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OPERATION AND PARTS MANUAL SERIES MODEL MT54F TAMPING RAMMER (ROBIN EH09 GASOLINE ENGINE) Revision #8 (01/10/12) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. PROPOSITION 65 WARNING PAGE 2 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) NOTES MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 3 TABLE OF CONTENTS MIKASA MT54F Tamping Rammer Proposition 65 Warning ......................................... 2 Table Of Contents ................................................. 4 Parts Ordering Procedures ................................... 5 Safety Information ..............................................6-9 General Information ............................................ 10 Specification ........................................................ 11 Components........................................................ 12 Basic Engine ....................................................... 13 Operation .......................................................14-16 Maintenance ....................................................... 17 Troubleshooting Guide ...................................18-19 Explanation Of Codes In Remarks Column ........ 20 Suggested Spare Parts ....................................... 21 Robin EH09 Engine Crankcase and Cylinder Head Assembly ......32-33 Crankshaft and Piston Assembly ...................34-35 Intake and Exhaust Assembly ........................36-37 Governor Assembly .......................................38-39 Blower Housing & Recoil Starter Assembly ...40-41 Carburetor Assembly .....................................42-43 Electric Device Assembly ...............................44-45 Terms and Condition Of Sale — Parts ................ 46 Component Drawings NOTICE Name Plate And Decals .................................22-23 Crankcase and Engine Assembly ..................24-27 Guide Cylinder and Foot Assembly ...............28-29 Tank and Handle Assembly ...........................30-31 Specification and part number are subject to change without notice. PAGE 4 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Order via Internet (Dealers Only): Best Deal! Effective: January 1st, 2006 If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip. com. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information. Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.* Goto www.multiquip.com and click on Order Parts to log in and save! Note: Discounts Are Subject To Change Order via Fax (Dealers Only): All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877) Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.* Note: Discounts Are Subject To Change Order via Phone: Domestic (US) Dealers Call: 1-800-427-1244 Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you. International Customers should contact their local Multiquip Representatives for Parts Ordering information. When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ ❒ Dealer Account Number Dealer Name and Address Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Quantity, Part Number and Description of Each Part ❒ Specify Preferred Method of Shipment: ✓ UPS/Fed Ex ✓ DHL ■ Priority One ✓ Truck ■ Ground ■ Next Day ■ Second/Third Day NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 5 SAFETY INFORMATION Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others. Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages. SAFETY MESSAGES The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifically address the level of exposure to the operator and are preceded by one of four words: DANGER, WARNING, CAUTION or NOTICE. SAFETY SYMBOLS DANGER Indicates a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY. WARNING Indicates a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. PAGE 6 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) SAFETY INFORMATION GENERAL SAFETY CAUTION NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in the case of an emergency. RAMMER SAFETY DANGER NEVER operate this equipment when not feeling well due to fatigue, illness or when under medication. NEVER operate this equipment under the influence of drugs or alcohol. ALWAYS check the equipment for loosened threads or bolts before starting. DO NOT use the equipment for any purpose other than its intended purposes or applications. NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older. Whenever necessary, replace nameplate, operation and safety decals when they become difficult read. Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. NEVER use accessories or attachments that are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result. ALWAYS know the location of the nearest fire extinguisher. ALWAYS know the location of the nearest first aid kit. NEVER operate the equipment in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death. WARNING NEVER disconnect any emergency or safety devices. These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties. DO NOT use this machine on ground that is harder than the machine can handle, or for driving pilings or tamping rock beds. Furthermore, use of the machine on sloping ground, such as the side of an embankment, may make the machine unstable and can cause an accident. It can also result in premature machine wear due to uneven loads on the machine. Use the machine with confidence for tamping earth and sand, soil, gravel, and asphalt. DO NOT use the machine for other types of jobs. CAUTION NEVER lubricate components or attempt service on a running machine. NOTICE ALWAYS keep the machine in proper running condition. Fix damage to machine and replace any broken parts immediately. ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel. MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 7 SAFETY INFORMATION ENGINE SAFETY DANGER The engine fuel exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. FUEL SAFETY DANGER DO NOT add fuel to equipment if it is placed inside truck bed with plastic liner. Possibility exists of explosion or fire due to static electricity. The engine of this equipment requires an adequate free flow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause injury to people and property and serious damage to the equipment or engine. WARNING DO NOT place hands or fingers inside engine compartment when engine is running. NEVER operate the engine with heat shields or guards removed. DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the rammer. CAUTION NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing equipment. NOTICE NEVER run engine without an air filter or with a dirty air filter. Severe engine damage may occur. Service air filter frequently to prevent engine malfunction. NEVER tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable. DO NOT start the engine near spilled fuel or combustible fluids. Fuel is extremely flammable and its vapors can cause an explosion if ignited. ALWAYS refuel in a well-ventilated area, away from sparks and open flames. ALWAYS use extreme caution when working with flammable liquids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in appropriate containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent. DO NOT smoke around or near the equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine. PAGE 8 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) SAFETY INFORMATION TRANSPORTING SAFETY CAUTION NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are not loose or missing. Always make sure crane or lifting device has been properly secured to the lifting bail (hook) of the equipment. ALWAYS shutdown engine before transporting. NEVER lift the equipment while the engine is running. Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling. Use adequate lifting cable (wire or rope) of sufficient strength. Use one point suspension hook and lift straight upwards. DO NOT lift machine to unnecessary heights. ALWAYS tie down equipment during transport by securing the equipment with rope. Never allow any person or animal to stand underneath the equipment while lifting. ENVIRONMENTAL SAFETY NOTICE Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of hazardous waste. DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source. MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 9 GENERAL INFORMATION Definition of Tamping Rammer The Mikasa MT-54F tamping rammer is a powerful compacting tool capable of applying a tremendous force in consecutive impacts to a soil surface. Its applications include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work. The impact force of the MT-54F levels and uniformly compacts voids between soil particles to increase dry density. Circular motion is converted to create impact force. The MT-54F tamping rammer develops a powerful compacting force at the foot of the rammer. To maintain optimum performance, proper operation and service are essential. Construction of Tamping Rammer The Mikasa MT-54F Tamping Rammer is equipped with an Robin air cooled, four cycle gasoline engine. Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch. Rammer Gearbox and Spring Cylinder The Mikasa MT-54F uses an oil bath lubrication system. Always check the oil level through the oil level sight glass at the rear of the tamper foot. Controls Before starting the MT-54F Tamping Rammer, identify and understand the function of the controls, see Figure 1 on page 11. PAGE 10 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) SPECIFICATIONS Table1. MT-54F Rammer Specifications MODEL MT-54F U.S. (metric) Overall Height 40.5 in. (1,025 mm) Overall Width 14.6 in (370 mm) Over Length 26.4 in (670 mm) Shoe Size 10.4 x 13.4 in. (265 x 340 mm) Blows/minute 690 Impact Force 2,250 lbs./blow (1,110 kg/blow) Clutch Automatic Centrifugal Operating Weight 126 lbs. (57 kg) Table 2. Robin EH-09 STD Engine Specifications MODEL ROBIN EH-09 STD ENGINE Type Air-Cooled 4 Stroke Gasoline Engine Piston Displacement 5.20 cu.in. (86 cc) Max. Output 2.4 hp/3,600 rpm (1.8 KW) Max. Governed Speed, No Load 3,600 rpm Cooling System Air-Cooled Lubrication System Fuel-Lubrication Oil Spraying System Fuel Unleaded gasoline Star ting System Recoil Star ter NOTE Specifications are general and are subject to change without notice. If exact measurements are required, equipment should be weighed and measured. MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 11 MT-54F — CONTROLS ANDCOMPONENTS COMPONENTS Figure 1. MT-54F Tamping Rammer Figure 1 shows the location of the controls and components for the MT-54F Tamping Rammer. The functions of each control is described below: 1. Throttle Lever – Controls engine speed and the tamping action of the rammer. 2. Engine Stop Switch – Controls the starting and stopping of the engine. Switch must be in the "ON" position when starting the engine. 3. Choke Lever – Used when starting the engine. Normally used in cold weather conditions. In cold weather turn the choke lever to the fully closed position, in warm weather set choke lever half way or completely open. 4. Fuel Shut-Off Valve – Supplies fuel from the fuel tank to the engine. To begin fuel flow move the fuel shut-off valve downward. 5. Oil Bath Fill Plug – Open this plug to add oil to the oil bath reservoir. 6. Drain Valve – Open this valve to remove oil from the bellows. 7. Pre- Cleaner – Pre-cleans (first stage) dirt and other debris from entering the engine. 8. Foot– Laminated wood with tempered steel plate for superior shock absorption. 9. Oil Level Sight Glass – Indicates the level of oil in the oil bath reservoir. 10. Recoil Starting Handle – Used when starting the engine. Pull starter handle sharply and quickly, then return starter handle to starter case before releasing. 11. Fuel Tank/Cap – Poly fuel tank to avoid rust and corrosion, remove this cap to add gasoline. 12. Engine Air Cleaner – Prevents dirt (second stage) and other debris from entering the engine. 13. Bellows – Reservoir for oil bath. 14. Handle – To operate rammer GRIP handle assembly firmly on both sides. 