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Classic Series Treadmill CLST-XXXX-01 Customer Support Services PARTS MANUAL rev 09 Apr 2008 CLASSIC TREADMILL Contents CLST-0XXX-01 S/N CLT100000 and up Miscellaneous .......................................................................................................... 3 Rear End Caps and Cup Holders..................................................................................... 4 Scuff Pad, Tinsel, and Frame Tag Board .......................................................................... 5 Console and Related Components .................................................................................. 6 Uprights, Handrails, and Ergo Bar .................................................................................. 7 Ergo Bar with Heart Rate Assembly ................................................................................ 8 Motor Cover, Front Cover, and End Caps .......................................................................... 9 Belt, Deck, and Rear Roller.........................................................................................10 Lift Frame, Lift Motor, and IEC Receptacle ......................................................................11 DSP Controller Assembly ............................................................................................12 Drive Motor Assembly................................................................................................13 Idler Arm Assembly and Static Brush..............................................................................14 Leg Leveler Assembly................................................................................................15 Front Roller Assembly ...............................................................................................16 Line Cords and Line Cord Options .................................................................................17 Block Diagrams .......................................................................................................18 2 CLASSIC TREADMILL Miscellaneous CLST-0XXX-01 S/N CLT100000 and up Description Part No. OPERATION MANUAL (CD) AK58-00634-0000 SERVICE MANUAL M051-00K58-A159 HARDWARE BAG AK58-00226-0000 TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN 0017-00008-0204 0017-00008-0205 0017-00008-0206 ACCESS PANEL ASSY CONSISTS OF: 1) 120” POWER EXT. CABLE 2) CONNECTOR MTG. PLATE 3) F-TYPE ADP CONNECTOR 4) F-TYPE PANEL CONNECTOR AK58-00329-0000 INSTALLATION VIDEO M051-00K58-A160 3 AK32-00020-0002 0K58-01392-0000 0017-00021-2810 0017-00021-2846 CLASSIC TREADMILL Rear End Caps and Cup Holders CLST-0XXX-01 S/N CLT100000 and up Cup Holder, LT AK58-00247-0002 Cup Holder, RT AK58-00247-0001 Rear End Cap 0K58-01268-0000 Screws (4) 0017-00101-1772 Rear End Cap 0K58-01268-0000 4 CLASSIC TREADMILL Scuff Pad, Tinsel, and Frame Tag Board CLST-0XXX-01 S/N CLT100000 and up Anti-Static Tinsel 0K58-01102-0001 Tinsel Spring 0017-00009-0901 Anti-Scuff Pad 0K58-01376-0000 (2) ISO PCB B084-92329-0000 5 CLASSIC TREADMILL Console and Related Components CLST-0XXX-01 S/N CLT100000 and up Rear Console Decal 0K58-01357-0000 Rear Console Case 0K58-01272-0000 Console Screw (8) 