Download Craftsman 240 Series Owner`s manual
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SEARS OWNER'S MANUAL Model No. 919,329150 120/240 VOLT • 5500 WATT GENERATOR m4PORTANT; • SAFETY GUIDELINES Read the Safety Guidelines and All Instructions Carefully Before OpsmUng • ASSEMBLY • OPERATION • MAINTENANCE • TROUBLESHOOTING • REPAIR PARTS Sold D2Gs_ by Sears Rev.o e/WOO R'oebuok and Co., HoffTnan Estates, I1. 60179 U.S.A. Warranty ...................................................... 2 Safety Guidelines ..................................... 3-8 Assembly ................................................ Operation ............................................. Maintenance ........................................ Service Adjustments ................................ 18 Troublesho_ing 19 Parts ................................... 20-24 12-15 Engine Parts ........................................ 25-29 16-17 Emissions Statement 30-31 18 Generator Guide ............................. .......................... How To Order Parts .................... [ I DATEPUR_: I MODELNO: -SI_RIALNO: Back Cover ! HORSE POWER GASOLINE CAPACITY' OIL CAPACITY 10 HP 7 GALLON 26 07- MAINTENANCE AGREEMENT i I "TheCraftsman Wartime, plusa Maintenance Agreement, provide maximum value for your Seam products. Contoct your nearast _nrs store for detmls. STORE WHERE PURO_D;. ADDRESS: CITY:. .... TELEPHONE: 9-11 Storage ...................................................... CUSTOMER RESPON$1BIUTIES Reed and observe the safety rules. ...... Reoord the above information about your unit so that you will be able to provide it in case of lose or theft. Follow a regular sohedule in maintaining, caring for and using your generator. Follow the instructions under "Customer Resporalbll|ties" and "Storage" sections of tbls owner's manual. FULL ONE YEAR WARRANTY ON SEARS GENERATORS For oneyearfromthe date of purchase,whenthisSearsgetlarater!8 mainle4ned andoperatedamm_lingto the InstructJon8in thb owner'smaflual,Seamwillrepolr,free of charge,anydefect In matedel_nd workmanship. IfyourSearsGenerateris usedfo_commemlalor mntaipurposes,thiswsrrenlyappliesfor only90 d_yefromthe ordinal dale of purchase. FULL ONE YEAR WARRANTY ON SEARS ENGINE Forone yearfromthe dateof pur_., whenthisT_ engineismaintained ;Indoperatedam_=rdingtothe IsetmcUoi18in thisowner'smanual,:SeerswiJ!mJ_, frm)of charge,orff defe_ in materialandworlqcanshfp. Ifyour Te¢t_ hengineis usedfor or rentalpurposas, this warrantyapplies_ for gOdw_'s fromthe dat_ of purchase.Ths warrantydoes notcommercial cove.,:.Expandable ]tamssuchas spark_ug8 end airfirm. which becomew_rn duringnormaluse, _oaJm ne__ becau_o of opa_tor _use or negll_ense, Including damage rea_tln_ from no _1 being 8uppfled to IRe englne or fallem to maintein the equll_nalt eccar_ng to _ Irm_uctic_s €_tsinea in thl8 owners manU_, are not covered under wwr_. WARRANI'Y SERVIGE IS AVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEAP_ SERVICE CENTER. _dS warrardy givse yOUSpeolflC legal rlghle _ yOu may aiso have other rights, which vow from b-lATE TO STATE. Seam, Roebuck and Co,, DI817 WA, Hoffman I=otates, IL 60179 Thismanual contains informeflcm thatIII important for you to Know and underetond. This information relates to proteotlng YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS, To h_dpyou recognize this information, we use the symbo/s to the right. Please read the manual and pay attention to these eeouorm. DANGER Indicatesan imminentlyhazardoussituation Which,W_Ot avoided, will resultin _ CAUTION ledlcakm a potentiallyhazardousedtuaifon whloh,if notavoided,may nmJR in m WARNING ]ndi_tea a potentiallyhazardouss;tuation which, if not avoided,_ resultIn _ CAUTION used withoutthe safety alertsymbolindicmesa potentiallyhazardoUssifuatlanwhich, if riot avoided+may ],1,_. .e_if inmua_ubnm_. This produot is not equipped with a spark arresting muffler. If the pmduot will be used around flammable materials, or on land covered with materials such as agrtcuRumlcrops, forast, brush, grass, or other similar items, then an approved spark arrester must be installed and is legally required In the stats of CaJ'rromia.It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the CalifOrnia PubAc;Rasoumes Code, unless the engine is equipped with a spark arrestOr,as defined In section 4442, and maintained in effective working order. Spark amJotem sre also required on soma'U. S. Forest sarvioe land and may also be legally required under other statutes and ordinances.. This product may oofltain ohernicale known to the state of California to cmJsetender, birth defects, or other reproductive harm. This warning is given in compliance w!th California Proposition 65, as detestable amounts of chemic.sissubject to proposition 65 may be contained in this product. • SAVE THESE INSTRUCTIONS • When using this produot basis precautions should always be followed including the following: Attempting to €onnect generator directly to the electrical system of an building atruotum. Back feeding alastrk:ity through a bullding's electrical system to the outside otillty fe_ lines could endanger repair persons a_terepting to : restore service. Attempting to connast to the incomIng ut_ltyservice oould result in ek_ctrooation. RastoratJonof ekm_cal service while the generator is connected to the incoming ufflitycould mouJtin • fire or serious damage if a Isolator switch Is not installed. Never baskfeed electricity through a structure's electrify/system. To conneot to a struutum'a electrical system in a safe manner. always have s Double-Threw Transfer Switch installed bY a qualified electrician and in oompliands w_th10o81o_:linancas. (When installing a Double-Threw "rransf_ b-'witch, a minimum of 1° gauge wiring must be used.) Falklre to use a double throw transfer switch when connsoting to a atruefure's alect_cal system con damage appllanoes and WILL VOID the manufacturer's warranty. 3 -- ENG ¢ao_e p_e_ READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. B!