Set at 4000 psi Slew Drive, 80CC Hydraulic Swivel-Only on Machines with 360°Continueous Rotation 151 152 TP2 T TP3 2.0CC 54 54B 54A Drive & Set Manifold A-00928 T P2 P1 3000psi 49 C20 40 41 B1 43 42B 42A 46 49 C21 51A 51 45A 49 C22 44 45B LR Brake Cylinder 1.0" Bore 0.5" Rod 0.5" Stroke M2A 121cc C23 C24 121cc 47A M2B 49 48 49 50 C26 M1A 47B M1B 52A 53 52 52A 53 Drive Cylinder 1.25" Bore .75" Rod 1.5" Stroke 52 Drive Cylinder 1.25" Bore .75" Rod 1.5" Stroke 49 C25 HAULOTTE GROUP 3 SCHEMATICS HYDRAULIC SCHEMATIC FOR DRIVE & SET OPTION M HAULOTTE GROUP 3 SCHEMATICS HYDRAULIC SCHEMATIC FOR DRIVE & SET OPTION ITEM NO. 40 41 42A & 42B 43 44 45A & 45B 46 47A & 47B 48 49 50 51 51A 52 52A 53 54 54A 54B PART NUMBER B02-15-0515 B02-15-0516 B02-14-0092 B02-15-0518 B02-15-0519 B02-15-0520 B02-15-0521 B02-15-0522 B02-15-0523 B02-15-0525 B02-15-0524 A-00930 B02-13-0157 A-00906 B02-13-0153 A-00915 A-00235 B02-15-0529 B02-15-0528 DESCRIPTION Valve, Pressure Relief - 3000 PSI Valve, Cart NC Valve, Check Valve, Cart NO Valve, Flow Control Valve, Check Orifice, 1.0 mm Valve, Directional Valve, Prop NO Coil, 20 Volt DC Deutsch Connector Coil, 20 Volt DC Deutsch Connector - Prop valve Cylinder, Brake Release Seal Kit, For A-00930 Cylinder, Drive and Set Seal Kit, For A-00906 Motor, Hydraulic - 121cc Auxiliary Pump Pump, Gear - 2.0cc / Rev Motor, 24 Volt DC - 3KW - 3300 rpm 153 HAULOTTE GROUP 3 SCHEMATICS A-00182 HYDRAULIC HOSE LAYOUT – TRAILER 360° CONTINUOUS ROTATION EX T T RE RE T T EX 12 12 1 RET 8 6 4 2 1 2 1 12 11 EXT 7 RE T EX T 2 5 1 R 12 13 2 11 3 EX T 12 ET 1 1 Outrigger 2 Swivel 2 9 Hydraulic Swivel 10 12 ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 154 PART NUMBER B02-01-0213 B02-01-0214 B02-01-0215 B02-01-0216 B02-01-0217 B02-01-0218 B02-01-0219 B02-01-0220 B02-01-0273 B02-01-0272 B02-01-0258 B02-01-0259 B02-01-0264 DESCRIPTION # 4 x 28” Hydraulic Hose # 4 x 28” Hydraulic Hose # 6 x 56” Hydraulic Hose # 6 x 56” Hydraulic Hose # 6 x 16” Hydraulic Hose # 6 x 16” Hydraulic Hose # 6 x 28” Hydraulic Hose # 6 x 28” Hydraulic Hose # 6 x 18” Hydraulic Hose # 6 x 18” Hydraulic Hose # 6 MORFS TEE # 6 MORFS - # 6 MORB STRAIGHT # 6 MORFS - # 6 MORB 45° QTY. 4 4 1 1 1 1 1 1 1 1 6 11 1 HAULOTTE GROUP 3 SCHEMATICS A-03182 HYDRAULIC HOSE LAYOUT - TRAILER 700° ROTATION 1 RET 6 4 2 8 1 7 EX T 2 9 EXT 5 R ET 10 ITEM NO. 1 2 3 4 5 6 7 8 9 10 EX T T RE RE T T EX 10 10 PART NUMBER B02-01-0213 B02-01-0214 B02-01-0215 B02-01-0216 B02-01-0219 B02-01-0220 B02-01-0327 B02-01-0328 B02-01-0258 B02-01-0259 2 1 2 9 3 1 R 10 EX T ET DESCRIPTION # 4 x 28” Hydraulic Hose # 4 x 28” Hydraulic Hose # 6 x 56” Hydraulic