0017-00101-1288 PCB Mounting Screw (8) 0017-00101-1275 PCB Assembly A084-92184-A006 See Table Magnet Disc 0K40-01070-0000 Switch Membrane 118E-00001-0129 Console Accessory Cover 0K58-01280-0000 See Table Polar/E-Stop Cable Assy AK58-00237-0000 Polar PCB W/Cable Assy AK39-00064-0000 Front Console Case 0K58-01273-0001 Tether Stop Assy AK58-00322-0000 CD Tray, Rubber Pad 0K58-01359-0000 Language Eng/Met Eng/Eur German Spanish Japanese French Italian Dutch Stop Switch 0K58-01321-0000 Micro-Switch 0017-00032-0185 Part Nos. Console Assembly Overlay AK58-00580-0001 0K58-01298-0001 AK58-00580-0002 0K58-01298-0001 AK58-00580-0003 0K58-01298-0003 AK58-00580-0004 0K58-01298-0004 AK58-00580-0006 0K58-01298-0006 AK58-00580-0007 0K58-01298-0007 AK58-00580-0008 0K58-01298-0008 AK58-00580-0009 0K58-01298-0009 6 CLASSIC TREADMILL Uprights and Handrails CLST-0XXX-01 S/N CLT100000 and up ERGO Bar W/HR Assembly AK60-00147-0000 Console Mounting Screw (4) 0017-00101-1773 Bottom RT Handrail Boot 0K58-01304-0001 Handrail Mounting Screw (4) 0017-00101-1774 Console/Cup Holder Mounting Screw (8) 0017-00101-1780 Handrail Hex Nut (4) 0017-00103-0327 Top RT Handrail Boot 0K58-01303-0001 Bottom LT Handrail Boot 0K58-01304-0002 Handrail (2) AK58-002569-0000 Top LT Handrail Boot 0K58-01303-0002 Handrail Screw (2) 0017-00101-1773 Handrail Boot Screws (6) 0017-00101-1770 Upright, Plug (2) 0K58-01305-0002 Upright, LT AK58-00311-0004 Upright Tube Cap (2) 0K58-01302-0000 Grommet (2) 0017-00042-0326 Handrail End Cap (2) 0K58-01396-0000 Upright, RT AK58-00311-0003 Upright Plug (2) 0K58-01305-0002 Upright Mounting Screw - 0017-00101-1778 (6) Washer - 0017-00104-0325 (6) Upright Tube Cap Screw (2) 0017-00101-1772 7 CLASSIC TREADMILL Ergo Bar with Heart Rate Assembly CLST-0XXX-01 S/N CLT100000 and up Ergo Bar with Heart Rate Assembly AK60-00147-0000 ERGO-BAR OVERMOLD ASSY: PURCH. D AK58-00376-0000 8-16X18 PHL PAN PLT ST BO B (2) 0017-00101-0824 COVER: I/R LENS SENSOR 0K58-01103-0000 Heart Rate Sensor Kit KIT: SERV; MFG; ELECTRODES; LARGE GK20-00002-0005 GASKET: ERGOBAR 0K58-01347-0000 8 CLASSIC TREADMILL Motor Cover, Front Cover, and Front End Caps Motor Cover Screws (4) 0017-00101-1772 CLST-0XXX-01 S/N CLT100000 and up Motor Shroud Assy. AK58-00397-0001 Felt Strip - 28” 0017-00081-0294 Front End Cap (2) 0K58-01267-0000 Front Cover 0K58-01266-0000 Screws (4) 0017-00101-1771 End Cap Screws (4) 0017-00101-1772 Bug Medallion Assembly AK58-00245-0000 9 CLASSIC TREADMILL Belt, Deck, and Rear Roller CLST-0XXX-01 S/N CLT100000 and up Striding Belt 0K58-01400-0000 Belt Limit Label, LT M051-00K58-A101 Deck Mounting Screws (4) 0017-00101-1775 Deck 0K65-01263-0000 TECSPAK Mounting Screw (8) 0017-00101-1652 Caution Label M051-00K58-A014 TECSPAK Spring (8) 0K40-01026-0002 Belt Limit Label, RT M051-00K58-A100 TECSPAK Tinnerman Clip (8) 0017-00103-0198 Washer (8) 0017-00104-0072 Grommet (2) 0017-00042-1147 Screw 0017-00101-1776 Round Grommet 0017-00042-0326 Washer 0017-00104-0043 Square Grommet 0017-00042-1147 Rear Roller Guard, LF 0K58-01390-0002 Rear Roller Adjusting Screws 0017-00101-1779 Rear Roller 0K58-01002-0000 Rear Roller Guard, RT 0K58-01390-0001 Roller Guard Screw (4) 0017-00101-1776 10 CLASSIC TREADMILL Lift Frame, Lift Motor, and IEC