$K OF ELECTROCUTION AND FIRE (€ont'd) .t HAZARD WHAT COULD HAPPEN i,, Operation of generator in rain. wet, icy, or flooded conditions. of worn damaged, undersized or ungroundod extension cords. Placing generator on or against highly conductive surrane, such as a steel walkway or metal roof. .., HOW TO PREVENT IT .,, Water is an ex0ellent €onduofor of Operate generator in a €lean, dry. well vonti|ated area. Make sum electricity| Water wh|oh €ornea in contact with aleottlcafly charged hands are dry before touching unit. components can transmit electdolty to the frame and other sudace8, rnsutting in electrical shock to anyone €ontacting them, ebctmcutlon. Irmpcotextension c_rds before use and raplane with new cord if mqulred. Use of underslse exter'dsldncords could msuRIn overheating of the wires or attanhed Items, resulting In fire. Use proper size (wire gauge) co_ism for applbaelon See chert in the Auombly section of this mareJaJ. Use of ungrounded €ordsofs could prevent operation of olmuit breakers and result in electrical shock. Alwaysusea €ordsethavinga groundingwirew;thon appropriate groundingplug. DO NOT use an ungroundedpkJg. Ac_Jdentelleakage of electricaJ current could charge conductive surfaces in contact with the gonemtor. Place ge_leratoron low conductivity surfaoesuch a.s a concrete slab. Contactwith wornor damaged extensioncendscould resultin ALWAYS operate generator a minimum of six feet from any conductive surface. Improper connectionof itemsto generator. Exceeding the loadcapacityof the genm_torby atta_ir_ too many items,or itemswith veryhigh load ratingsto It couldresultIn overheating of some Items or theirattm,-hmant widng rasuNng in fireor electrical shock. operation of unitwhen damaged. or witll guards Orpanels removed. Attempting to use the unit when it has been damaged, or when it is not functioning normally onuld msuit in tim or electrocution. Removal of guardin9 could expose eisstrioslly charged compononte and msdt in eisctrocutlon. _o41m R¢_ 0 e/Woo 4 -- ENG Read the load rating chart and irmtruetlorBin the Wsttage Calculation section. Make sum that the summatlco of elec'zdcalloads for all attachments does not exceed the load rating of the generator. Do not operate generator with ' meohaNcel or electrical problem. Have unit repaired by an Authorized Service Center. Do not operate generator with :_mtestlvegua_ling removed. READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. i i,, WHAT ¢OLILD HAPPEN HOW TO II_EVERIr I1" .,, Attempting to fill the fuel tank while the engine is running. Gasoline end gasoline vapors san become ignited by coming in €omact with hot components such as the muffler, engine exhaust gases, or en eled,ztcal spark, Turn engine off and allow It to cool before eddlng fuelto the tank. Equip area of oper_lon with a tim extinguisher certified to handle gasoline or fuel fire==. Sparks,fire, hotobjects Cigarettes, sparks, rims, or other hot objects can cause gasoline or gasoline vapors to ignite. Add fuel tO tank in well ventilmed area. Make sure there ==re no source= of ignition near the generator. improperlystored fuelcould load to accidental Ignliton. Fuel improperly coouted could get into the hands of children or other unqualified pemor,.s. 8tom fuelIn a OSHA approved €ontainer demgned to hold gasoline. Store container In seems location to )invent use by others, Materials placed against or near the generator or operating the generato_ In areas where the temperature exceeds - 104° F.ambient (such 8s storage rooms or garages)can interfere with its proper ventilation fasfum_ causing overhasting end possible ignition of the materials or buildings. Operate generator in a oleen, dry, well ventilated area a minimum of four feet from any building, object or wall, DO NOT OPEFL_TIEUNIT INDOORS OR IN ANY CONFINED AREA. Ir_proper storegsof fuL_ ' Inadequate ventilation for generator ,, ,,, Tampering with factory set engine speed settings, Engine speed has been factory set to Never attempt to "speed-up e the provide safe operation. Tampering with engine to obtain more pe_/orrrmnee. the engine speed adjustment could m- ; Both the output voltage end fresuit in overheating of attachments aid quency will foe thrown out of Slrallcould cause a fire, dam by this practice, endangering attachments end the user. Overtllling the fuel tank - fuel s_llage. Spilledfuel endits vaporscanbecome ignitedfromhot surfaces or sparks. Use cam In fillingthe tank to avoid spilling fuel. Meko sum fuel cap is secured _ghtly and dteok engine for fuel leaks before starling engine. Move gene_dot away from refueling area or any spillage before starting engine. /_low for fuel expansion. Keep maximum fuel level _ inch below the tip of the fualtank. Never refuel with the engine running. READ AND UND_AND ALL WARNINGS BEFORE AT'rEMPTING TO OPERATE GENERATOR. Risk of Inlurv and pronertv Damage When Transnortlna Generator iii iiii i J HAZARD WHAT GOULD HAPPEN Rre, Inhalation, Damage to Vehicle Surfaces Fuel or oU can leak or q_ill end could result in fire or breathing hazard, serf oue Injury or death can result. Fuel or oil leaks will damage oarpet, paint or other surfaces in vehicles or trailers. HOW TO PREVENT IT if genemtor'is equipped with a fill shut-off valve, turn the valve to the off position betom transporting to avoid fue_leaks. If generator is not equipped with a lust shut-off valve, dmJnthe fuelfTomtank befum Vansporting. Transport fuel only in an OSHA approved aonta_ner, Always place generator on a pmmctive mat when transporting to protect sgs/nst damage to vehicle from leaks. Remove generator _ vehicle framedimly upon arrival at your destination r_:',_!"__, '_ L."_ wi RISK OF BREATHING - INHALATION HAZARD Ui HAZARD ;asolineengines pmdul:e toxic oar_onmonoxide exhaust fumes. WHAT _OULD HAPPEN Breathingexhaust fumeswilloaues riousIqlu_ or death. HOW TO PREVENT IT Operate generator in alean, dry, well ventJlat_l ema. Never opem_ Unit in enolesed aress esoh as garageS, bm_nonts, storage, sheds, or in amy/oca_onoocupled by hurna_ or animals. Keep d"llldmn, pl_ and others away from area of operating un_ READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR. RISK OF UNSAFE OptERAT!ON ii HAZARD Ui i i WHAT COULD HAPPEN Operation of generator in carsiese manner. i HOW TO PREVENT IT All sources of energy Include the potential for injury. Unstde operation or malrdenan_e of your generator could lead to _dous Injury or dee_l to you or others. • • • • Operationofvoltagesensitiveappli- ' Any gasoline operated household genancaswithouta volfagesurge pro- erator wJilincurvoifage variationscaus_ tector. Ing damage to voltage sensJtlve applancse or ¢oukf result In tire. Review and undemtand aJlof the operating instruc_ns and warnings in this manual. Become familiar with the operation and cootmls of the generator. Know how to shut it off quickly. Equip llma of operation with a fire extinguisher certitk_ to handle gasoline or fuel tim, Keep children or others away from the generotor at all times. Always use a U.L listedwltage ser-sltlve surge protector to connect voltage sensitive appliances (TV, computer, stereo, etc.). Fagum to use a U.L. listed voltage surge prc_mtor will vofd the wurranty on your generator. Notice: A multiple outlet strip is not a surge protector make sum youuse a