Hose # 6 x 56” Hydraulic Hose # 6 x 28” Hydraulic Hose # 6 x 28” Hydraulic Hose # 6 x 46” Hydraulic Hose # 6 x 46” Hydraulic Hose # 6 MORFS TEE # 6 MORFS - # 6 MORB STRAIGHT QTY. 4 4 1 1 1 1 1 1 6 11 155 156 PRB 45 BCB A 45 A A 45 ECB A G E ORB BCA SMB SMA TP1 RET 45 2 EXT ECA ORA 45 A 45 1 E F Master Basket Level PRA A A 45 9 10 45 B B A 3 4 EXT RET 5 6 B B RET EXT 8 7 J I D D Bottom Port Top Port 13 H Rotation Kinematics Slew Drive B B RET EXT Telescopic Lift Slave Basket Level RET EXT C C 11 12 HAULOTTE GROUP 3 SCHEMATICS A-00269 HYDRAULIC HOSE LAYOUT – BOOM HAULOTTE GROUP 3 SCHEMATICS HYDRAULIC HOSE LAYOUT – BOOM ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 A-00269 HYDRAULIC HOSE KIT- BOOM - HOSES PART NUMBER DESCRIPTION B02-01-0274 # 4 x 52” Hydraulic Hose B02-01-0275 # 4 x 42” Hydraulic Hose B02-01-0276 # 6 x 66” Hydraulic Hose B02-01-0277 # 6 x 66” Hydraulic Hose B02-01-0278 # 4 x 48” Hydraulic Hose B02-01-0279 # 4 x 48” Hydraulic Hose B02-01-0280 # 4 x 36” Hydraulic Hose B02-01-0281 # 4 x 36” Hydraulic Hose B02-01-0233 # 4 x 419” Hydraulic Hose B02-01-0232 # 4 x 427” Hydraulic Hose B02-01-0234 # 4 x 20” Hydraulic Hose B02-01-0235 # 4 x 20” Hydraulic Hose B02-01-0204 # 2 x 32” Hydraulic Hose QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 ITEM NO. A B C D E F G H I J A-00269F HYDRAULIC HOSE KIT- BOOM - FITTINGS PART NUMBER DESCRIPTION B02-02-0264 # 6 MORFS - # 6MORB 45° B02-02-0259 # 6 MORFS - # 6 MORB STRAIGHT B02-02-0237 # 4 MORFS - # 6 MORB STRAIGHT B02-02-0262 # 8 MORFS - # 10 MORB 45° B02-02-0229 # 4 MORFS - # 6 MORB 90° B02-02-0270 # 6 MORFS - # 6 MORB - # 6 MORFS TEE B02-02-0242 Quick Coupler, Male - # 4 MORB B02-02-0196 1/8” MNPT - 1/8” FMNPT 90° B02-00-0082 Hex Nut with Nylon Insert, #2 B02-00-0081 Zerk Grease QTY. 8 6 2 2 2 1 1 1 1 1 157 HAULOTTE GROUP 3 SCHEMATICS A-00928 MANIFOLD FOR DRIVE & SET OPTION B1 LR M2A M2B M1A M1B 46 45B 42A 49 C22 47A 49 C23 49 C24 47B P1 41 45A 49 C20 42B P2 C21 3000psi C26 40 43 T 44 49 48 50 C26 C21 C20 C23 C25 C22 C24 158 49 C25 HAULOTTE GROUP 3 SCHEMATICS A-00928 MANIFOLD FOR DRIVE & SET OPTION 50 49 41 47A 49 ITEM NO. 40 41 42A & 42B 43 44 45A & 45B 46 47A & 47B 48 49 50 PART NUMBER B02-15-0515 B02-15-0516 B02-14-0092 B02-15-0518 B02-15-0519 B02-15-0520 B02-15-0521 B02-15-0522 B02-15-0523 B02-15-0525 B02-15-0524 48 40 47B 42A 49 44 42B 45A 45B 43 46 49 DESCRIPTION Valve, Pressure Relief - 3000 PSI Valve, Cart NC Valve, Check Valve, Cart NO Valve, Flow Control Valve, Check Orifice, 1.0 mm Valve, Directional Valve, Prop NO Coil, 20 Volt DC Deutsch Connector Coil, 20 Volt DC Deutsch Connector - Prop valve 159 