15. Muffler– Used to reduce noise and emissions. 16. Spark Plug – Provides spark to the ignition system, replace with engine manufactures recommended type spark plug. 17. Nameplate – Displays information regarding the rammer. PAGE 12 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) BASIC ENGINE Figure 1-A. Engine Controls and Components INITIAL SERVICING The engine (Figure 1-A) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's Engine manual for instructions and details of operation and servicing. 5. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly. 1. Secondary Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element. 6. Muffler – Used to reduce noise and emissions. 2. Choke Lever –Used when starting the engine. Normally used in cold weather conditions. In cold weather turn the choke lever to the fully closed position, in warm weather set choke lever half way or completely open. 3. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.02 - 0.03 inch (0.6 - 0.7 mm). Clean spark plug once a week. 4. Engine ON/OFF Switch – Controls the starting and stopping of the engine. Switch must be in the "ON" position when starting the engine. NOTE Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, CAUTION - Burn Hazard Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed. 7. Dipstick/Oil Filler Cap – Remove this cap to determine if the engine oil is low. Add oil through this filler port as recommended in Table 3. 8. Oil Drain Plug – Remove this plug to remove oil from the engine's crankcase. MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 13 OPERATION This section is intended to assist the operator with the initial start-up of the MT-54F Tamping Rammer. It extremely important that this section be read carefully before attempting to operate the rammer. Engine 1. Fill the fuel tank (Figure 3 ) with unleaded gasoline. At the same time, check the engine oil and make it a habit to replenish it often. DO NOT use your rammer until this section is thoroughly understood. CAUTION: Failure to understand the operation of the MT54F Tamping Rammer could result in severe damage to the trowel or personal injury. Rammer Gearbox and Spring Cylinder Oil Bath This unit uses an oil bath lubrication system. Perform the following: Figure 3. Fuel Tank 1. Check the oil level through the oil level sight glass (Figure 2) at the rear of the tamper foot. Figure 4. Engine Oil Dipstick Figure 2. Foot Housing Sight Glass 2. If oil is not visible, add 10W-30 motor oil into the oil fill plug opening (Figure 2). The bath contains approximately 1.7 pints (800 cc.) NOTE The oil level should be kept at the half way point of the sight glass. 2. Low levels of oil may result in engine seizure due to high levels of consumption during operations. 3. Check the engine oil level and if the engine oil level is low, it should be refilled. Use the proper motor oil as suggested in the Table 3 below. Table 3 Motor Oil Grade Season or Temperature Grade of motor oil (higher than MS class) Spring, Summer or Autumn +120° F to +15° F SAE 30 Winter +40° F to +15° F SAE 30 Below +15° F SAE 10W-30 PAGE 14 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) OPERATION Inspection 1 . Check all nuts, bolts fasteners for tightness. Retighten as necessary. 2. Clean any dirt from the recoil starter and foot pedestal. Wipe the entire unit clean before operating. 3. Close the choke lever (Figure 7) . Turning the choke lever 90 degrees clockwise closes the choke . In cold weather, start the unit with choke fully closed. In warm weather or when the engine is warm, the unit can be started with choke halfway or completely open. 3. Replace any missing or damaged Safety Operation decals. 4. Adjust height of handle. Adjust handle by loosening nuts and moving handle to suit operation. Retighten nuts. Initial Start-up When starting the MT-54F Tamping Rammer perform the following: 1. Open the fuel shut- off valve by moving the fuel cock lever to the open position (Figure 5). Figure 7. Choke Lever 4. Move the throttle lever (Figure 8) between 1/4 to 1/2 from the idle position. Figure 5. Fuel Cock 2. Set the engine ON/OFF switch (Figure 6) to the "ON" position (start). Figure 8. Throttle Lever (1/4 to 1/2) 5. Grip the recoil starter (Figure 9 ) handle and pull it until you feel a slight resistance.Then pull sharply and quickly. Return the recoil starter handle to the starter case before releasing. Figure 6. On Off Switch Figure 9. Recoil Starter MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 15 OPERATION 6. When the engine starts, move the choke lever slowly to the "FULL OPEN" position. Warm up the engine by running at low speed for three to five minutes, check for gas leakage or abnormal sounds. 7. If the engine does not start after repeated attempts, check the spark plug for excess fuel. Clean and replace the spark plug as needed, then move the choke lever (Figure 7) to the half open position to avoid flooding and repeat steps 1 thru 5. 3. To stop the tamping action, move throttle lever quickly from the FULL OPEN to IDLE position. Stopping The Engine Normal Shutdown 1. Move throttle lever quickly from the FULL OPEN to IDLE position (Figure 11) and run the engine for three minutes at low speed. After the engine cools, turn the engine start/stop switch to the “STOP” position (Figure 6) until engine comes to a complete stop. Operation 1. To start the rammer tamping action, move the throttle lever (Figure 10) quickly from IDLE (close) to the FULL OPEN position . DO NOT move the throttle lever slowly as this may cause damage to the clutch or spring. Figure 11. Throttle Lever (Idle) 2. Close the fuel shut- off valve by moving the fuel cock lever to the CLOSED position. See Figure 5. Emergency Showdown 1. Move the throttle lever quickly to the IDLE position, and turn the engine start/stop switch to the STOP position. Figure 10. Throttle Lever (Full Open) CAUTION: Make sure that the throttle lever is moved to the FULL OPEN position. Operating