U.L listed voltage surge protect_. Raising or suspending generators equipped with lift rings Improperly Generator o0uld fal_Causing serious jury or death to you or oth_n. in- Improper raising or suspending can cause damage to the generator. Always use proper connecting procedurse as described in this manual when connecting cables, chains, or straps for raisingor suspendinggenerators equipped with lift rings_ Nways use cables, chains, or straps rated at 2000 Ibs working load or more to raise or SUspasdgenerotor. Operating pended generator while sue- Generator will not operate properly and will cause damage to the generator and could cause sedous injury or dse_ to you or others. Never operate generator whlie sus)ended or in an unlevel position. Always operate generate on a flat, leveJ asda_. READ AND UNDERSTAND ALL WARNINGS BEFORE AI"FEMPTING TO OPERATE GENERATOR. RISK OF HOT SURFACES imlll HAZARD Cont_ot with hat engine and generatot components. WHAT COULD HAPPEN Co_=t with hot surfaces, such as engines exhaust components, €ould result in serious bums. RISK OF MOVING I!OW TO PREVENT IT During operation, touch only the €ontrol surfaces of the generator. Keep children away from the generator at all times. They may not be able to recognizethe hazards of this product. PAI_S i i HAZARD Contact with moving parts can result in serious injury. WHAT GOULD HAPPEN The generator contains p_ts which rotate at high speed during operation. These parts am covered by guarding to prevent injury. RISK HAZARD Lifting8 veryheavyobject. FROM HOW TO PREVENT IT Never operate generatorwith gusrding or cover plates removed. Avoid wearing loose fftUng'-Jothlngor Jewelrywhich could be caught by moving parts, UFTING WHAT €OULD HAPPEN 8edous injury ran result from attemptIng to lift too heavy on ol_act. HOW TO PREVENT rr The generator is too heavy to be lifted by one person. Obtain e,_i_tance from others before you try to move it. CARTON CONTENTS 1 - Parts Bag 1 - Owner'l MamJZd 1 - Generat_ 1 - Parts Box I - 8/tG-18 • :1.4 b r.ap Z_,mm I - Star Wudler 1 - 8/t Ik.18 Lock Nuls ,0 0 I 2-Wlme rods @" _ 1 _Jllack Negative _ I@ nntleW Cable (bla_M t - "L" Ba4tmy Ilmcket t - P.edPodd_ _, "_ _ _ 2 - BateW Bolt HoM Pewn iiHi]JrflNlUflliflllllllillli111l I BeUeW c_e (me) w_h b*u,ny Ix_s ,,,,, , | Read owner's rnenual. Do not attempt to operate equipment until you have read Owne_ Manual for Safety, Assembly, Opomtlon, Maintenenea, Storage Irlstruc_ions. TOOLS NEEDED FOR ASSEMBLY Place "L° belt (B) through top and bottom brackets end aeoure with wing nut (C). 1- Box Cutter or Knife • 2 - 9/16 "Wrenches Locate the solenoid on the left side of the unit. 2 - 1/2" Wrenches 1 - 1' thick x 1' square piece of wood REMOVE GENERATOR / * Open carton from top. • Cut carton along dotted lines. Remove all carton inserts. * Remove generator through opening in carton. , Using a 9/16 inch socket remove the two shipl_ng blocks from under the generator head. Unscrew the bolts and remove the wood blocks. No'rE It is very Important that these are removed before starting your generator. Lawn & Garden baitarlea _in come In two terminal configurations. The Positive (÷) and Negative (-) terfninale can be oriented so that they ere +/- or -/÷. In the unlikely event that the bartmy termlnale amp unmarked, we nmommeed that you return _m battery to the retailer for exchange for 8 Imp erly marked battery or let an authorized service center Install the battery for you, Failure to connect the battery properly can possibly cause bodily Injury. In addition, extensive engine electrical damage nat be covered under w_rranty ©an result, IMPORTAJI_h Before any attempt to start your generator be sure to check engine oil (See Adding Engine Oil paragraph in _e Operation section on page 14 of th/s manual.) I-]-- INSTALLATION S,cdenold FROM CARTON OF BATTFJ:IY Recommended Battery for Electric Start: 12V - 45 A H. or 210 CCA (Cold Cranking Amps) Purchase bake W and battery hardware separately, not included with unit, Place batfeP/in reck with terminals faning l_wards generator head. _ +r-] I the red _osit_e) cable to the positive (÷) terminld before ¢enneclfng the binck negative I cable. • Remove the nut from the solenoid post closest to the engine. Place one end of the pcaitive (red) battery cable onto the post. Reassemble nut ar)d tighten securely. * Slide protective cover over solenoid post, Place better/" bracket _ over battery as shown (opposite battery terminals). "7) 8efeneld • lO -- ENG Attach the other end of the positive (red)batt_m_f cable to the positive {+) terminal on the battery. ] ; NOTE: Make aura red batteey boots cover positive battery oable ton'ninals at battery mid emkmoid Attimh one end of the negatNe (black) cable te the negative (-) terminal on the battery. Attach the other end of the negative (blaok)cable to the tYanteas shown. Install the star washer between the cable and the frame, • • IMPORTAN'r: See Caution on page 10 before assembling batter/. • • • • GROUNDING THE GENERATOR A grounding lug Is suppNed with the generator for use when required by ]oQelelectrical ordinances. Refer to article 250 of the National Ek_ctrlcalCode to clarity any needed grounding information. Your Ioeel electric oompany or s certified electflclan should be able to help you with this informetlon. anether potash. _t the generat_ and rset the rm_l abl_er en the wood. _ This will support the gaecane engine dudnO n_mrnbly and meke assembly easier. Plaoe a handle cap (7) onto _ end of handle prior to Inatalletfon, The handle should be installed on the eleetdcal outlet end of the generator.. Place one washer (12) on long cap screws (1t). Align the handle brackets with the upper holes pro-drilled in the gerlemfor frame. Place mentioned screws through frame and handle brackets. Secure with lock nuts (8) and tighten. Locate the engine support. Place one wheel _'ackst (4) 0_1top of support as shown in Ilisetration. Align with the pre,.drilled holes in support. Piece 2 cap screws (9) through holes in bracket and support. Secure with 2 lock nuts (8) end tighten. Insert nee shoulder bolt (2) into Wheel (1). Insert threaded end of her through wheel bracket, secure with look nut (3) and tighten. NOTE: The wheel wHI not rub frame If instannod properly, Repeat the above steps for the opposite side. insert the threaded stud of rubber foot (10) through the middle hole of the foot bracket (5), Secure with lock nut (8) and t_ghten. • Lecete the support under the elestrioal outlet end of the generator. Position foot bracket (5), with rubber foot instead, under the support and al)gn the holes In the foot bracket (5) with the slots in the support. Place one sap screw (9) through each slot in the support end the holes in the foot bracket. Secure with the lock nuts (8) and tighten. • Once completed, the wheel Mt is ready for use, NOTE: Yourengineis already g_unded tOthe frame by a groundingstrap. INSTALLING WHEEL KIT The Craftsman Wheel Kit was dse|gned to gmmly improve the portabll/ty of your generator. assembling 1 12 the portability kit. Failure Fall kit. to die so will cause damxge to the JIengine. UlJ?