160 Banjo Bolt ORB SMB SMA A TP3 TP2 C 3 E A Driver P2 A P1 6 A 7 M1B A M1A Drivers Side 5 M2B M2A 4 9B T T F B B1 B 10 D B LR A 9A H T P G B T 8 1 2 Pass Side 10 E C 20 Pass E Brake Aux Pump C 22 C 23 Coil Wiring C 24 C 25 C 26 C 21 HAULOTTE GROUP 3 SCHEMATICS A-00938 HYDRAULIC HOSE LAYOUT FOR DRIVE & SET OPTION HAULOTTE GROUP 3 SCHEMATICS A-00938 HYDRAULIC HOSE LAYOUT FOR DRIVE & SET OPTION ITEM NO. 1 2 3 4 5 6 7 8 9A 9B 10 A B C D E F G H PART NUMBER B02-01-0353 B02-01-0347 B02-01-0348 B02-01-0370 B02-01-0355 B02-01-0356 B02-01-0357 B02-01-0358 B02-01-0416 B02-01-0417 B02-01-0373 B02-02-0259 B02-02-0285 B02-02-0260 B02-02-0287 B02-02-0288 B02-02-0289 B02-02-0301 B02-02-0302 DESCRIPTION # 8 x 28” Hydraulic Hose # 6 x 80” Hydraulic Hose # 6 x 90” Hydraulic Hose # 6 x 90” Hydraulic Hose # 6 x 69” Hydraulic Hose # 6 x 69” Hydraulic Hose # 6 x 26” Hydraulic Hose # 6 x 26” Hydraulic Hose # 4 x 16” Hydraulic Hose # 4 x 73” Hydraulic Hose # 4 x 30” Hydraulic Hose # 6 MORFS - # 6 MORB STRAIGHT # 6 MORFS - # 10 MORB 90° # 6 MORFS - # 6 MORB 90° # 4 MORFS - # 4 MORB STRAIGHT # 4 MORFS - # 4 MORB 90° # 4 MORFS - # 4 MORFS - # 4 MORFS TEE M14 - # 6 MORFS 90° M18 - # 8 MORFS 90° QTY. 1 1 1 1 1 1 1 1 1 1 1 8 4 2 2 3 1 1 1 161 Boom Switch NC 8" 24 1 8" 18ga BL G B W A A A A A A A 35 12 A A 18' (204") G 15' (180") Driver’s Front LF W 18-2 15' (180") Pass. Front RF B B W 18-2 13' (156") Driver’s Rear LR Boom Down Switches B W 18-2 13' (156") Pass. Rear RR 18-3 B W 18-2 4" B W B W B W B W C31 F E F E B A B A C B A B A B A B A B A A B W B W A B Pass. Front RF B W GND A B A B B Driver’s Rear LR B W Blue/W Strobe Pos Strobe Neg Pass. Rear RR Driver’s Front LF B W 104" 134" 134" 18-2 18-2 B W B W 18-2 104" 18ga x 12" (+/- .25") TXL or Equivalent Label each wire Both ends C20 A 18-2 B W B W Strobe Pos Strobe Neg 18ga x 12" (+/- .25") TXL or Equivalent Pin 22 Pin 23 Pin 4 Pin 3 Pin 2 Pin 1 Pin 16 Pin 15 Pin 14 Pin 13 Pin 27 A Splice group of wires together and seal Splice group of wires together and seal 8" 18ga BL ¼” Female Spade Amp FM Conn 770520-1 Pin 26 A-00939 Rev- B 12" 18ga BL Wire Color F E E C24 A B C25 B C Blue GND A C21 White/B C26(+) B White Black C A C D Red/B C26(-) B D C23 Green/B C27 C C22 Orange/B C28 D Red Blue/B C30 C29 Black/W F Red/W H Green/W Green Orange ¼” Female Spade Ins Insert all contacts into Designated Locations of AMP Housing Pin 24 Amp FM Conn 770520-1 A A A A A A A A A A A A A A A 3" 18ga BL Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 Pin 11 Pin 12 Pin 33 Pin 34 Pin 17 Pin 18 Pin 19 Pin 20 Pin 21 Pin 35 G D D D D C C C C C A B01-09-0146 Female Terminal B