Receptacle CLST-0XXX-01 S/N CLT100000 and up * RECEPTACLE-ASSY: MFG; RECESS B AK58-00514-0000 Frame Screws (2) 0017-00101-1723 IEC Receptacle * 0017-00003-0949 Frame Screws * 0017-00101-1723 Line-Cord Socket Brkt * 0K58-01419-0000 Cotter Pin 0017-00007-0208 Lower Receptacle Brkt 0K58-01420-0000 Line Cord (see line cord page) Frame Screws (2) 0017-00101-1723 Line Cord Clip 0017-00042-0840 Clevis Pin 0017-00007-0214 Lift Frame End Caps (4) 0017-00042-1076 Lift Motor Hex Bolt 0017-00101-1021 Wheels (2) 0K58-01071-0000 Phillips Screws (2) 0017-00101-1612 Washers (2) 0017-00104-0189 Lift Motor 0K58-01062-0000 Lock Nut 0017-00103-0025 Vinyl Cap 0017-00042-1075 Lift Frame 0K58-01066-0000 Hex Screws (2) 0017-00101-1777 Flat Washers (2) 0017-00104-0259 Bronze Sleeves (2) 0K58-01089-0000 Lock Nuts (2) 0017-00103-0285 COVER: PIVOTS; LIFT-FRAME (2) 0K58-01322-0000 11 CLASSIC TREADMILL Motor Controller Assembly CLST-0XXX-01 S/N CLT100000 and up DSP w/Cables 100-120V AK58-00547-0001 200-240V AK58-00547-0003 12 CLASSIC TREADMILL Drive Motor Assembly CLST-0XXX-01 S/N CLT100000 and up Note: key is part of the drive motor only, not available separately. TAPERED DRIVE MOTOR MOTOR-DRIVE ASSY: MFG; W/LBL B AK58-00171-0002 Setscrews (2) 0017-00101-0333 Poly-V Pulley 0K58-01057-0001 Locking Nuts (4) 0017-00103-0027 Washers (4) 0017-00104-0409 Insulating Shoulder Washers (4) 0K58-01255-0000 Insulating Pads (2) 0K58-01256-0001 FLYWHEEL: CAST-IRON; W/TAPER 0K58-01092-0004 13 3/8 -16X16 UNS HXW L BLT G5 ZN B 0017-00101-1885 CLASSIC TREADMILL Idler Arm Assembly and Static Brush Idler Arm Assembly AK58-00053-0002 Anti Static Brush 0K58-01263-0001 Tinsel Bracket Screw(2) 0017-00101-1193 CLST-0XXX-01 S/N CLT100000 and up Motor Pulley 0K58-01057-0001 Allen Screw 0017-00101-0333 Idler Pin 0017-00007-0248 Grommet 0017-00042-0326 Drive Belt 0K58-01114-0000 Idler Pulley 0K26-01731-0000 Threaded Idler Shaft 0K58-01084-0002 Lock Nut: Idler 0017-00103-0324 Wire Clamp 0017-00042-1072 Screw 0017-00101-1193 Limit Switch 0017-00032-0195 Limit Switch Cable AK58-00027-0000 14 Idler Spring Damper 0K26-02055-0000 Idler Spring 0K58-01085-0000 CLASSIC TREADMILL Leveler Assembly CLST-0XXX-01 S/N CLT100000 and up Leveler Assembly AK58-00370-0000 Bracket Leveler 0K58-01083-0000 Pivot Pin 0K58-01098-0000 Flat Washer (4) 0017-00104-0190 Lock Washer (4) 0017-00104-0333 Hex Bolt (4) 0017-00101-1652 Stop Nut 0K58-01099-0000 Leveling Foot 0K58-01110-0000 15 CLASSIC TREADMILL Front Roller Assembly CLST-0XXX-01 S/N CLT100000 and up Front Roller Assembly AK58-00066-0000 Mounting Bolt 0017-00101-0974 Flat Washer 0017-00104-0043 Polley V Pulley 8” 0K58-01105-0000 Lock Washer 0017-00104-0005 3.5” Front Roller 0K58-01001-0001 Hex Bolt 0017-00101-1632 Flat Washer 0017-00104-0330 16 CLASSIC TREADMILL Line Cords and Line Cord Options CLST-0XXX-01 S/N CLT100000 and up Standard Line Cords Model # Model Description Part No. CLST-0100-01 CLST ENG/ENG 120/60 DOM LOW VOLTAGE CLST-0300-01 CLST FRN/MET 120/60 DOM LOW VOLTAGE CLST-0400-01 CLST SPN/MET 120/60 DOM LOW VOLTAGE CLST-0103-01 CLST ENG+MET 220/60 DOM HIGH VOLTAGE CLST-0705-01 CLST JAP/MET 100/50 DOM LOW VOLTAGE CLST-0706-01 93T JAP/MET 200/50 DOM HIGH VOLTAGE CLST-0101-01 93T ENG+MET 230/50 CON HIGH VOLTAGE CLST-0201-01 93T GER/MET 230/50 CON HIGH VOLTAGE CLST-0301-01 93T FRN/MET 230/50 CON HIGH VOLTAGE CLST-0401-01 93T SPN/MET 230/50 CON HIGH VOLTAGE CLST-0501-01 93T ITL/MET 230/50 CON HIGH VOLTAGE CLST-0601-01 93T DUT/MET 230/50 CON HIGH VOLTAGE CLST-0102-01 93T ENG+MET 240/50 UK HIGH VOLTAGE CLST-0104-01 93T ENG+MET 240V+ AUS HIGH VOTAGE 0017-00003-0974 LINE-CORD: R/A; 96"; W/RECP 0017-00003-0781 LINE-CORD: R/A; 220V; USA 0017-00003-0696 LINE-CORD: R/A; CEE7; 103" 10A 250V 0017-00003-0890 LINE-CORD: U.K; R/A 0017-00003-0996 LINE-CORD: IEC; AUSTRALIAN; 230/50 Optional Line Cords Description Length (feet) Part No. LINE-CORD: 120V; 20A; 12' 0017-00003-0947 LINE-CORD: R/A 120V 8' 0017-00003-0915 LINE-CORD: R/A; NEMA 5-20 144" 12' 0017-00003-0980 LINE-CORD: R/A; W/PLUG 220/60 7.5' 0017-00003-0981 LINE-CORD: 220V; 15A; 12' 0017-00003-0948 17 CLASSIC TREADMILL Block Diagram CLST-0XXX-01 S/N CLT100000 and up CBL-ASSY: COAX; 120" AK32-00020-0002 COAXVIDEOIN CBL-ASSY: PWR EXT; 120" AK32-00078-0001 VOLTONTVP.S. ACCESS PANEL CBL-ASSY: SIDE-CONSOLE AK58-00031-0000 P5 P14 P8 CSAFE CARDIO THEATER 1 MESSAGE CENTER CONSOLE DISPLAY P4 CSAFE CARDIO THEATER 2 P1 P1 7-7SEGMENT P6 MAIN PWR/SCI P11 E STOP P7 POLAR & END SESSION LIFE PULSE SIDECONSOLE KEYPADS P3 P2 TO DSP CONTROLLER CBL-ASSY: EMERGENCY-STOP AK58-00036-0000 POLAR RECEIVER PCB AK39-00064-0000 CBL-ASSY: H/R SENSORS AK58-00041-0001 CBL-ASSY: POLAR/E-STOP AK58-00237-0000 18 USED ON 97Ti & 93/95T-0705 JAP & 93/95T-0706 JAP ONLY CLASSIC TREADMILL Block Diagram - Continued CBL-ASSY: AUTO-XFRMR; 20" AK58-00527-0000 1 2 3 4 P4 P7 DSP CONTROLLER P8 1 2 P1 6 5 43 2 1 BLU E BLU E WHITE RED BLAC K GR EEN /YELLOW P9 DRIVE MOTOR P6 1 2 34 GRN/YLW P5 1 2 3 4 5 BLACK RED NEUTR AL 120V IN 230V OU T P11 P12 1 6 7 8 9 10 2 3 4 5 LIFT MOTOR 19 AUTOX-FRMR 11 22 33 44 55 66 WHITE RED WH ITE BLAC K JUMPER; POWER; LCD-CONS CBL-ASSY AK58-00522-0000 1 6 7 8 9 10 2 3 4 5 Y EL L OW P URP LE GRE E N GR AY WH IT E BL ACK OR ANG E BRO WN RE D BL UE CBL-ASSY: CONSOLE AK58-00034-0001 CLST-0XXX-01 S/N CLT100000 and up P13 COM 100V IN 200V IN 220/230V IN 240V IN 120VOUT RED 200-240V units CIRCUIT-BREAKER:2A 0017-00003-0626 1 2 3 100V units CIRCUIT-BREAKER:4A 0017-00003-0950 CLASSIC TREADMILL Block Diagram - Continued CLST-0XXX-01 S/N CLT100000 and up 120V DOMESTIC FILTER: LINE; 20A 0017-00003-1015 L BLK WHITE N N BLK WHT GRN/YLW WHT ON/OFF SWITCH LINE FILTER CBL-ASSY: MOV; FILTER AK58-00224-0001 GND POWER CABLE PLUGS INTO P7 ON THE DSP CONTROLLER LINE MOV LOAD L 1 2 3 GRN/YLW HOT BLACK CBL-ASSY: JUMPER; BLK; 4" AK58-00081-0000 NEU CBL-ASSY: POWER; 100-200V AK58-00520-0000 CBL-ASSY: JUMPER; GR/YL; 5" AK58-00083-0000 CBL-ASSY: HI-POT JUMPER AK58-00263-0000 12 12 CBL-ASSY: JUMPER; WHT; 6" AK58-00082-0000 200-240V ONLY FILTER: LINE; 20A 0017-00003-1015 FILTER: LINE; 10A 0017-00003-0898 N N WHT LINE FILTER CBL-ASSY: MOV; FILTER AK58-00224-0001 12 12 CBL-ASSY: HI-POT JUMPER AK58-00263-0000 BLK WHT ON/OFF SWITCH CBL-ASSY: JUMPER; GR/YL; 5" AK58-00083-0000 CBL-ASSY: JUMPER; WHT; 6" AK58-00082-0000 20 GND WHITE GRN/YLW HOT MOV GRN/YLW L BLK L LINE 1 2 POWER CABLE PLUGS INTO P7 ON THE DSP CONTROLLER CBL-ASSY: JUMPER; BLK; 4" AK58-00081-0000 NEU BLACK LOAD CBL-ASSY: POWER; 230-240V; LED AK58-00596-0001