-'o NOTE: AJwaysfollow stets regulations for proper ell dispcesi. Place generator on level ground; d_dn all gas and oil from the engine (sea engine manual for ocrmct pressure). • 8 Piaceal'thiokxl"squampleceofwoodonthe ground In front of the engine, With the help of g 11 -- ENG 1o DtoJ|lr _o_ KNOW YOUR GENERATOR l " Read this Owner'_ Manual and Safety Rules before operation of your Generator. Compare this illustre lion with your generator to familiarize yourself with the location of various controls and adiustments. Save the manual for future references. FUEL CAP FUEL TANK CHOKESWITCH 120 VOLT RE AIR CLEANER 2.40 VO CIRCUIT BREAKERS OFF/RUN/START SWITCH FUEL TANK- Capacity ENGINE 240 VOLT TWISTLOCK of 7 US gallons, SWITCH- Lever used to start cold engirle. ENGINE OIL FILL- Place where engine oil is poured. AIR CLEANER- OFF/RUN/START pro-cleaner the engine. SWITCH- Used to start and stop engine, includes filter element that limits the amount Used to for' operations. and foam of dirt that enters Your generator is equipped with duplex 120 volt receptacles end a twiatlock 240 volt receptacle, Used to supply 2750 watts of electrical power per receptacle or a combination 5500 watts on the 120 side for operations. Protected circuit breakers. of by b2f_,_m a.- 12 I,lw#n,j power RECEPTACLES CIRCUIT BREAKER_ Each receptacle has a circuit breaker _o protect the generator from overloading, 120 VOLT RECEPTACLES- RECEPTACLE- supply 5500 watts of electrical Protected by circuit breakers. CHOKE ENGINE OIL FILL The unit is also equipped with circuit breakers to protect the generator against electrical overload. If the circuit breaker, trips, unplug electrical load from receptacle. Let circuit breaker cool down and then push circuit breaker button to re, st. _ ENG LOW OIL SHUTDOWN Your Craftsmen generator engine is equipped with Low Oil Shutdown. Low (311Shutdown is a safety device designed to protest your engine from damage Jnthe event the olt level in the crankosee is low. nltllll!! If while the engine is running, the oll gets low, it will automatically shut itself down and will net msteft until the oil is added. If the oHis low before start-up, the generator will not start until oll is added. NOTE: The Low Oil Shutdown mechanism is very sensitive. You must fill the engine to the _Jll mark on the dipatk::kto inactivate tl'ds sidaty devicEL GENERATOR CAPACITY Exceeding the rated capacity of your generator can result in serious damage to your generator and connected eleotdaal devices. You should observe the following to prevent overloading the unit: • Starting end running w,=ttage requimrnents should always be e_lculated when matching a generators wattage capacity to the 8pplianoe or tool. There ere two types of elantricel appliances that can be powered by your gerlerator: A. Items such as radios, light bulbs, tdevision sets. end mk=roweves have a "resistive lead'. Starting wattage and running wattage am the OBTAINING ELECTRICITY GENERATOR SI_TIO, B. Items such as refrigerators, sir compressors, washer, dryer, and hand tools that use an elantdcal motor have an "induotlva load". Inductive load appHan_se and tools require approximately 2 to 4 times the listed wattage for _ the equipment. This initial load only lasts for a few seconds on atart-up but is very important when figuring your total wattage to be used. NOTE: Some inductive appliances and tools will list on the motor name plate, the turfing and running voltage and amperage requirements. Use the following formula to convert voltage and amperage to wattage: (Volts XAmp = Watts) ', Always start your large.st electric motor first, and then plug in other items, one at a time. NOTE: On 120-volt loads the maximum starting wattage should NOT exceed one half of the rated generator wattage. Example: a 5000 rated wattage generator == 2500 maximum starting wattage. The guide is provided to assist you in determining the appliances end tools that can be ran with the wattage capec;ity of your generator. FROM There am baskmlly two ways to obtain eleot_o{tyform • generator: Use of extension cords directly from the generator to the appliance, lights, tools, etc. Use of a double-throw transfer switoh installed directly to the rosin electrical supply outside of the house. Extension Cord When using an appliance st' fed at s €onsiderable distance from the generator, a 3-wire extension cord that has e 3-blade grounding plug and • 3-slot reeeptocis that accepts the toors plug MUST be used in order to reduce the riskof electrioal shock. A cord of adequate size must be used. A mLnlmum of 12 gauge wire size with at least • 20 amp draw can be used. When amperage exceeds 20 amps e 10 gauge wim size should be used. I hot I, Repstr or replace damaged exfenston €olds Immediately. 13 -- ENG ezo4Ja_1,,v. o_ Connecting Supply Generator To Main Electrical • Remove gas cap. Add unJeadedgasoline, alowty, to fuel tank. PotantfaJhazards exist whorl s electrical generator is oonnected to the main elecVtaal supply oomleg into the house. It is st that point that the generator could feed back into the utility company's system causing pogldble electrocution of workers who am repaJltng electrical lines, To avoid beck feeding of ele,.