the rammer at less than full speeds can result in damage to the clutch springs or foot 2. The MT-54F Tamping rammer is designed to run at 4,000 rpm. At optimum rpm the foot hits at the rate of 690 impacts per minute. Increasing throttle speed past factory set rpm does not increase impacts and may damage unit. The MT-54F is designed to advance while tamping. For faster advance, pull back slightly on the handle so that rear of foot contacts soil first. PAGE 16 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) MAINTENANCE Maintenance Perform the scheduled maintenance procedures as indicated: DAILY ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the spring box and bellows for oil leaks. Repair or replace as needed. ■ The air cleaner (Figure 13) on the engine side will hardly be contaminated, if it is, however after cleaning the element with kerosene, dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil. Then tightly squeeze outer primary element (sponge) and shake off well the inner secondary element before installing them. WEEKLY ■ Remove the fuel filter cap and clean the inside of the fuel tank. ■ Remove or clean the filter at the bottom of the tank. ■ Remove and clean the spark plug, then adjust the spark gap to 0.02~0.03 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments. ■ Clean air cleaner cover. 200 - 300 HOURS (Pre-Cleaner) ■ Remove the element from the pre-cleaner (Figure 12) at the top of the crankcase (body side) and clean it with cleaning oil (kerosene). Figure 13. Engine Air Cleaner 200 - 300 HOURS (Oil Bath) ■ Drain oil reservoir on foot housing (Figure 14). Refill with approximately 1.7 pt. (800cc) of 10W-30 motor oil. Oil should be midway in sight glass. Break in oil should be changed after first 50 hours. PRE-CLEANER GRAY 13 -15 CC SAE 30 YELLOW 2-5 CC SAE 30 Figure 14. Foot Housing Drain Plug Yearly ■ Check the fuel line and the oil line regularly for damage and to ensure that there are no leaks. Figure 12. Pre-Cleaner ■ Lubricate the top element (yellow) with 2~5 cc of engine oil SAE-30. ■ Lubricate bottom element (gray) with 13 ~15 cc of engine oil SAE-30 and completely squeeze out the excess oil from the element before installing. ■ Replace the oil and fuel lines every two years to maintain the performance and flexibility lines. Long Term Storage ■ Drain fuel from fuel tank, fuel line and carburetor. ■ Remove spark plug and pour a few drops of motor oil into cylinder. Crank engine 3 to 4 times so that oil reaches all internal parts. ■ Clean exterior with a cloth soaked in clean oil. ■ Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 17 TROUBLESHOOTING MT-54F — TROUBLESHOOTING GUIDE TABLE 4. ENGINE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Difficult to start Fuel is available but spark plug will not ignite. (Power available at high tension cable). Fuel is available but spark plug will not ignite. (Power NOT available at high tension cable). Fuel is available and spark plug ignites (compression normal). Fuel is available and spark plug ignites (compression low ). Ignition plug being bridge? Check ignition system. Carbon deposit at ignition? Clean or replace ignition. Shor t circuit due to defective insulators? Replace insulators. Improper spark gap? Set spark plug gap to the correct gap. Shor t circuit at stop switch? Check stop switch circuit. Replace stop switch if defective. Ignition coil defective? Replace ignition coil. Muffler clogged with carbon deposits? Clean or replace muffler. Mixed fuel quality is inadequate? Check fuel to oil mixture. Fuel in use inadequate (water, dust)? Flush fuel sytem and replace with fresh fuel. Air Cleaner clogged? Clean or replace air cleaner. Defective cylinder head gasket? Tighten cylinder head bolts or replace head gasket. Cylinder worn? Replace cylinder. Spark plug loose? Tighen spark plug. Operation not satisfactory Air cleaner clogged? Not enough power available (compression normal, no missfiring). Not enough power available (compression normal, missfiring). Engine overheats. Air in fuel line? Bleed (remove air) from fuel line. Fuel level in carbureator float chamber improper? Adjust carbureator float Carbon deposits in cylinder? Clean or replace cylinder Ignition coil defective? Flush fuel sytem and replace with fresh fuel. Ignition plug often shor ts? Replace ignition wires, clean ignition. Fuel in use inadequate (water, dust)? Flush fuel sytem and replace with fresh fuel. Mixed fuel quality is inadequate? Check fuel to oil mixture. Excessive carbon depostion in combustion chamber? Clean or replace crankcase. Exhaust or muffler clogged with carbon. Clean or replace muffler. Spark plug heat value incorrect? Replace spark plug with correct type spark plug. PAGE 18 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) MT-54F — TROUBLESHOOTING TROUBLESHOOTING GUIDE ENGINE TABLE 4. ENGINE TROUBLESHOOTING (continued) SYMPTOM POSSIBLE PROBLEM SOLUTION Operation not satisfactory Rotational speed fluctuates. Recoil star ter not working properly. Governor adjustment improper? Adjust governor to correct lever. Governor spring defective? Clean or replace ignition. Fuel flow erratic? Check fuel line. Air taken in through suction line? Check suction line. Dust in rotating par t? Clean recoil star ter assembly. Spring spring failure? Replace sprial spring. TABLE 5. RAMMER TROUBLESHOOTING SYMPTOM Engine runs but rammer jumps erratically or not at all.. POSSIBLE PROBLEM SOLUTION Operating speed of throttle lever is incorrectly set? Set throttle lever to correct position. Oil in excess? Drain excess oil. Bring to correct level. Clutch slips? Replace or adjust clutch. Spring Failure? Replace sprial spring. Speed of engine improper? Adjust engine speed to correct operating RPM setting. Soil over-compacted? Shut-down machine and test soil. MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 19 EXPLANATION OF CODES IN THE REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. NOTICE The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed. SAMPLE PARTS LIST NO. 1 2% 2% 3 4 PART NO. PART NAME QTY. REMARKS 12345 BOLT......................1 .....INCLUDES ITEMS W/% WASHER, 1/4 IN............NOT SOLD SEPARATELY 12347 WASHER, 3/8 IN....1 .....MQ-45T ONLY 12348 HOSE ..................A/R ...MAKE LOCALLY 12349 BEARING ..............1 .....S/N 2345B AND ABOVE NO. Column QTY. Column Numbers Used — Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column. REMARKS Column Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased. Unique Symbols — All items with same unique symbol Indicated by: “INCLUDES ITEMS W/(unique symbol)” (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column. Serial Number Break — Used to list an effective serial number range where a particular part is used. Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. NOTICE When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. PART NO. Column Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. Indicated by: “S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX” Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant. Indicated by: “XXXXX ONLY” “NOT USED ON XXXX” “Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. “Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 20 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) SUGGESTED SPARE PARTS MT-54F RAMMER 1 TO 3 UNITS MT-54F RAMMER 5 TO 10 UNITS Qty. P/N Description 1 ............ 956225020 ............ LEVER, THROTTLE 3 ............ 354030030 ............ ELEMENT, YELLOW 3 ............ 354030040 ............ ELEMENT, GRAY 1 ............ 361910020 ............ CAP, FUEL TANK W/ STRAP 1 ............ 954405990 ............ COCK, FUEL ASSY. 1 ............ 954404890 ............ FILTER, FUEL TANK 2 ............ 301419750 ............ FILTER, IN-LINE FUEL 3 ............ 2743261007 .......... ELEMENT, SET ENGINE 1 ............ 066000361 ............ BUTTON, STOP 3 ............ 0650140460 .......... SPARK PLUG 1 ............ 954406010 ............ STRAINER, FUEL TANK 1 ............ 956106040 ............ THROTTLE ,WIRE 2 ............ 956225020 ............ LEVER, THROTTLE 2 ............ 956106040 ............ THROTTLE WIRE 6 ............ 354030030 ............ ELEMENT, YELLOW 6 ............ 354030040 ............ ELEMENT, GRAY 4 ............ 351316870 ............ CLAMP, BELLOWS 2 ............ 353332870 ............ BELLOWS 2 ............ 361910020 ............ CAP, FUEL TANK W/STRAP 2 ............ 954405990 ............ COCK, FUEL ASSY. 4 ............ 954404890 ............ FILTER, FUEL TANK 6 ............ 301419750 ............ FILTER, IN-LINE FUEL 3 ............ 2743261007 .......... ELEMENT SET ENGINE 3 ............ 0660000361 .......... BUTTON, STOP 10 .......... 0650140460 .......... SPARK PLUG 2 ............ 954406010 ............ STRAINER, FUEL TANK 2 ............ 2741550103 .......... GASKET,COMPLETE HEAD 2 ............ 2303520101 .......... GASKET,COMPLETE EXHAUST 1 ............ 2303262008 .......... GASKET, AIR CLEANER 1 ............ 2746230100 .......... CARBURETOR ASSEMBLY 1 ............ 050100800 ............ O-RING, UPPER GUIDE CYLINDER 2 ............ 050100950 ............ O-RING, MIDDLE GUIDE CYLINDER 1 ............ 050930850 ............ O-RING, LOWER GUIDE CYLINDER 1 ............ 050100750 ............ O-RING, FOOT PLATE GUIDE CYLINDER MT-54F RAMMER 3 TO 5 UNITS 1 ............ 956225020 ............ LEVER, THROTTLE 1 ............ 956106040 ............ THROTTLE WIRE 5 ............ 354030030 ............ ELEMENT, YELLOW 5 ............ 354030040 ............ ELEMENT, GRAY 2 ............ 351316870 ............ CLAMP, BELLOWS 1 ............ 353332870 ............ BELLOWS 1 ............ 361910020 ............ CAP, FUEL TANK W/ STRAP 1 ............ 954405990 ............ COCK, FUEL ASSY. 2 ............ 954404890 ............ FILTER, FUEL TANK 5 ............ 301419750 ............ FILTER, IN-LINE FUEL 5 ............ 2743261007 .......... ELEMENT SET ENGINE 1 ............ 0660000361 .......... BUTTON, STOP 5 ............ 0650140460 .......... SPARK PLUG NOTICE Part number on this Suggested Spare Parts List may supersede/replace the P/N shown in the text pages of this book. MT-54F RAMMER 10+ UNITS 4 ............ 956225020 ............ LEVER, THROTTLE 4 ............ 956106040 ............ THROTTLE WIRE 10 .......... 354030030 ............ ELEMENT, YELLOW 10 .......... 354030040 ............ ELEMENT, GRAY 8 ............ 351316870 ............ CLAMP, BELLOWS 4 ............ 353332870 ............ BELLOWS 4 ............ 361910020 ............ CAP, FUEL TANK W/ STRAP 4 ............ 954405990 ............ COCK, FUEL ASSY. 6 ............ 954404890 ............ FILTER, FUEL TANK 10 .......... 301419750 ............ FILTER, IN-LINE FUEL 10 .......... 2743261007 .......... ELEMENT SET ENGINE 4 ............ 0660000361 .......... BUTTON, STOP 16 .......... 0650140460 .......... SPARK PLUG 1 ............ 2747020101 .......... IGNITION COIL 3 ............ 2741550103 .......... GASKET,COMPLETE HEAD 3 ............ 2303520101 .......... GASKET,COMPLETE EXHAUST 3 ............ 2303262008 .......... GASKET, AIR CLEANER 1 ............ 301421363 ............ CLUTCH ASSY 1 ............ 2746230100 .......... CARBURETOR ASSEMBLY 1 ............ 2745020100 .......... RECOIL STARTER ASSEMBLY 2 ............ 050100800 ............ O-RING, UPPER GUIDE CYLINDER 4 ............ 050100950 ............ O-RING, MIDDLE GUIDE CYLINDER 2 ............ 050930850 ............ O-RING, LOWER GUIDE CYLINDER 2 ............ 050100750 ............ O-RING, FOOT PLATE GUIDE CYLINDER MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 21 NAMEPLATE AND DECALS 12 1 13 To start, switch must be in the “ON” position 14 2 NPA 293 3400 ~ 3600 RPM NPA 90 3 NPA-333 11 Mikasa CAUTION 4 10 READ 0WNER’S MANUAL NPA 629 5 Mikasa MT-54F 9 NAMEPLATE 6 7 8 PAGE 22 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) NAMEPLATE AND DECALS NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 * * * * * * * * * * * * * PART NO 920202930 920200900 920106460 920206290 1073273308 0732004430 0732004450 920203290 920107000 920204370 920206240 920203330 920203990 DCLMT54F PART NAME QTY. REMARKS DECAL: START SWITCH 1 NPA-293 DECAL: 3400 ~ 3600 RPM 1 NPA-90 DECAL: MIKASA 1 DECAL: READ OWNER'S MANUAL 1 NPA-629 DECAL: NOTICE 1 NPA-831 DECAL: START SWITCH 1 DECAL: WARNING 1 DECAL: CAUTION 1 NPA-329 PLATE, SERIAL NO. .................................... 