B01-09-014a Plug-Black 35 Pin C D E F G B01-09-0092 2 Pin FM Housing B01-09-0091 FM Terminal B01-09-0093 Green Seal B01-09-0109 2 Pin Male Housing B01-09-0110 Male Terminal B01-09-0093 Green Seal B01-09-0128 6 Pin Female Housing B01-09-0091 Female Terminal B01-09-0093 Green Seal B01-09-0114 3 Pin Female Housing B01-09-0091 Female Terminal B01-09-0093 Green Seal B01-09-0129 6 Pin Male Housing B01-09-0110 Female Terminal B01-09-0093 Green Seal Cavity Plug 10" Split Loom 10" Split Loom H B01-09-0128 6 Pin Female Housing 1" Put all splices in sleeve & wire tie sleeve 36" 1.5" Nylon Sleeve Outrigger Coil & Switches 162 3 SCHEMATICS HAULOTTE GROUP A-00939 OUTRIGGER COIL TO SWITCHES FOR DRIVE & SET OPTION HAULOTTE GROUP 3 SCHEMATICS A-00947 MANIFOLD HARNESS FOR DRIVE & SET OPTION B01-09-0080 Socket Terminal Label Wires Both Ends B01-09-0129 6 Pin Plug B01-09-0110 Male Terminal B01-09-0093Wire Seal Green A C20 Orange B C21 White C C22 Green D C23 Red E C24 Blue F C25 White/B A Black B GND C26(+) C C26(-) Green/B 78" 9 Cond 18ga Wire SOOW or Equivalent Red/B B01-09-0136 2 Pin Plug B01-09-0137 W2S Wedge 1 C22 2 Red C23 1 Blue C24 1 2 2 Black GND Part Number Rev- Label B01-09-0123 3 Pin Plug B01-09-0110 Male Terminal B01-09-0093 Wire Seal Wires Connected & Sealed Wire Color White/B 1 C25 2 C20 Orange Stripe all wire to 12" 1 2 1 White C21 Red/B C26(+) 1 Green/B C26(-) 2 Wire Color Label 2 A-00946 BRAKE SWITCH HARNESS FOR DRIVE & SET OPTION B01-09-0092 2 Pin FM Housing B01-09-0091 FM Terminal B01-09-0093 Green Seal B01-09-0109 2 Pin Male Housing B01-09-0110 Male Terminal B01-09-0093 Green Seal 19' 18-2 SJO or Equivalent B Brake Switch B B W A Brake Switch W Label Both ends 163 HAULOTTE GROUP 164 3 SCHEMATICS HAULOTTE GROUP 4 OPTIONAL EQUIPMENT 4 OPTIONAL EQUIPMENT IC ENGINE / GENERATOR - COVER AND TRAY ASSEMBLY ...................................................... 166 IC ENGINE / GENERATOR - MOTOR MOUNT ASSEMBLY .......................................................... 168 IC ENGINE / GENERATOR - AC POWER HOOK-UP ASSEMBLY ................................................. 102 MANUAL PLATFORM ROTATE ASSEMBLY .................................................................................. 170 MATERIAL LIFT ASSEMBLY .......................................................................................................... 172 SWIVEL WITH 360° ROTATION ..................................................................................................... 