-td_ty into utility systems, a double-throw transfer switch should be installed between the generator and utif;ty power. This device should be inst-Jled by a licensed electrician and in compliance with all local eisctdcal codes. Use (:lean, fresh, mgulor unleaded gaecllne with a minimum of 85 ootane. Do not mix oil with gasoline. Never fill fuel tank €ornplntely. Fill tank to 1/2" below the bottam of the filler neck to provide spaoe for fuel expansion. Wipe any fuel spillage from engine and equipment bofum starting eng ,k_e. Do not overfill. NOTE: When installing a Double-Throw Transfer Switch. a minimum of 10 gauge wiring must be used. BEFORE STARTING migine hi running or hot. DO not smoke when filling fuel tank. ENGINE Alwayscheck engine o, level before every start. Running engine low of ell or out of oil could result in serious damage to the engine. To Start Your Generator in enclosed, poor ventUated m, fingine athaust contains cerben monoxide, en odorless end doa_qy gas. Adding EngineOn Your generator has been elllpped without oil in the engine. Begin by removing the oil dipstick end plug. Start pouring the oil In slowly. IMPORTANT;. Make sum the battery is properly serviced, fully charged, end assembled before starting. The engine will hold approximately 28 ounce4;of oil. To check the oil, clean end replace the dipstick. Do not s_rew the dip stink in when checking the ONlevel. NeXt, remove the dipstick to check the level. The oil dipstick is elasdy marked with lines that tell you when the engine has enough oil. Do not fill sb;'ve this point. • Open the fuel shut-Off valve. Turn counter clockwise until the valve stops, Move the choke control located on the engine to "FULL CHOKE" pasRIon. NOTE: When adding ollto the engine _ar_,..case, use a high quality detergent eli classified "For Service SF,SG,SH" rated SAE30 weight. Use no spadaladd_ve_ Select the oil'sviscoldtygrade accordingto yourexpected operating temperatures. _t_ Gasoline Your generator engine is 4 cycle. Use unleaded fuel only. Never mix ell with gasoline. 0zo41t _0_m0 14 -- ENG _lmm; plmt_4 NOTE: No choke is required on wa_n ehginex. Mike sure choke is in the "NO CHOKE" posRIon on warm engine atal_, STOPPING [ I_KM,_UlIII[II¢I ¢ou Mus'r unplug any load I lmll_lll:l from the g eosr_or before | tarring to prevent pern-4nent damage Io any I applisn©es. For electric start: ENGINE • Dlscoonect all elecffical loads. * "nJrrlOFF/RUN/START switoh to 'oFF" position. Plaoe OFFIRUN/START sw)tsh in the START position. Cle=mfuel shut-off valve. NOTE: When the engine starl_ the switch will remain in the RUN position. F_ rm=_ sta_'. indoors, or in enclosed, poorly ventilated orees or where fuel fum_ may reach an open {lame. Place OFFIRUN/STARI" switch in the RUN position. CONNECTING • LOADS Lat onglne mn and warm up for five minutes after aterdng with no electrical lead. COnnect loads in the following manner to prevent damage to equipment: Grasp handle on rope starter lind pull slowly until roslatance is felt. Let the rope rewind slowly. Pull rope with a rapid full arm stroke. Let rope rewind slowly. Repeat if necessa W, NOTE: IF ENGINE OIL LEVEL IS TOO LOW, ENGINE WILL NOT START. CHECK OIL LEVEL AND ADD IF NECESSARY, When engine warms up, gradually push choke control In to the N° CHOKE posit!on. IMPORTANT: Allow generator to run at no load for 5 minutes upon eilch Initial start-up to allow engine end generator to stabilize, ELECTRICAL I • Connect inductive IoQdequipment first, inductive loads oon_;at of refrigerators, freezers, water pumps, air conditionem, or small hand toots. Connect the items that require the most wattage first. • Connect the lights next. Voltage sensitive equipment should be the last equipment oonnectad to the generator. Plug voltage sensitive appliances such at TV's, VCR's. mi_rowavos, over.s, oomputem, and cordless telephones into a UL listed voltage surge protector, then oonne_t the UL Ilstad voltage surge protector to the genmtor. IMPORTANT: You should always add up the rated watts of all lights, tools and appllan_s you are powedng at one tim, This total should not exceed the rated oapacPff of you generator or olmuit breaker rating of the receptaole supplying power. 15 --L:NG O_4Nq,_oul_ I CUSTOMER RESPONSIBILITIES TABLE ., Before each UsD , Every aS Hours of Every Season Bvory50 Horn of Evew Seea_ Every 100 Houm of Every Season M_NTENAN_T_K Checko_IIovsl Sea Nollm2 X' .Chwlge oli creanAlr RlterAasembTy CheckSpark Plug PrepareUnit forStorage _ Note I X X x , Prepare unit for storage if it is to remain idle for more than 30 dayo. Note 1: Change oil after first two (2) operating houm and every 50 operating hours thenmfter, more often if operated in extreme dusty or dirty conditions. Note 2: Check oil _ler S hours of operation (See the Oil paragraph on page 15 of this section) 0il GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have Peon eubje¢'md to operator abuse or negligence. To receive full value from the warranty, operator must maintain the generator as instructed in this manual. Someadjustmentswillneedto be made periodicallyto maintainyourgenerator. GENERATOR MAINTENANCE Your generator should be kept clean and dry at all times. The generator should not be stored or operated in environments that include _cesslve moisture, dust or any corrosive vapom. If these substanoes we on the generator, eleen with a cloth or soft bristle brush. DO not use a garden hose or anyU1ingwith water pressure to clean the generator. Water may enter the cooling air slo_ and could possibly damage the rotor, stator end the internal windings of the generator head, OII level _'_uld be shacked prior to each use and at least every 5 hours of operation. To shack oil SeeAdding Engine O|1 paragraph in the Operation section on page 14. Changing Change the oil while the engine is still warm. The all will flow freely and catty away more impurities. Make sure the engine is level when filling, checking or changing OIL Change the oil aa follows: * To keep dirt, grass clippings, etc. out of _le englne_otsan the area around the drain plug and dlpstickbefore removing it. . Remove the oil dr_n plug and dipstick. Tilt the engine slightly towerde the oil drain to obtain better drainage. Be sure to allow ample time for complete drainage. All adjustments in the Malntananoe section of this manual should be made at least once eanh smmon. ENGINE MAINTENANCE NOTIG_ Maintenanoe, mplacemeet _trspalr ofthe emission _troi devices and rams may be performed by any nooroed engine repatt mdabllahment or indMdual. Howe--, to obtoln no _mRle mpaim under 1shetmlns and provlkllonll of _ ehg_ne mamJ_aoturers warranty ststoment_ any servloe or emiaslco ©ontrsl part repair or nqplacement must be pertm.med by a tom_ory astlmdamd dealer. 0_o4. _oem,o Engine Oil For a new engine, change oil after the first 2 oparatlRg hours. Thereafter, change oil after every 50 hours of operation. 