1 ............ CONTACT MQ SERVICE DEPT. W/MODEL & S/N DECAL: OIL 1 NP-700 DECAL: PRE-CLEANER 1 NPA-437 DECAL: START/STOP ENGINE 1 NPA-624 DECAL: EAR PROTECTION 1 NPA-333 DECAL: CLOSE FUEL COCK 1 NPA-399 KIT, DECAL ................................................. 1 ............ INCLUDES ITEMS W/ * MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 23 CRANKCASE AND ENGINE ASSY. PAGE 24 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) CRANKCASE AND ENGINE ASSY. NO PART NO PART NAME QTY. REMARKS 1 351109060 CRANKCASE 1 2 351324110 CRANK GEAR 1 CLUTCH GUIDEBEARING /A 1 3 040006305 6305 1 445 040006203 BEARING 6203 1 0053204201 WOODRUFF KEY 1 5 952401450 WASHER 8.5X22X3 1 46 301010210BOLTLOCK WASHER CLUTCH 1 6 011208025 8X25 T ........................................ 1 ............REPLACES 001220825 747 030208200 WASHER M8 1 956300130 THROTTLE LEVER AY 25 1 9 351434563 BEARING COVER 1 10 050100350 O-RING G-35 1 11 002210620 BOLT 6X20 H, SW 4 13 303010060 CONNECTING ROD 1 14 040006304 BEARING 6304 1 15 080100520 STOP RING R-52 1 16 952400130 WASHER 9304 1 17 011208025 BOLT 8X25 T ........................................ 1 ............REPLACES 001220825 18 030208200 SW M8 1 20 303010084 PINION 1 21 040006007 BEARING 6007 1 22 041006007 BEARING 6007Z 1 23 351437750 SPACER 35,4-42,7-11 1 24 080200350 STOP RING S-35 1 25 351421900 SPACER, CLUTCH DRUM 1 26 060404010 OIL SEAL TC-40528 1 27 050300900 O-RING G-90 1 29 301421363 CLUTCH ASSY. C812E ........................ 1 ........... INCLUDES ITEMS W/ 29-1 943020020 CLUTCH SHOE C812 4 29-2 943050050 CLUTCH BOSS C812 1 29-3 943060010 CLUTCH GUIDE 1 29-4 943060020 CLUTCH GUIDE 1 29-5 943030020 CLUTCH SPRING 2 * * * * * * MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 25 CRANKCASE AND ENGINE MT-54F — CRANKCASE AND ENGINE ASSY. ASSY. PAGE 26 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) CRANKCASE AND ENGINE MT-54F — CRANKCASE AND ENGINE ASSY. ASSY. NO PART NO PART NAME 30 31 33 34 36 37 38 39 40 41 43 43-1# 43-2# 43-3# 43-4# 43-5# 44 45 46 47 49 50 51 52 54 55 56 57 58 66 76 0053204201 301010210 351319880 002210620 2741500103 0011408400 0021808000 030208200 0031108000 0310060020 354211841 354030011 354030020 354030030 354030040 354030050 362338680 353336190 002210820 507010110 956225020 956106040 303010450 959403750 362338660 362338740 2741600103 0011408250 0011408300 911210902 362214760 WOODRUFF KEY LOCK WASHER CLUTCH PACKING, FRONT COVER BOLT 6X20 H, SW ADAPTER BOLT & WASHER ASSY. NUT SPRING WASHER ............................... WASHER DOWEL PIN AIR CLEANER ASSY. ........................... BODY/ W- CLEANER BACK PLATE ELEMENT YELLOW ELEMENT GRAY ELEMENT FRAME INTAKE PIPE CLEANER STAY 3.2T BOLT 8X20 H, SW CLAMP TC-200 THROTTLE LEVER ASSY. 25D THROTTLE WIRE S620-740 BAND RUBBER, SLIP STOP OIL GAUGE PROTECTOR LINK PROTECTOR STIFFENER BOLT & WASHER BOLT & WASHER ASSY. ENGINE ASSY. EH- 09 FRONT COVER QTY. REMARKS 1 1 1 9 1 4 4 4 ............REPLACES 0032008000 4 2 1 ............INCLUDES ITEMS W/ # 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 4 2 1 1 MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 27 GUIDE CYLINDER AND FOOT ASSY. 100 PAGE 28 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) GUIDE CYLINDER AND FOOT ASSY. NO PART NO PART NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 31 32 33 44 45 51 100 101 102 103 104 351420390 080100120 351324120 351420400 020116130 351434200 351434211 351324140 351324130 362214820 050100750 050930850 014210020 014210035 351209590 050100950 351316870 351433250 001210840 020108060 050100800 012010040 351109020 953405270 953405260 959010150 953404670 353332870 362910030 015112060 021112140 030212300 015110055 PISTON PIN 1 STOP RING R-12 2 PISTON ROD 1 PISTON END 1 NUT M16, P1.5 1 STOPPER,UPPER 1 STOPPER, LOWER D:30 1 MAIN SPRING A,B 2 SPRING CYLINDER 1 FOOT PLATE 1 O-RING G-75 1 O-RING JAS03085 1 SOCKET HEAD BOLT 10X20 T ............ 4 ..........REPLACES 001521020 SOCKET HEAD BOLT 10X35 T ............. 4 ..........REPLACES 001521035 GUIDE CYLINDER 1 O-RING G-95 2 BELLOWS CLAMP 2 BAND GUIDE / BELLOWS 2 BOLT 8X40 H ......................................... 2 ..........REPLACES 001210840 NU T M8 ................................................. 2 ..........REPLACES 020308060 O-RING ................................................... 1 BOLT 10X40 H ....................................... 4 ..........REPLACES 002211040 PROTECTIVE SLEEVE 1 PLUG 1/4X14 13L 2 PACKING 1/4 2 LEVEL GAUGE, PLUG TYPE 1 COOPER PACKING 17X25.5X1 1 BELLOWS 1 FOOT ASSY. 265W .................................1 ..........INCLUDES ITEMS W/ 11" X 13.5 (WxL) SUNK HEAD BOLT 12 X 70 H ................4 ..........REPLACES 001611253 NYLON NUT M12 ...................................4 ..........REPLACES 022711214 WASHER M12 4 SUNK HEAD BOLT 10X55 H .................. 7 ..........REPLACES 001611051 INCLUDES ITEMS W/ # 030210250 362338750 362338760 301010540 022711012 WASHER M10 FOOT 265W (CUT-TYPE) METAL SHEET 265W (CUT- TYPE) WASHER 11X34X3.2 NYLON NUT M10 * 105 111* 112* 113* # 126* * QTY. REMARKS * 7 1 1 7 7 MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 29 MT-54FTANK — TANK AND ANDHANDLE HANDLE ASSY. ASSY. PAGE 30 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) AND HANDLE MT-54FTANK — TANK AND HANDLE ASSY. ASSY. NO PART NO PART NAME A 1 2-1# 2-2# 3 5% 6% 6-1 % 7% 8% 9% 10 ♦ 10-1♦ ♦ 10-2♦ ♦ 10-3♦ 11% 13 14 15 16 17 21 46 47 48 49 61 62 63 64 305910030 351337070 001521020 033121009 012210020 305112820 361910020 353449010 954404890 351437785 954406020 954405990 0642001410 0642001420 0642001430 954406010 011208030 030208200 022710809 952401450 954404590 362116050 351436350 351435160 301419750 301420730 361910040 091005025 031105080 022610505 FUEL TANK ASSY.,2L ............................. 