174 165 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT IC ENGINE / GENERATOR - COVER AND TRAY ASSEMBLY 10 4 13 3 9 12 14 6 11 5 7 1 8 15 16 2 17 24 23 22 25 36 18 21 37 32 35A 19 1 20 27 26 38 29 35B 30 31 28 39 33 166 34 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT IC ENGINE / GENERATOR - COVER AND TRAY ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35A 35B 35C 35D 34E 35F 36 37 38 39 PART NUMBER A-01425 0096-0014 A-01428 A-01434 B02-02-0291 B02-04-0116 B02-00-0063 B20-00-0021 A-01437 0096-0068 0096-0041 A-01405 0096-0010 0096-0067 A-01407 A-00406 A-01406 A-01410 A-01421 0096-0092 0096-0041 B02-02-0181 B02-01-0001 B02-02-0182 A-01420 0096-0016 0096-0041 B01-06-0053 0096-0125 0096-0126 A-00419 0096-0017 0096-0041 0096-0047 A-01408 A-00410A A-00410 B00-00-0170 B01-09-0092 B01-09-0091 B01-09-0093 B39-00-0020 0090-0144 0096-0074 0096-0073 DESCRIPTION Cover Screw, Hex Head Cap - M10 x 20 Gas Tank, Steel Filler Cap, Vented - for Steel Tank Fitting, 90° # 4 MNPT - # 4 FMNPT - Brass Valve Ball, 1/4 HB x 1/4 MBV Hose Clamp, #4 Fuel Line-1/4 Inch Pad, Cover Screw, Flat Head Socket Cap - 10 x 45 Hex Nut with Nylon Insert - M10 Air Filter Cover Screw, Hex Head Cap - M8 x 20 Nut -Clip - M8 Motor, 9 HP Tapered Shaft Generator, 3600 rpm - 60 Hz Generator Cap Tray Pad Screw, Flat Head Socket Cap - M10 x 30 Hex Nut with Nylon Insert - M10 Fitting, Engine Oil Drain - Not Shown Hose, Hydraulic - # 4 x 15.0 inch #4NPTM Fitting, Cap - Hex # 4 NPT Bracket Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert - M10 Relay, 24 VDC 20 Amp Screw, Hex Head Cap - M5 x 16 Hex Nut with Nylon Insert - M5 Mount, Solenoid Screw, Hex Head Cap - M10 x 30 Hex Nut with Nylon Insert - M10 Washer, Nylon - M10 Solenoid Bracket Solenoid Assembly, 24Volt Solenoid, 24Volt - Continuous Duty Wire Casing - Not Shown Connector Assembly, 2 Female - Not Shown Terminal, Female - 16/18 Gauge - Not Shown Seal, Wire - 16/18 Gauge - Green - Not Shown Spring, Tension Pin, Cotter - 3/32 x 3/4 Screw, Hex Head Cap - M4 x 20 Hex Nut with Nylon Insert - M4 QTY. 1 8 1 1 1 1 4 1 3 6 6 1 4 4 1 1 1 1 4 8 8 1 1 1 1 2 2 2 2 2 1 3 3 2 1 2 1 0.5 1 2 2 1 2 4 4 167 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT IC ENGINE / GENERATOR - MOTOR MOUNT ASSEMBLY 1 12 2 10 3 8 7 6 4 5 11 9 10 13 14 19 15 18 17 16 168 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT IC ENGINE / GENERATOR - MOTOR MOUNT ASSEMBLY ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NUMBER A-01407 A-00406 A-01406 A-01410 B20-00-0006 B07-10-1263 B20-00-0007 B07-06-5198 0096-0085 0096-0077 0096-0076 0096-0039 B20-00-0018 B39-00-0020 B20-00-0017 B02-00-0063 B20-00-0021 A-00413 B01-09-0130 DESCRIPTION Motor, 9 HP Tapered Shaft Generator, 3600 rpm - 60 Hz Generator Cap Tray Mount Ring Tube, .375 x .049 x .750 Mount Bushing Plate Screw, Hex Head Cap - M6 x 60 Flat Washer, M6 - Large Flat Washer, M12 - Large Hex Nut with Nylon Insert - M6 Choke Arm - Part of Engine Wire, Choke Linkage - .051 gauge Spring, Tension Fuel Filter, Inline - 1/4 inch Ends Hose Clamp, #4 Fuel Line-1/4 Inch Governor Arm - Part of Engine Linkage Spring - Not Shown Wire splice, T-Tap - 18 - 14 gauge - Not Shown QTY. Ref. Ref. Ref. Ref. 4 4 4 1 4 8 4 4 1 1 1 1 4 1 1 1 2 169 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT MANUAL PLATFORM ROTATE ASSEMBLY 2 9 8 1 7 6 11 3 2A 12 2B 5 4 10 13 14 DETAIL VIEW 170 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT MANUAL PLATFORM ROTATE ASSEMBLY ITEM NO. 1 2 2A PART NUMBER A-00300 A-00449 A-00315 A-00340 DESCRIPTION Manual Platform Rotator Assembly Platform Assembly Gearbox Crank Handle - Square Shaft Replaces A-00325 - Round Shaft Effective 2010 2B 3 4 5 6 7 8 9 10 11 12 13 14 0096-0014 A-00308 A-00301 A-00330 A-00329 A-00017 0096-0014 0096-0041 0096-0019 0096-0042 A-00071 0090-0147 Bolt - Supplied with Gear Box Screw, Hex Head Cap M10 x 20 Platform Rotate Mount Weldment Platform Rotate Mount A Weldment Bearing, .75 ID x .75 Long x .125 Thick Pin, .75 x 10.75 Pin Retainer, .75 Screw, Hex Head Cap - M10 x 20 Hex Nut with Nylon Insert, M10 Screw, Hex Head Cap - M12 x 25 Hex Nut with Nylon Insert, M12 Pin, .5 x 8.875 Pin, Cotter - 1/8 x 1 1/4 QTY. 1 Ref. 1 1 1 4 1 1 2 1 2 2 2 2 2 2 4 171 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT MATERIAL LIFT ASSEMBLY (ANSI ONLY) 1 3 2 4 5 9 6 7 21 32 8 31 13 12 30A 10 24 11 18 14 17 15 26 16 22 19 20 29 21 27 30 28 41 33 39 24 23 34 NOTE: SCREW #21 TORQUE TO 15 FT. LBS. SCREW # 24 SHOULD SPIN BY HAND 40 37 35 38 172 25 36 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT MATERIAL LIFT ASSEMBLY (ANSI ONLY) ITEM NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A 30B 31 32 33 34 35 36 37 38 39 40 41 42 PART NUMBER A-00846 A-00979 A-00992 0096-0085 0096-0039 0096-0016 0096-0041 A-00977 0096-0055 0096-0042 A-00038 0096-0003 0096-0077 0096-0039 A-00994 0090-0147 A-00995 0096-0046 0096-0009 A-00988-1 A-00990B 0096-0086 0096-0042 A-00990A 0096-0069 0096-0041 A-00480 A-00028 A-00071 0090-0147 A-00485 0090-0147 A-00982 A-00033 A-00170 A-00155 A-00037 0096-0003 0096-0077 0096-0039 A-00156 0096-0016 0096-0041 0090-0552 DESCRIPTION Material Lift Package Bulkhead Mount Load Sense Interface Module Screw, Hex Head Cap - M6 x 60 Hex Nut with Nylon Insert - M6 Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Platform Mount Weldment – LS Screw, Hex Head Cap - M12 X 190 Hex Nut with Nylon Insert - M12 