16 -- ENG Reinstall the drain plug. Make lure it is tightened securely. Glean Guard/Muffler Fill the erankeaee with new oil of the proper type (See Adding Engine Oil In the Operation Section), to the Full msrk on the dipstick, Always oheck the level with the dipstick before adding. more oil. Do not ,,Jeanwtth a fomeful _otay of water hecause water oould oont_nlnate fuel system, With a brush or cloth clean finger guard after every use to prevent engJrmdamage caused by overheating. Before running engine, clean muffler area to remove all €ombustll:de debds. securely. Service Air Cleaner NOTE: Do not use petroleum solvents, e.g.. kerosene. which will cause the cartridge to deteriorate. Do not use pressurized airto clean cartridge. Pressurized air Can damage the cartridge, To _Jce air cleaner follow these stops: Unscrew wing nut. Remove cover and air (:leaner eartddge. • Remove cartridge from €over. To service cartridge, dean by rapping gently on a flat servioe, DO not oil cartridge, Replaoe If dirty or damaged. Replaoe air cleaner r.,e_fdge. Place (:ever over cartridge and tighten nut finger tight and then turn it one more complete turn. Clean and Replace Check spark plug yearly or every 100 opamtiog hours. • • Clean area around spark p_ug. Remove and inspect spark plug. • Replace spark plug If electrodes are pitted, burned or porcelain is cracked. For replacement USe Champion RJI?LM resistor spark plug. Check electrode gap with wire feeler gauge and set gap .030 if necessary. Install spark, tighten secure/y. PAPER FIL'nER • HUT Spark Plug • _lSm4 WlM_ 17 -- ENG _o41e_,_ o_v_ Garburetor The carbumtur of your generator is pm-_at at the fagtory. The o_oumtor should not be tampered wl_ If your generator is used at an altitude in excess of 4000 font performance may be affected. If so consult with your nearest Craftsman Service Center regarding high altitude sat oh_nges. Over_=sedlngyour engineabesefactoP/highq=endsettlag can be dangerousand could possiblycause per eenal Injuryor propertydamage If you be,eve the an= ginsis runningtoo fast or slow,takeyourgeneratorto a AuthorizedCraftsmanServiceCenterfor repairand adjustment _r_j_ Low engine speeds Impose a _heavyload on the engine and ] when aufflelent power Is not available the engine I Governor Your engine governor maintains the oonstant operating speed of your generator. DO NOT tamper with the engine governor which is factory set for pl'oper engine speed. If you am going to stere your generator for more then 30 days. use the following information as a guide to )mpare the generator fOr storage. Never store generator with fuel in the tank Indoors er in enclosed, poorly ventilated areas, where fumes can reach an open time, qpark or pilot light as on a furnace, water heater, clothes dryer or other gas appliances. Engine • Replene the _ plug, but do not connect the spark plug wire NOTE: If a fuel stabilir.e_" is not used, all gasoline must be drained from the tank end carburetor to prevem gum depOsitsfrom forming on these parts and causing possible malfunction of the engine Generator Clean the generator as outlined in the Generator Melntananee paragraph on page 18 Check that cooling air slots end openings on generator are open end unobstructed. Add fuel stabilizer to fuel tank to minimize the formation of fuel gum doposRs during storage. - Run engine at least 10 minutes after adding atabillzel" to allow It to enter the fuel mjatera. Battery • Store battery as described by the battery menufactumr. Add one teaspoon of oll through the spark plUg hole P_ _ _WWJ I Pku_ rag over eperk plug hole and pull the recoil a few times to lubricate the oombustion chamber. Preparation Disoonnent the spark plug wire and remove the spark plug. _ I life could be .hortaned. NOTE: After sterlng battery for ellong period of time it may lose it's charge, ff the battery loses it's r,harge, manually start the engine with the battery connected. The engine will recharge me battery en It runs 1B -- ENQ ii PROBLEM EnsUewdJ'not =tart No elecfK_aloutput Repeated circuit breaker tripping Genorator overheating the circuit I_oaker depressed i iii n • ii ii CORRECT/ON CAUSE 1. Low on fuel or o11. 1. Add fuol or oil. 2. Igrdtion switch In "Off' position. 2. Tumto 'ON' polltlon 3. Faultyep_k p|ug. 3. Replace spark plug. 4. Choke In wrong position. 4. Adjust choke accon:lingly. 5. Fuel shut-off valve in do_md position. 5. Open fuel shut-off valve. 8. Unit loaded during start-up. 6, Remove load from unit. 7. Spark plug wire loose. 7. Attach wire to spark plug. 1. Faulty reaep_acla. 1. HaveAuthodzed Sears Service Center replace. 2, Circuit breaker kicked out. 3. Oefectlve capacitor. 2. 3. Depress and reset. Have Authodzad Sears Service Centor replace capacitor, 4. Faulty power oord, 4. Repair or replace cord. 5. GFCI receptacle c/muir breaker kicked out. S, Det_mw and _et. 1. Ovadoad 1. Reduce load. Faulty cords or equipment. 2. Cheokfor damaged,bare,or frayedwireson equipment. Replace. 2. 1. Generator overloaded. 1, 2. 2. Move to adequate supply of fresh air. Insufficient ventilation. R_uoaload. ii 19 -- ENG =l _u e,,,,.owL_o CRAFTSMAN BIOO QIINliR_'I'OR SIQ.IIIIIBO No_ m _ 1 2 3 4 5 6 ? 8 9 10 11 12 q3 FUELTANKSCREWS FUELTANK FUELGAP FUELHOSE FUELLINECLAMP DRAINCOCKGROMMET FUEl.SHUT-OFFVALVE ENOCOVER SCREW#10-24 x 9/16 ISOLATOR WASHER1-1/20D LOCKNUT _-16 GROUNDLUG SCREW5/16-18 x 3/4 SCREW3/8-18 x I NUT 5/16'-18 SCREW,HEX HEAD5/16-18 LOCKWASHER GROUNDSTRAP ._'_IGIN_e (modelHM100-159462R) FRAMEASSEMBLY HEATSHiB.D SCREW5/18-18 X .5 PANELASSEMI_.y SPACER_IGINE WASHER.87500.3751D .083"11,-IK LABEL,OPERATION LABEL.WARNING LABEL, PANEl. 81896680 G8-0795 GS-O443 GS-0P.,25 GS.0227 GS.0448 GS-0437 G8-0077 SSF-553-1 GS..0033 SSN-1014-ZN SSF.8111-ZN GS-0117 SS-12=CD 68F-3140-ZN $8F-8150 8SF-99S-1 BEN-1819-ZN GS,-0110 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 3O * SEE ENGINEPAGES NUMa_ D20_4 GS_-I SSF_541) D20528 GS,.0746 .S_hF832 LA-3O29-1 LA-2911 1:)20502 CRAFI'SMAN emoo OlINERAlrOR 019.,_m180 33 37 43 _ a_o o,;VNo QROOyE. mR'roF== KEY _o. gr=_BteZL_ 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 CAP SCREW 5/16 - 24X1 ROTOR ASSEMBLY STATOR THRU BOLT STATOR ASSI_IBLY WASHER 11/18OD x 11/'32 NUTS/10-24 ROTOR THRU BOLT BF,ARING SUPPORT HE)( NUT 1/4-20 CAPACITOR CAPACITOR BRACKET SCREW 10 - 24 x g/16 O-RING DRIVE END ADAPTER LOCK WASHER 3/8 21 -- ENG SSF-616-ZN GS-0883 GS-0110 GS-0884 SS-6506-CD SSF-576 G8-0091-1 GS-0861 SSF..575 GS-0873 GS-O595 SSF-S,T_I GS-0862 GS-0511 SS-1503-CD u=s4e__ o ORAJF'rsMAN 680o GIENImAlrOR 9,11LW2J;180 47 TORQUE2-10 IN-LB,S 46 TOFIQUE2-10 IN..LB8 4g TORQUE2-10 IN-LBS KEY ug, _ pJJ_:CJmzm)_ 46 47 49 50 51 52 53 54 5S 56 SCREW #6 - 32 X .5 TORX NUT, 10 - 9 X .SO PLASTffE NUT,,HEX JAM "I/16 SPEED NUT #6 - 32 WASHER 3/8 SWITCH ON/OFF COVER, PANEL DUPLEX RECEPTACLE 4 PRONG TWISTLOCK CIRCUIT BREAKER 25A SSF-583 SSF-3158 $8F-595 8SF-584 S.R-1525-CD GS-0048 GS-0598 GS..0019 GS-0455 020573 KEY NO. _ 57 58 59 60 61 62 SCREW, 1/4-20x.75 LOCK WASHER GROUND STRAP NUT, 1/4-20 SOLENOfD CABLE ASSY 81895680 SSN-1019-ZN GS,.0118 SSF-575 GS-0545 (SOLENOID-STN=Ci'ER) 132O54O _o,,ee FI_ ns/eim 22 -- ENG 6 8 2 1 8 8 10 Key t 2 3 4 5 8 7 8 9 10 11 12 Wheel (2 used) Shoulder Bolt (2 used) Loc,k NUt 3/8"-I 6 (2 use¢l) Wh_m_B,"acket(2 used) Foot Bl'scket HlmdFe H_dle Cap (2 used) Lock Nut 5/1 _"-78 (9 UaMK_ CIp Screw S/16"-18 x 3/4" (6 used) Isolator Foot Cap Screw 5/16-18 x 1.75" ur,ed) Washer (2 used) 23 -- ENG AC_014 CAC-60 .,_F-8111-ZN GS-0581 GS-0582 GS-0564 es-os6s $8F_150 SS-12-CD GS-0587 _F.-Sge-1 SS-eS06-CD m_ _o_wao €_tA_ s'JOOGlflqEHAYOR e_J_5'_tolso CONTROL PANEL REARVIEW J | ! I!o _rP,TotqLr_J_ I1._) gu W NIX. _yl_ -. D2OdN"_. _ J 1 :_ 3 4 WIRE WIRE WIRE WIRE #12 #12 #1(5 112 AWG AWG AWG AWG GREEN S 6 7 8 WIRE WIPE WIRE WIRE #12 e12 #12 #12 AWe AWG AWG AWG BLACK RED GREEN GREEN 9 WIRE #12 AWG 24 _ ENG REI_ GREEN BLACK ORANGE uNf ¢RL_'SI_tN_GJDIERATOReIL_.91S0 s'r_q'rER ew?4e _4 _2 P,_r No. ia_sr,BIEzto.N 9.rY 1 2 3 4 5 8 7 8 590598A 590600 590678 590601 590878 590680 590412 590681 1 1 1 1 1 2 2 11 590747 12 59O,535 13 590701 Spring Pin (Incl. 4) W,_her Retainer Washer Brake Spdng Stirrer Dog Dog Spring Pulley & Rewind Spring Assembly Starter Housing Assembly Starter Rope (Le_lh _' x 9/64' dla,) Starter Handle 1 1 1 1 m, lrr_ CRAF'mr_I_I_IOOGENERATOMOIO,$1g|IO 13 25 -- #_o7o4 {o_ioo_) NO _Frr NO. 1 2 3 4 5 6 7 8 5106_ 590800 590696 590601 590897 5908o8 59o699 59O700 11 12 590705 Pulk_y& Rewind Swing Ass'y. 1 Starter Housing Ass'y. 1 SSO6SS S_ter Ro_ 13 590701 (98" X 9/64" dia.) Starter Handle ENG Spring Pin (Incl. 4) Washer Retainer Washer Brake Spring St_.er Dog Dog Spdng 1 1 1 2 1 2 2 _o48e _ 1 1 a S/WOO _MAN _00 GllNEP,ATOR es0,,1_ltso I_CUMBIU_ 4-_Lm ENCMNE MODEL _ItHIM100*llm482R 400 t11A 182 I_I_APT8M&N 6800 _ OARBUIqfflTOItHODEL dl14M100,,111e481_ II111,_1191E0 . RE_ 1 2 14 15 ISA 13B 16 17 18 20 25 25A 26 20 30 35 36 37 33 40 40 40 41 4t 41 42 42 42 43 45 47 48 49 50 60 05 69 70 71 72 75 80 81 32 83 84 36 37 .90 92 9_ 94 95 98 100 101 102 1o_ 110 111 111A 112 113 119 120 125 1_'5 126 127 120 ,,,., BEE BaSZ._LO. J_liBr.d_lE2tQ_ o'rv 35948A Gyinder _ld. 2 20 & ?2) 276_2 Dowel Pin 28277 Washer 9O065C Governer Rod (Ir_. 15A & 188) 30700 Go_mor Yoke 850494 8omw, 6-40 x 5/16" 374_'W Gov_nor Ltwer _ni. 21P.A) 29916 Govaltof Lever Clemp 6510_8 8crew, Torx T-15, 6.32 x 3/8' 35319 Oil Seal 36460 BloWer HoulslMgBaffle 36244 Air Ew_]e 650561 Screw. 1/4-20 x 5/8" 30a22 Look Nut, 8-32 3T302 Crankarmft 29826 Screw. 1Q-32 x 3/4" 20910 Lock Washer 29216 Lock Nt_ 10"32 23642 Retaining Ring 35776A Pistol1, P_n& Ring Set (Std.) 35777A Piston. Pin & Ring 8M (.010" O6) 35TZBA Pleto_t. Pin & Ring Set (,020' OS} 35773A I_Jdon& Pin A_'y, (gtd.) (In0f, 43) 35774A Piston & Pin Ass',,/.(.010_ OS) (Incl. 43) 35775A Pietoo & Pin Ass'y. (,020 OS)(Incl. 43) 35779 Ring Set (STY.) 357o0 Ring Set (,OLO"08) 35781 Ring Set (.020" OS) 35772 Piety1 Pin Retaining Ring 3sege Connecong Rod .,_s',/, _-_ol.47 & 49) ,651(_3 Corme©tlng Rod Bol( 34034 Valve Ll_ar 3€,896 OHDip_r 35375 Camshaft (MCR_ 33273A Glower Honslng Extension 650138 S_mW. 10-24 x 1/2' 37342 Cylinder Cover Gasket 35376 Cyfinder Germ 0ncl. 71, 75 & 9O) 35377 Crankshaft Bush_ 27642 Oil Drain Plug 35319 Off Seal 318A8 GoVernor Shaft 30590A wuh_ 35378 Goverr_ Gear Ass_/(incl. 81) 36588A GoYwnor Spool 29193 Ftatain._g Ring 6_0833 Screw, 1/4--20 x 1-3/16' 650832 Screw, 114-20 • 1-11/16" 32539 61 t 093 060080 650081 _101B 30_36A 30645A 35t65A 610118 651024 651007 35589 611220 611223 35067A 65659o 36451 83440 27870A 27880#. 34035 8308_1 850690 RF_= Key Lo¢k War_er Rywheel Nut Lock NI_, 10-32 F.xtanmon8pdn9 R.RM. A.d_kletk_ElOIt 8olld Stete Ignition Spark Plug Cover 8ofld State Mounffi_ b'tud _rew, Torx 1"-15, t0-;_4 x 15/18" Ground Low O_ Shut.Oown 8wl_=h (Ind. t 12) Low Oil kl(deator Light Gusket, Oil Sensor S_,_v, Torx T-;_, 16.24 x 5/8 ° Cyfl_nde_H_ld G68ket Cylinder Head Exlhat_t Val_ (dtd..)Jlncl.151) F_d'.auoi[ VelVe (1132 C_)0ncl. 151) Intake VaJve(did,) (Incl. 1$1) Washer Bffll_vl]feWasher _,w_. m m'_ 130 130A 185 139 140 140 149A 150 t51 16_ 170 171 172 _17_ 174 1170 la3 184 6506_1A 8crew. 5/16-15 X 2" 9 651031 8crow, 1/4-20 x 9/13" 1 33638 Redetor Spark Plug (RJ171.M) 1 33361; Go_rno_ Gear Bnmket 1 65033_ 8_rew, 10-24 X 1/2" 2 _73_2 vabe Spdn_ Cap 1 35882 Valve Spdng Cap 1 27881 Valve _ 2 32581 ValVe _)drlg Keeper 2 27_ B_uher 6aud<et 2 P 2O423 Brother Body 1 26424 Breather Element 1 28425 Valve Covet 1 33350 Bmether Tube 1 650128 S_rew, t0-24 x 1/2" 2 297_. Nut & Lock Washer. 1/4-2B 1 30658A Scow, t14-28 x I" 2 93263 Cerbumtor To Intake Pipe G_ 1P 33877 Inm_¢ePipe I 37448 Throttle Link 1 212A 88288 Bu_hlng • I 2_3 65G379 Scrmv, Tom 1"-30,5/16-18 X 1-1/8 9 27915& Intake pibe Gasks( 1P 28820 Screw, 10-32 x 1/2" 2 27272A Air Clsaoer Gasket 1 P 33286 Air Gle4_r Bracket I 33267 Air Cleaner Bracket 1 _3208 Air Gleaner _ I 33239A Air _ Cover 1 37444 Wtng Nut, 1/4-20 1 8_4OA BloWerHouslr)g 1 650?88 Screw, 5/16-18 x 3/4" 2 29?478 SOnsW,"rOB1"-40.5/16-24 X21/'32" 2 6508O2 SCn_w, 114-20 X-_US" 1 33272D Gyl_lde_ Head Cover 1 _75 34185B Muffler 1 31588 Locking Pl_te • 1 650729 Screw, 5/18-18 x 3_/16 2 35985B Starter Cup 1 287 23752 Nut & Lock Washer, 1/4-28 4 30_H_2 Fuel Une 1 26465 Fue_Line Clamp 2 :'92 29o 3427OB Fuel I_dter(ff_l. 092) 1 351141 Gll RII Plug 1 311 8508?3 Screw. 114-23 x 3/4" 2 314 315 811113 Altenlato_ Co_l 13AIlI) OC)(_cl. 32,1-32_) 1 611161 Diode 1 8109_1 Coflrmctor Body 1 610022 Temlln_ 2 323 33177 TemllnaJ I 324 29443 Wire C_ip I _ZSA 27275 Wke CglP 1 3008_ Screw, Ton( T-30, 1/4_.20Xl/2" 1 381 65C99o S¢'rew, T-30, 1/4-20 _ 1/2" • 4 345261 Identification De¢aJ 1 37O 371_1 3,,4274 IP,etmotion Decet 1 $70K 3SS0S Smd_ Deoal 1 Low Oq De_d 1 870L 56980 _402110_ _o_ (in_d. 184 & 21P..A) 1 89O746 Rewind 8rater I 58880 Elec_lo 8tertar Motor (12 VOlO 1 NOTE: 11_15ongkm cot_l have bmeflbulRwRh 590704 _art_. 4O0 364O2B Gsld(_ _et (Ind. Items Marked PK In Notes) I N N 1P 1 2 1 1 1 1 I 7 1 1 I 1 1 1 1 1 _, 2 1P 4 1P 1 1 1 1 9 9 N 418 27 -- ENG 34479A _I), _5317 {I), 8_87A (I), 30451 {1), 37342 (I) Spark Arrestor Kit (Irl_. 4t ?){Optional) 1 _,o4ee_ oe_oo CRAF TM4SN ¢AA_ OS00 r, ENFRA1 OR oto,slStlO MODm,. 164,0S_gOS 171 I 27 "$7 BE£ B_B.T.B_L_ _ nn, No. _urr_ m aft 1 IA 2 4 5 6 7 10 11 12 13 14 15 _k32798 38288 631970 631184 631183 640108 650606 632740 632043 631184 63111_ 63175S 630735 11_tUe 8_t & Lev6r Assembly Throttle Link Bu_11ng Throttlo Return Spdn9 Duet Seal Washer _ Seal (rhroffie) 'll_oUle 8hurter ShuIwr $orew_ 4-40 X 114" 0hoke _18fl & Lover A_m-nbly Choke Return Spdno Dust Seal Washer Dust $msl (CtnoKe) C;_oke_ndter Choke _nlng 8prlh9 I 1 1 1p 1p 1 2P 1 1 I P I P 1 1 20A 25 27 28 29 30 840053 621M7 631024 632019 8310_8 6310_1 Idle Resfric_arSorew Cap Float Bowl ROilt Shllft Float FIOl Bowl O-Ring Ird_ Neaple, Seat & Olip gnc:f.31) 1 1 I P 1 1P 1P 623164 _lO'a IS30766 84002_ 1 1 1 1 bh_ -Nm_l _=dng Clip. Tube Main Noezle Tube "O" I_ng High Speed Bowl Nut it_Vl N_ Wa_er WeJchPlug, k:lle_Wd Weldn l_g, _= Vent Rapelr k;t tlncl. Irons Ivlmked p In Notes) 18 20 'throttle-FuelRffingcm_;crew/ I_IJeSpeed Screw Tension Spdng Idle Rlldrlotor Seamy .1_J2 840113 632547 640137 27110A 630748 631027 63276O 1 1 2 P 1 1 1P 1P 16 17 31 36 37 40 44 47 48 6O 1 C_L_MAN HO0 GENm_M'M g_lJmq 10 m.iCTlUO i'I"ARI'ER Ik16180 15 14 1 1A 1 2 3 4 7 s 9 10 P*S'T_. B an, _2798 36"288 _k_ 1 3Se42 _,_._o 33er,_. 