1 ..........INCLUDES ITEMS W/% SHOCK ABSORBER .............................. 2 ..........INCLUDES ITEMS W/# SOCKET HEAD BOLT 10X20 T ............. 4 ..........REPLACES 001521020 TOOTHED LOCK WASHER B M10 4 BOLT 10X20 H,SW .................................4 ..........REPLACES 002211020 FUEL TANK 2L (P) 1 TANK CAP ASSY. (ORANGE) ................. 1 .........INCLUDES ITEM W/ STRAP, OIL TANK 1 FILTER, TANK 1 HOLDER, COCK 1 PACKING, FUEL TANK 1 FUEL COCK ASSY. 1 INCLUDES ITEMS W/♦ CUP 1 SCREEN 1 RUBBER PACKING 1 STRAINER 1 BOLT ....................................................... 2 ..........REPLACES 001220830 WASHER M8 2 NYLON NUT M8 2 WASHER 8.5X22X3 2 HOSE BAND 9.5D 2 HANDLE 1 FUEL HOSE R-150 1 FUEL HOSE B-95 1 FUEL FILTER CP, MQ75MIC. 1 HOSE BAND ........................................... 2 ..........REPLACES 954403030 ROLLER, W/ PIN ..................................... 2 ..........REPLACES 955200051 SCREW 5X25 4 WASHER M5 4 FLANGE NUT M5 H 4 * QTY. REMARKS * MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 31 ROBIN EH09 ENGINE —— CRANKCASE ROBIN EH-09 ENGINE CRANKCASE ASSY. ASSY. PAGE 32 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) ROBIN EH09 ENGINE —— CRANKCASE ROBIN EH-09 ENGINE CRANKCASE ASSY. ASSY. NO PART NO PART NAME 10 20% 26 30# 40# 50# 60% 61% 62% 70% 75# 80 90 150 160 210 220 230 250 260 265 270 280 300 610 620 630 680 690 700 710 727 820 825 850 850 852 860 2741010121 2371420203 2371600801 0440200070 0600200140 0310060020 0013906600 0105060200 0105060170 0105060160 0440060010 0401140030 0211140020 2741600113 0011408250 2741100131 0440200110 0600200140 2304500301 2054190103 0013908500 2306360113 0213160020 0130060200 2741300121 2741550103 0110080210 2741550203 2741600403 0310060020 0011406600 0566000250 2741440101 2741440503 2741610103 2741610203 0563000020 0011305100 CRANKCASE CP .................................... 1 ..........INCLUDES ITEMS W/# VALVE GUIDE 2 STEM SEAL CP 1 OIL SEAL 20X32X6 1 BALL BEARING 1 DOWEL PIN 2 STUD 1 STUD 1 STUD 2 STUD 2 OIL SEAL 6X10X2.5 1 PLUG 1 GASKET 1 STIFFENER 1 BOLT & WASHER 2 MAIN BEARING COVER ......................... 1 ..........INCLUDES ITEMS W/ OIL SEAL 20X32X6 1 BALL BEARING 1 GOVERNOR GEAR CP 1 GOVERNOR SLEAVE 1 STUD 4 OIL GAUGE 1 GASKET 1 BOLT & WASHER 9 CYLINDER HEAD CP ............................. 1 ..........INCLUDES ITEMS W/% GASKET, HEAD 1 FLANGE BOLT 4 ROCKER COVER 1 GASKET (ROCKET COVER) 1 DOWEL PIN 2 BOLT & WASHER ASSY. 4 CLAMP 1 BREATHER PLATE CP 1 OIL SHELTER PLATE 1 BREATHER PIPE .................................... 1 ..........BELOW UNIT S/N G-4067 BREATHER PIPE .................................... 1 ..........UNIT S/N G-4067 & ABOVE WIRE BAND 1 BOLT & WASHER ASSY. 2 * * QTY. REMARKS * MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 33 ROBIN EH09 ENGINE — CRANKSHAFT AND PISTON ASSY. PAGE 34 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) ROBIN EH09 ENGINE — CRANKSHAFT AND PISTON ASSY. NO PART NO PART NAME 10 40 2742010131 0230200100 0230200110 0230200120 0021812000 030212300 0053203101 0053204201 0173120010 2302250120 2302300123 2302330103 2742340103 2742340203 2742340303 2742350107 2742350207 2742350307 0565110010 CRANKSHAFT CP 1 SPACER T=0.8 1 SPACER T=1.0 1 SPACER T=1.2 1 NUT 1 SPRING WASHER .................................. 1 ..........REPLACES 0032012000 WOODRUFF KEY 1 WOODRUFF KEY 1 LOCK NUT 1 CONNECTING ROD ASSY. .................... 1 ..........INCLUDES ITEMS W/% CONNECTING ROD BOLT 2 PISTON PIN 1 PISTON 1 PISTON 0.25MM 1 PISTON 0.50MM 1 PISTON RING SET 1 PISTON RING SET 0.25MM 1 PISTON RING SET 0.50MM 1 CLIP 2 50 60 70 75 170 310 320% 350 360 370 380 QTY. REMARKS MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 35 ROBIN EH09 ENGINE — INTAKE AND EXHAUST ASSY. PAGE 36 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) ROBIN EH09 ENGINE — INTAKE AND EXHAUST ASSY. NO PART NO PART NAME 10 35% 36% 37 50 60 70 80 90 95 210 220 230 240 260 310 330 340 350 351 360 375 510 510 510-2 % 520 520% 540 560 2743170101 2743640103 0051904100 0031517000 2743330103 2743360103 2743370103 2743340103 2743350103 13210KA031 2743530103 2743600103 2693580103 0170060090 2743650103 2743010101 2743700111 2303520101 0176060030 0023706000 0011306120 0110060050 2743260100 2743260310 2303262008 2743261007 2743260307 2303290103 2303590203 CAMSHAFT CP 1 INCLUDES ITEMS W/% RELEASE LEVER 1 SPRING PIN 1 SNAP RING 1 TAPPET 2 VALVE SPRING 2 SPRING RETAINER 2 INTAKE VALVE 1 EXHAUST VALVE 1 COLLET VALVE 4 PUSH ROD 2 ROCKER ARM 2 BOLT (PIVOT) 2 NUT 2 GUIDE PLATE 1 MUFFLER CP 1 BRACKET CP (MUFFLER) 1 GASKET CP (EXHAUST) 1 SELF LOCK NUT 2 FLANGE NUT ............................... 2 ........ REPLACES 0023806000 BOLT AND WASHER ASSY. ........ 2 ........ REPLACES 0011406120 FLANGE BOLT ............................. 2 ........ REPLACES 0110060010 AIR CLEANER ASSY. ................... 1 ........ INCLUDES ITEM W/ BELOW UNIT S/N G4067 AIR CLEANER ASSY. ................... 1 ........ INCLUDES ITEM W/% UNIT S/N G4067 & ABOVE PACKING 1 ELEMENT ASSY. 1 ELEMENT ASSY. .......................... 1 ........ UNIT S/N G4067 & ABOVE INSULATOR 1 GASKET (INSULAT0R) 2 * * QTY. REMARKS * MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 37 ROBIN EH09 ENGINE — GOVERNOR ASSY. PAGE 38 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) ROBIN EH09 ENGINE — GOVERNOR ASSY. NO PART NO PART NAME 10 20 30 40 50 60 70 80 200 210 230 235 280 345 360 370 385 386 480 486 2744230103 2304220103 2744270103 1064280113 0031305000 0011406250 0186060020 2744250103 2304330210 0043104140 0140040070 2054600323 2264310301 0217100020 0043106300 020106050 2744510101 0110060050 2264500313 0230100040 GOVERNOR LEVER 1 GOVERNOR SHAFT 1 GOVERNOR ROD 1 ROD SPRING 1 CLIP 2 BOLT AND WASHER ASSY. 1 NUT 1 GOVERNOR SPRING 1 SPEED CONTROL ASSY. 1 SCREW (PAN HEAD) 1 SCREW 1 CONTROL SPRING 1 LINK PIVOT CP 1 FRICTION WASHER 1 SCREW 1 NUT .........................................................1 ....... REPLACES 0022706000 BASE PLATE CP 1 FLANGE BOLT ....................................... 