Ramp Screw, Flat Head Socket Cap - M6 x 20 Flat Washer, M6 Hex Nut with Nylon Insert - M6 Load Sense Roller Bar Cotter Pin, 1/8 x 1 1/4 Load Sense Roller Flat Washer, M12 Screw, Hex Head Cap - M8 x 10 Load Cell With Turck Connector Load Sense Spacer B Screw, Hex Head Cap - M12 x 65 - Torque to 15 Ft. Lbs. Hex Nut with Nylon Insert - M12 Load Sense Spacer A Screw, Hex Head Cap - M10 x 75 - Bolt should Spin by Hand Hex Nut with Nylon Insert, M10 Material Boom Weldment Clevis Pin with Tension Lock Pin, 0.5” x 8.875” Cotter Pin, 1/8 x 1 1/4 Hook with Latch Castle Nut – supplied with Hook Cotter Pin, 1/8 x 1 1/4 - Not Shown Load Sense Weldment Bearing, Composite - .50 x .625 x .75 Tongue Tube Material Lift Storage Bracket Ramp - Short Screw, Flat Head Socket Cap - M6 x 20 Flat Washer, M6 Hex Nut with Nylon Insert - M6 Material Storage Clamp Screw, Hex Head Cap - M10 x 25 Hex Nut with Nylon Insert, M10 Key Ring - Not Shown QTY. 1 Ref. 1 3 3 2 2 1 1 1 4 8 8 8 1 2 2 4 2 1 2 2 2 1 1 1 1 1 1 2 1 1 1 1 4 Ref. 1 4 4 2 4 1 2 2 1 173 HAULOTTE GROUP 4 OPTIONAL EQUIPMENT SWIVEL WITH 360° ROTATION 174 HAULOTTE GROUP 8 OPTIONAL EQUIPMENT SWIVEL WITH 360° ROTATION ITEM NO. 1 1A 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NUMBER A-00257 B02-13-0144 B02-16-0017 A-00265 A-00266 0096-0011 0096-0040 0090-0040 A-00290 0096-0002 0096-0039 A-00274 0090-0920 0090-0185 A-00268 B04-07-0033 A-00254 0096-0014 A-00277R DESCRIPTION Swivel – Hydraulic/Electric Seal kit Hydraulic Pressure Kit Slip Ring Mount Slip Ring Collar Cap Screw, M8 x 25 Hex Nut, Self-Locking, M8 Cap Screw, #3/8-16 x 3/4 Cover Stop Bracket Cap Screw, M6 x 20 Hex Nut, Self-Locking, M6 Gas Spring Ball Stud, 10MM Hex Nut, Self-Locking, #5/16-18 Tire Iron/Jack Handle Clamp Hydraulic Power Unit Cap Screw, M10 x 20 Cover Stop Bracket Hasp – Right (Alternate) QTY. 1 1 1 2 1 6 6 2 1 4 4 1 2 2 1 2 1 3 1 *Optional Swivel provides 360º Rotation and includes item numbers 1-6, above. 175 ORDERING REPLACEMENT PARTS To order replacement parts, contact the Haulotte Group | BilJax Service Department by phone at 800-537-0540, by fax at 419-446-8202 or by email at techsupport@biljax.com. For swift service, always have the part number available, as well as the equipment model and serial number. When ordering parts by fax or email, always provide the above information. QUICK REFERENCE Equipment Model: Haulotte Group | BilJax 3632T Telescopic Boom Lift Serial Number: ______________________________________________ NOTES 177 Distributed by: 125 Taylor Parkway Archbold, Ohio 43502 Phone (800) 537-0540 (419) 445-8915 Fax (419) 445-0367 www.haulotte-usa.com