370G0 33450 ._eo4 3S_ _ 1 1 1 1 1 1 1 2 1 1 1 Throttle Shaft & Levw AsHmbly Throttle Link Bushing DustCover Re_ Rk_g ,SpdngRetainer ,_'_'..dtilt Sprit,9 Gear & Nut (InGL2_ LockNut DriveEnd Cap _'y. _ Houldh9Aml'y. P-EE NO. E_Z.B_ m o'ry 12 14 1_ 15 3_196 S5897 M896 3Mgg 1 1 2 17 18 20 8_168 _ 650000 Brush & _ Kit 1Y,m_ Wmher Bol_,10-32 X 4-t 1i_L" End Cap & 8rush C4m Ass'y. _.12,14,17,18) Washer Nut Somw,Torx T-30,1/4-2O x lS/'J2" 1 I 2 • ,,,,,, 29 -- _'_IG _ n_oeAvuo CALIFORNIA & US EPA EMISSION CONTROL WARRANTY STATEMENT The U. S. Envimnrmm_ Pm_dk_ A_m_ ('EPA'). the G_=n_ Nr Re=mm:m B0wd _ a_d Te=umeeh Pmduas _. eq_pmenl engine, _ _. nN 1_ =.d kaeruWy md _wn ard =_be _ mt_no=mu_b=d_naa, bu_cad equ_ped to rant _e Sills _deaanl =ml-maog x_amlmd=. In eJlor =latm_ now 1_? mad Ime_ med_ year g_ltee must be defigned, 0uiR and eqtdppe4014 tho ffme of eale, to meet rite U.& EPA _aUenm for mind non-reed ant_nes. Te_amQh Products Co, w_l wen'ant 1he emhudoa €ordro;syld(ml on yo_' uLqltyor lean and gasden equlpm_l _9_ _ _ _a _ U_ listed bek)w, provided Ihoro hH bean no alum, nogle_., tmapproved modifJ_16o_,or improper maintenonoe of y_ur uglby m' lawn and garden equipmenl e_lirm. Your emission control syslem may Include p_ts such as Ihe cmbwelor, ignJ_m system and _ be Ihe compression release syldem and other imlh_don-relMed asNmblies. Wherea warrenr_e €ondi_onexlm, Tenumeel_ProduclSCo. wigrepe_your_ costtoyoufordiagnosis,partsandr_x. MANUFACTURER'S EMISSION CONTROL aystarll. Also Jack.red may or tam andgm'e. _uipment engineat no SYSTEM WARRANTY COVERAGE Emission €astro] sys_en_son 1S95 w_d _er model year California uti/Ity end _ 8rid 01uriah equipment en_mm af_ wanluded for two yam as hereirtafler notecL Inotherstetes, 19_Tendlalermodelyeafenginesgceidsowarmi_ledfortwoyears. If.dtll_ such war'_n_ period, any amiulon-relaled pert on yaw arena Jsdefects in n_e_Vs or wodm_nshlp, the pad wm be repaired or replaced by Tecufl-,aeh Pmducls Co. OWNER'S WARRANTY RESPONSIBILITIES _ theuli_y or _w and Oan_mequllpme_anginaow_, yo_are _ _r Ihe p_.ormm of _ _ I_ted in yourOwrr_r'sManold,butTecuree_ Pmdu_l CO.WIllnotdeny.wu'rm_ sol_ydueto Itm _ _ _ _rum topmvk_ v_lnenevkkmm ofUw peKom_noeo_ellscheduled_ _m _ _ _ _ the uUl_,y or lean and g_den equlpmen_e_lino or, w.er,youal_dd, however,I_eaware#_t Tecums_ Pr0ducu_ Co. may denyyouwarranly€overa0eif ynor_dil_ or I_m and 0e..denequ_rmnl or a pat the_m__ _ _ _ _. _. k,pro_- malmenoe_ or unolspmv__. You am responsible for pceserfdngyo_ uity or lean wld prden equipment engkw M a T_h A_d _ _ (e,'ly Tecumuh Reg_red Sea,ice DHI_, Tecumeeh Aulhod,/.ed Servl_t Obbib_lor or Tecumlmh Cen_';d Wltmhoum Dlsvibu(or) Im scol as a la_t_lm eslsts. The wMmmy re_ _lOtdd be €oaSted bl a relisonal_le afflour4 d Ume, hal Io uceed 30 days, WMr_lly urvlco osn be ampn4_e_ by €offlaclJngIv_01e_' a Te_cumsahAul_oY_zed8er,4ce Outlet of by €olltacldnOTe_lmsen Produc_ CO., _'o _mdoe Manager, En0tne and Ttans_ulon Group _ Dtv]skm, 000 Notlh 8mat, Gref_on, _4 53024-t499. Telel_hone 1-2_.3Y'r-270o, _r sea your kx:ad bde_ho_e yellow p_es under"EnglMs, GasoJJne"for d_e name, eddrm;s _nd telephone number of a Tecumseh _utho_ed 8endce Ouht r,e_' you. IMPORTANT NOTE Thiswemm_y_nt explainsyour_hla andol_illaio_ underihe _ Conf_ol8ymamWen'anty_S _ . whichIs provl4edto youby Te_seh PmdudsCo. pumuareto GaWomixlaw, Teoanmh PmdudaCO,also W0vfde_to od_lM purcham_ o( now Te_nmmh ProductsCo. _. The Tecunmh P._ Co, Lk_ed Vv_nin_s fo_NewTecsa_h En_ end _ 10nl6onModlulm(-rmh Produc_Co. Wan_ v_k:h Is endoHd v4h _dlnow TecumNh Pmduds_ en0_mmonmupwa_e eheeL The ECswamlr4y mp_lNe,_y tod_eem_doncnntrolqamm_ofyournoweq_ne, Todwexter_ IJ_t Ifmm I_any mrdllctIn tannobete,.mm _e EG8W_ru_ andI_ Tectanuh Pradu_s_. _, _ _S _ _ _y _m=q=t _qm_f dlt_r_tsn_es _ t_:h Ihe Te_m_seh P_ C_ W_ M_y p_de = k_gor w_ period. B_h Wanenty Mtd Ihe Tecurneah Produots Co, W_n'an_ de_dbe k11po_umtdgh_ end o_ v*tthnml_ _oyour flew o.-a,0e _ a_,,=_ 30 -- ENG EMISSION CONTROL SYSTEM WARRANTY 2. Free from de_ls kl madlrleb and _ip vdlkit, M stay lime dudqi 1he ECS _P_, imlalonl.-mlb4 NIl _ lift Io Ix) klemkal In idl nile_ll rellpedm to Ill piut el dNcrbld for _em_itJon. C. The ECS WwTamy only pe_Jns to embldoni_m_-d _ _ _m wW_ m_0 • _ IMnl on your er,glne, N tolmvs: urger the EC$ Wanamy _rmU be w_ranled for eny reminder of _ EGS Wamm_ P_!od, 2. Any wmn-_lmd._ pofl which II I_hl4ulld _lly lot' mgllklr klspe_on lUl Ii_ldlled irl ihe _s _ shaUbewan'a_ed forme ECliWammlyPerlod. Aslidenm_lnsu_v, tl_en _lt',lefredof mpak'o_ml_ _ bev_me_d f_rd_ Nd_d o_0meW_ _oU_Am_k_ed the Ik_ _d_ed_led mp_c4pm_ _ the p_lehe8 M mpe_d or re_a_d 4. Ropeir _, _ d Imy_m__. "o_fler _T_ Te_u_ms41_ _ _k_ _ to_thd _t _mep_t f__ p_r_ by Tecum_h ProduCe Co, _oon_no _ S_ emlell_nll,4_lktedJ_l_t under Ibis ECS WlmllV_ ehaJlbe i_lld ov0_ .... Id no _ _. The mWl_ IhMI no_be _hmged fo_d_wi_ _whk:h kmd_ tn toe _on Wamm_ J__ f_s de_m_, pm_ed _ such d_ms_€ work ,., p_k_ned _h_ • p4_ _ m _ Tecums_ _ed 7. l_oughout dl_ ECS W_m_dy Pedo_ ToourmmhPriers Co, _ rr_n_n su_€_ent to m_H_tIhO expec_d _ml_l for _ om_mion-r_aled par_. a supp_/of wen-arid er_es_n-mle_ed F_uls o, Any TImumuh _ Co, imlhodzed lind Ipl_oved emluk_releled o_i_ ECS Wanm_y rmdnlen_ ot'mpak an4 _dll be Ffovk_4 _ Te_rnleh Products Co. EC$ Wanrlnly obl_llions. add-_,ormd_d llt. EMISSION-RELATED Carb_mr u_ p_pege_e_ _ake _ O_ mpl_;en_nt I_rl my be _ In _e p_ charSeIo thwo_tix. Sigh me ehall nol red_0e 9. UnaPpmveda(_d`_n_rntu_ii_od_44snvnynaib_uud_m_d_jry_f_Tan_m1sehPr_du¢_C_im_ iu_, _n_ _ Se_ _ PARTS INCLUDE THE FOLLOWING: St_huN imml For in-home major brand repair service: Call 24 hours a day, 7 days s week 1-800-4-MY-HOME _" (1_) Pare pedir servicio de reparaci6n s domicillo -- 1-800676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pk_ces -- 1-800-665-4455 For the repair or replacement parts you need: Call 6 am - 11 pm CST, 7 days a week Parts Direct" 1-800-366-PART Pars ordenar plezas con entrega For the location (1-_0-se_7_s) e domicillo -- 1-800-1659-7084 of a Seam Parts and Repair Center Call 24 hours a day, 7 days a week 1-800-488-1222 For Information on purchasing a Sears Call 9 am -- 5 pm, Monday , Maintenance or to inquire about an existing Agreement: -- Saturday 1-800-827-6655 SEARS i iii HomeCentral" b_ in your area: Agreement