2 ....... REPLACES 0110060010 RETURN SPRING 1 SPACER 1 QTY. REMARKS MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 39 ROBIN EH09 ENGINE — RECOIL STARTER ASSY. PAGE 40 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) ROBIN EH09 ENGINE — RECOIL STARTER ASSY. NO PART NO PART NAME 10 11 12 13 14 15 16 20 40 41 46 60 210 210-1 210-2 210-3 210-4 210-5 210-6 210-11 210-35 210-49 216 220 2745120211 2745510121 2745520101 0110060020 0011606140 2745500101 0110060050 2749170103 0110060050 0110060020 0110060020 2745260103 2745020100 2745011508 2745012008 2745011008 2615010008 2705012508 2275013108 2745014508 2705026108 2275015208 2069170103 0110060020 BLOWER HOUSING CP 1 BLOWER H. BKT. 1 CP 1 BLOWER H. BKT. 2 CP 1 FLANGE BOLT 2 BOLT AND WASHER ASSY. 2 BLOWER GUIDE CP 1 FLANGE BOLT ....................................... 1 ....... REPLACES 0110060010 LABEL (TRADE MARK) 1 FLANGE BOLT ....................................... 1 ....... REPLACES 0110060010 FLANGE BOLT 1 FLANGE BOLT 2 CYLINDER BAFFLE 1 RECOIL STARTER ASSY. ...................... 1 ....... INCLUDES ITEM W/ SPIRAL SPRING 1 REEL 1 STARTER ROPE 1 STARTER KNOB 1 RATCHET 2 FRICTION SPRING 1 STARTING PULLEY 1 RATCHET GUIDE 1 SET SCREW 1 LABEL (TRADE MARK) 1 FLANGE BOLT 3 * * * * * * * * * QTY. REMARKS * MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 41 ROBIN EH09 ENGINE — CARBURETOR ASSY. PAGE 42 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) ROBIN EH09 ENGINE — CARBURETOR ASSY. NO PART NO PART NAME 210 -1 -3 -4 -5 -8 -11 -12 -14 -15 -16 -17 -18 -19 -22 -24 -26 -28 -29 -33 -40 -41 -101 -117 -123 2746230100 2746253508 2306252508 2376245108 2346242108 2746252008 2746253008 2246254308 2268250208 2146251508 2306255308 2078234508 2306254008 2306250608 2746240008 2266270118 2746235108 2246245008 2106231808 2306258108 1066239308 2066244608 2306258208 2746235008 2276240408 CARBURETOR ASSY. ......................... 1 .......... INCLUDES ITEMS W/ THROTTLE VALVE 1 CHOKE VALVE 1 SCREW 3 PILOT JET 1 SHAFT ASSY. (CHOKE) 1 SHAFT ASSY. (THROTTLE) 1 BOLT 1 NEEDLE VALVE ASSY. 1 PIN 1 FLOAT CHAMBER BODY 1 INSERT WASHER 1 PACKING 1 FLOAT ASSY. 1 MAIN JET 1 CLIP 1 HOSE 1 SCREW 1 SPRING 1 SEAL 1 SCREW 1 SPRING 1 PACKING 1 HOSE 1 MAIN JET 1 * * * * * * * * * * * * * * * * * * * * * * * * QTY. REMARKS * MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 43 ROBIN EH09 ENGINE — ELECTRIC DEVICE ASSY. PAGE 44 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) ROBIN EH09 ENGINE — ELECTRIC DEVICE ASSY. NO PART NO PART NAME 10 11 30 60 70 75 95 100 110 2307020831 2747020101 0011706250 0660000361 0150040090 0566030010 0659000010 0650140460 2307510113 FLYWHEEL CP IGNITION COIL CP BOLT & WASHER ASSY. SWITCH ASSY. TAPPING SCREW CLAMP PLUG TERMINAL SPARK PLUG, NGK BM6A SPARK PLUG CAP QTY. REMARKS 1 1 2 1 2 1 1 1 1 MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 45 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. a. SPECIAL EXPEDITING SERVICE Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. b. MINIMUM ORDER The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed, subject to the following provisions: 1. 2. A Returned Material Authorization must be approved by Multiquip prior to shipment. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) Any parts with a limited shelf life (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date. c. Any line item with an extended dealer net price of less than $5.00. d. Special order items. e. Electrical components. f. Paint, chemicals, and lubricants. g. Decals and paper products. h. Items purchased in kits. 7. The sender will be notified of any material received that is not acceptable. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned. 8. Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense. a. The parts numbers and descriptions must match the current parts price list. 9. b. The list must be typed or computer generated. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge. c. The list must state the reason(s) for the return. d. The list must reference the sales order(s) or invoice (s) under which the items were originally purchased. e. The list must include the name and phone number of the person requesting the RMA. 3. A copy of the Return Material Authorization must accompany the return shipment. 4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point. 10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date. A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier. LIMITATIONS OF SELLER’S LIABILITY Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages. LIMITATION OF WARRANTIES No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof. Effective: February 22, 2006 11. Credit issued will be applied to future purchases only. PRICING AND REBATES Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change. PAGE 46 — MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) NOTES MT54F RAMMER — OPERATION AND PARTS MANUAL — REV. #8 (01/10/12) — PAGE 47 OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com MQ Parts Department Tel. (800) 421-1244 Fax (800) 537-3927 Service Department 800-421-1244 310-537-3700 800-427-1244 310-537-3700 Fax: 800-672-7877 Fax: 310-637-3284 Warranty Department Fax: 310-537-4259 800-421-1244 310-537-3700 Fax: 310-943-2249 Technical Assistance 800-478-1244 Fax: 310-943-2238 MEXICO UNITED KINGDOM MQ Cipsa Multiquip (UK) Limited Head Office Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx Tel: (52) 222-225-9900 Fax: (52) 222-285-0420 Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk Tel: 0161 339 2223 Fax: 0161 339 3226 CANADA Multiquip 4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664 © COPYRIGHT 2012, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Mikasa logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations. Your Local Dealer is: