Download Split air conditioner Wall mounted Type Service Manual
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Split air conditioner Wall mounted Type Service manual AUS-09H53R120P*(Db5) AUS 12H53R120P*(Da4) AUS-18H53R120C*(Da) AUS-24H53R230T*(Da) CONTENTS Contents 1 Safety precautions 2 Installation 2 Blo ck dia gram 10 Trouble shootin g 11 Trouble solve methods 12 Fault dia gnosis by symptom 16 Control specific atio n 20 To disassemble mechanical parts 26 Exploded views and parts list 32 Wiring diagrams 48 1 SAFETY PRECAUTIONS The following safety precautions must be taken when using your air conditioner. 1. Warning: Prior to repair, disconnect the power cord. 2. Use proper parts: use only exact replacement parts. (Also, we recommend replacing parts rather than repairing them.) 3. Use the proper tools: use the proper tools and test equipment, and know how to use them. Using defective tools or test equipment may cause problems later-intermittent contact, for example. 4. Power cord: prior to repair, check the power cord and replace it if necessary. 5. Avoid using an extension cord, and avoid tapping into a power cord. This practice may result in malfunction or fire. 6. After completing repairs and reassembly, check the insulation resistance. Procedure: prior to applying power, measure the resistance between the power cord and the ground terminal. The resistance must be greater than 30 megohms. 7. Make sure that the grounds are adequate. 8. Make sure that the installation conditions are satisfactory. Relocate the unit if necessary. 9. Keep children away from the unit while it is being repaired. 10. Be sure to clean the unit and its surrounding area. INSTALLATION Selecting area for installation Select an area for installation that is suitable to the customers needs. 1 Location of indoor unit Keep the air inlet and outlet at a far distance from the blockage. Keep the height distance between the indoor and outdoor unit at most 5m. Mount on the wall solid enough to bear the weight of the unit and not cause any shake. Avoid direct sunshine. A place easy for condensate drain and easy for connecting with the outdoor unit. Keep a far distance away from the fluorescent lamp, it may influence the operation of remote controller. Keep at least 1m away from the TV radio and other home appliances. 2 Location of outdoor unit A place solid enough to bear the weight of the unit and not cause any shake. Good ventilation, less dust, far from direct rain and sunshine. A place where the air discharged out of the outdoor unit or the operation noise will not annoy your neighbours. No blockage near the outdoor unit. Avoid places close to inflammable gas leakage. Caution: It is harmful to the air conditioner if it is used in the following environments: greasy areas (including area near machines). Salty area such as coastal areas, areas where sulfuric gas is present such as hot spring areas. Contact your dealer for advice. 2 INSTALLATION Installation diagram of indoor unit and outdoor unit Confirm the installation position by the mark of the indoor mounting plate. 105m above m 155mm above 250mm above Above 20mm The copper pipe can be led from back, right, underside, or left-back side. back right front left back Underside Left-back above 500mm While installing the pipeline on the thin armor plate or on the wall of metal mesh, you should use the wooden board to clamp between the wall and the pipeline, or wrap up the pipeline with 7-8 layers of insulating plastic tape. a b ov e 30 a bo m 上0m 以 30 0vmme a1b0o 0 mm ve 5 Notice: do not elevate the drain hose. m 00m abo ve 5 0 0 mm 3 Cover connecting pipe with adiabatic material. Sponge plastic adiabatic material with the thickness of 8mm. INSTALLATION 1 Securing the mounting plate and drill on the wall Secure the mounting plate The mounting plate should be attached to the structural part of wall (post etc). fasten string at the central hole at least 250mm at least 140mm 40mm at least 180mm Center of hole( 65mm) plumb 120mm Pipe hole Center of hole( 65mm) NOTICE: The holes at solid arrow position must be secured to avoid the shake of mounting plate. When the expansion bolts are used, two holes ( 11×20 or 11×26 ) that the distance between them is 450mm should be adopted. Confirm the position of holes, and drill holes on the wall. 2 Wiring Open the front grille; Remove the screw from electrical box cover, pull the Screw electrical box cover away from the unit and set aside. Remove the screw from fastener, pull the fastener away from the unit and set aside. Connect the cable. Indoor unit terminal Replace the fastener and electrical box cover. Diagram Connecting cable NOTE: The appliance shall be installed in accordance with national wiring regulations. The appliance must not be installed in the laundry. The appliance must be installed 2.3m above the floor. The appliance must be positioned so that the plug is accessible. For some models whose cooling capacity are above 4600W (17000BTU/h), an all-pole disconnection device which has at least 3mm separation distance in all pole and a residual current device(RCD)with the rating of above 10mA shall be incorporated in the fixed wiring according to the national rule. 4 INSTALLATION 3 Installation of the drain hose Liquid pipe NOTE: The drain hose must be arranged beneath the copper pipe. The drain hose must not be hunched or twisted. While wrapping up the drain hose, do not pull it. The drain hose through the room must be wrapped up by the thermal insulation materials. The copper pipe and the drain hose must be wrapped up by felt strip. Adiabatic pad should be used at where the pipe contacts the wall. gaspipe Drain hose Adiabatic underlay felt ROUTE OF PIPE If pipe comes out of the right side of the indoor unit, cut part “1” of the unit; If pipe comes out of the lower-right side of the indoor unit, cut part “2” of the unit; If pipe comes out of the left side of the indoor unit, cut part “3” of the unit. 1 3 2 REFIT OF DRAIN HOSE If pipe comes out of the left side of the indoor unit, the drain hose must be refitted, otherwise water leakage may occur. Refit methods: Interchange the position of drain hose and drain rubber plug. Clearance is not allowed after refit, it would lead to water leakage. 5 drain hose Drain rubber plug INSTALLATION Arrangement of the drain hose To drain the condensate water easily, the drain hose should be declined downwards. The following 5 arrangement methods are incorrect. Decline downward Decline downward Dip hose into water Standing water air Water leak (Fig. 1) Water leak (Fig. 2) 50mm or less above floor Water leak (Fig. 5) (Fig. 4) (Fig. 3) Drain hose If you find the drain hose not long enough to connect with the indoor unit, you can extend it with the hoses in the accessory box. The drain hose through the room must be wrapped up with the special adiabatic material. 4 Installation of the indoor unit Hose(ID 15cm) PVC hard Indoor unit Let pipe go through the wall hole and attach the indoor unit to the mounting plate.(Press the rib of indoor unit inside the hook of the mounting plate.) the mounting plate Bottom the rib of indoor unit 5 Pipe Connection The number of bent position of the pipe in the indoor unit should not exceed 10. The number of bent position of the pipe in the indoor unit and the outdoor unit should not exceed 15. The radius of bent position should be more than 10cm. Please break the evaporator craft tube with pincers before connecting. After exhausting the inside air, use the wrench to twist down the nut of connecting tube of the evaporator. Put some seal oil to cover the joint and the flare. Align the centre of joint in line with that of flare and tighten the nut of connecting pipe with wrench. Attention: Do not exhaust the inside air just by loosing the nut since there is the air of certain pressure inside the tube of indoor unit. Please do not make extra effort for fear of damaging the flare. DIAMETER OF PIPE 6.35mm ( 1/4”) 9.52mm ( 3/8”) TORQUE(N·m) 13.7---17.6 34.3---41.2 12.7mm ( 1/2”) 15.88mm ( 5/8”) 49.0---56.4 73.0---78.0 Evaporator craft tube 6 Wall sealing and Pipe fastening Use putty to seal the wall hole. Use clamp (pipe fastener) to secure the pipe at specified position. get rid of unwanted part clamp seal with putty secure the connecting pipe with clamp Indoor unit screw 6 INSTALLATION Installation diagram of indoor unit and outdoor unit 1 Wiring Outdoor unit terminal Connecting cable Notice: If the signal wire has to be bought separately, choose electric wire above 0.75mm. If the interconnection cord for power supply has to be replaced, please see the following table for reference. SPECS (Interconnection cord) MODEL ≤2700W(10000BTU/h) ≥1.0mm 2 3000W(11000BTU/h) -4000W(15000BTU/h) ≥1.5mm 2 4500W(18000BTU/h) -8000W(28000BTU/h) ≥2.5mm 2 WARNING: Please take the electric circuit diagram attached to the indoor/outdoor units as major reference while installing. The power wire and signal wire between the indoor/outdoor units must be connected one by one as per corresponding number on the wiring terminal board. The connecting cables must be clipped together. Special cable must be used to connect indoor unit and outdoor unit. It should be ensured that the terminals are not influenced by external force. Poor connection may cause fire. The electric box cover must be mounted and secured in position, otherwise fire or electrical shock may occur because of dust or moisture. The temperature of refrigerant circuit will be high, please keep the interconnection cable away from the copper tube. 7 INSTALLATION 2 Installation of the drain joint(only for heat pump type) Insert the outdoor double-channel drain joint in one of the bottom holes of the suitable size then connect drain hose and joint together. Bottom Double-channel drain joint Drain hose 3 Joint of the connecting pipe Put some seal oil to cover the joint and the flare. Align the centre of joint in line with that of flare and tighten the nut of connecting pipe with wrench. ( Adjust the torque by the same method of connecting pipe for indoor unit.) 4 Air exhausting Screw down the cap of both gas shut-off valve and liquid shut-off valve as well as the nut of service port. Connect the centre hose of the manifold gauge to the vacuum pump. Manifold Gauge Connect the manifold gauge to the outdoor unit gas line port as shown. Turn the vacuum pump on for about 10-15 minutes in order to evacuate the air. Close the manifold valve, then turn off the vacuum pump and disconnect the hose. 3-Way Valve Replace the cap on the 3-way valve. Vacuum Pump Set both the liquid and gas line valves to fully open position with the hexagonal wrench for the unit operation. Re-install the valve caps. 5 Process of flared tube Use the pipe cutter to cut off the broken part of flare. Remove burrs at the cut of the flare. Copper pipe 90 Insert a nut into the connecting pipe and do flaring with specified flaring tools, reamers for example. Remove burrs at the cut of the flare. Outer diameter 6.35mm ( 1/4”) 9.52mm ( 3/8”) 12.7mm ( 1/2”) 15.88mm(5/8”) Burr A(mm) 2.0--2.5 3.0--3.5 3.5--4.0 D 4.0--4.5 Check the quality of flaring technique. 8 A Oblique Roughness Reamer Burr INSTALLATION 6 Adding refrigerant If the connecting pipe is longer than 7 metres, add refrigerant as needed. (Cool only type) added amount A=(Lm-7m)×15g/m ; (Heat pump type)added amount A= (Lm-7m) ×50g/m. ( A: amount of added refrigerant, L: the length of connecting pipe) The length of connecting pipe (m) 7 8 9 10 (Cool only type)added amount (g) 0 15 30 45 (Heat pump type)added amount (g) 0 50 100 150 Exhaust the air as the above-mentioned method. Manifold gauge Screw the gas shut-off valve to close, connect Low pressure valve charging hose(low pressure) to the service valve and then open gas shut-off valve again. Set the unit to cool operation mode. Pressure meter High pressure valve Charging line Connect the refrigerant bottle to the charging hose and then convert it. Fill in liquid refrigerant as the above table. Service port Stop operation of the air conditioner. Disconnect the manifold gauge after turning off the shut-off valve, and then open gas shut-off valve again. Tighten nuts and caps of each valve. 7 Relocation of the air conditioner. Refer to this procedure when the unit is relocated. 1. Carry out the pump down procedure. 2. Remove the power cord. 3. Disconnect the assembly cable from the indoor and outdoor units. 4. Remove the flare nut connecting the indoor unit and the pipe. At this time, cover the pipe of the indoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering. 5. Disconnect the pipe connected to the outdoor unit. 6. Make sure you do not bend the connection pipes in the middle and store together with the cables. 7. Move the indoor and outdoor units to a new location. 8. Remove the mounting plate for the indoor unit and move it to a new location. 9 INSTALLATION 8 Operation test Before test operation, wiring safety inspection must be carried out carefully again. 1. Emergency switch operation: Every press of emergency switch, the air conditioner runs as in the following order: Cool only type: Cool Shut off Heat pump type: Cool Heat Shut off 2. Remote controller operation: If the indoor unit sounds like Di, Di when pressing I/O button, that indicates the air conditioner is under the operation of remote controller. After that, press every button to test their functions. 3.Check switch operation: Open the front grille and press the check button. Switch on the power source and then the operation test is activated. If the indicator lamps light up at first and then go out in succession or the LED window of the indoor unit illuminates at first and then goes out, the system is under normal operation. If one of the indicator lamps is flashing at all times, or failure codes are displayed on the LED window of the indoor unit, the system has something wrong and please check malfunction immediately. BLOCK DIAGRAM Refrigerant Cycle Block Diagram INDOOR UNIT OUTDOOR UNIT Capillary tube Check valve 2-way valve Capillary tube Cross fan Heat exchanger (Evaporator) Heat exchanger (Condenser) Propeller fan Liquid side Gas side 3-way valve Accumulator Compressor 10 4-way valve Cooling Heating Gas leak check point TROUBLE SHOOTING Items to be checked first 1. Is the voltage of the power correct? The input voltage shall be rating voltage ±10%. The air conditioner may not operate properly if the voltage is out of this range. 2. Is the link cable connecting the indoor unit and the outdoor unit linked properly? Please refer to the wiring diagram Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables. 3. When a problem occurs due to the contents illustrated in the table below, it is symptom not related to the malfunction of the air conditioner. Operation of air conditioner Explanation In COOL operation mode, the compressor does not operate at a room temperature higher than the setting temperature that the indoor fan should operate. In a HEAT operation mode, the compressor does not operate at a room temperature lower than the setting temperature that indoor fan should operate. It happens after a delay of 3 minutes when the compressor is reoperated. The same phenomenon occurs when a power is on. As a phenomenon that the compressor is reoperated after a delay of 3 minutes, the indoor fan is adjusted automatically with reference to a temperature of the air blow. Fan speed setting is not allowed in AUTO or DRY mode. The speed of the indoor fan is set to low in DRY mode. Fan speed of 3 steps is selected automatically in AUTO mode. Compressor stops operation intermittently in DRY mode. Compressor operation is automatically controlled in DRY mode depending on the room temperature and humidity. Compressor of the outdoor unit is operating although it is turned off in HEAT mode. When the unit is turned off while de-ice is activated, the compressor continues operation for up to 10 minutes(maximum) until the deice is completed. Timer indicator lamp lights up and the air conditioner does not operate. Timer is being activated and the unit is in ready mode. The unit operates normally if the timer operation is cancelled. The compressor and indoor fan stop intermittently in HEAT mode. The compressor and indoor fan stop intermittently if room temperature exceeds a setting temperature in order to protect the compressor from overheated air in HEAT mode. Indoor fan and outdoor fan stop intermittently in HEAT mode. The compressor operates in a reverse cycle to remove exterior ice in HEAT mode, and indoor fan and outdoor fan do not operate intermittently for within 20% of the total heat operation. The compressor stops intermittently in COOL mode or DRY mode, and fan speed of the indoor unit decreases. The compressor stops intermittently or the fan speed of the indoor unit decreases to prevent inside/outside air frozen depending on the inside/outside air temperature. 11 TROUBLE SOLVE METHODS Indoor unit d isplay and solve methods of protector stop ingredients in indoor unit and outdoor unit. 1.Press the emergency operation switch for 3 seconds, the buzzer sounds twice and display the trouble code. 2.The display panel show the relevant protector ingredients, it doesn't display if it hasn't the display panel. 3.It's show the protector code of indoor unit if the run indication flashed, it doesn't flash if it hasn't run indication. It's show the protector code of outdoor unit if the time indication flashed, it doesn't flash if it hasn't time indication. The flash times show the relevant protector code, for example, the time indication flashed “4#” times, show the over-current protector (count method: 1 time per second, 4 times aggregately → stop for 3 second →1 time per second, 4 times aggregately → stop for 3 second ……flashed circulatory; other code analogous.) it will exit for 3 minutes and resume normal display status. protect ingredients code display Indication lamp code display Protect names F1 1#(run indication display) Heat overloading protector F2 2#(run indication display) Cool freeze protector F3 3#(run indication display) Instantaneous power cut F4 4#(run indication display) direct current fan motor no feedback 1F 1#(time indication display) cool overloading protector 2F 3F 2#(time indication display) exhaust overheating protector over or not enough 3#(time indication display) pressure protector 4F 4#(time indication display) 5F 5#(time indication display) IPM protector 6F 6#(time indication display) defrost state 7F 8F Solve methods This kind of trouble can renew automatically. over-current protector direct currentcompressor 7#(time indication display) drive exceptional(no feedback) direct current compressor 8#(time indication display) cannt start Indoor unit display and solve methods of troubles in indoor unit and outdoor unit. 1.The indoor unit and outdoor unit will stop if it has trouble, and display the trouble immediately. (it's allowed to run at the set speed when the air conditioner at the cooling state. 2.Display mode: the display show the relevant trouble code, it doesn't display if it hasn't the display panel. 3.It will be the trouble of indoor unit If the run indication of indoor unit flash. it doesn't display if it hasn't the run indication. It will be the trouble of outdoor unit If the time indication of indoor unit flash. it doesn't display if it hasn't the time indication. The flash times show the trouble code, for example, the run indication flashed “5#” times, show the bad communication of indoor unit and outdoor unit. (count method: 1 time per second, 5 times aggregately → stop for 3 second →1 time per second, 5 times aggregately → stop for 3 second ……flashed circulatory; other trouble code analogous.) the display renewed if the trouble solved. 12 TROUBLE SOLVE METHODS Trouble code display Indication lamp code display E1 6#(run indication display) The trouble of indoor Inspect the Room temperature sensor unit room temperature whether short circuit or open circuit. Use the multimeter to measure the resistance of the sensor. room temperature sensor about 5K, if open circuit, please replace the temperature sensor. E2 7#(run indication display) The trouble of indoor unit pipe temperature sensor. Inspect the pipe temperature sensor whether short circuit or open circuit. Use the multimeter to measure the resistance of the room temperature sensor about 5K, if open circuit, please replace the temperature sensor. E3 8#(run indication display) The trouble of PG motor. Inspect the fan motor of indoor unit whether mangled, if not, use the remote controller to turn to fan mode from indoor mode, observe the fan motor whether running, if it running, inspect the feedback wiring harness of fan motor whether open circuit; if not, replace the control board of indoor unit, if it cannt running also, please replace the fan motor. E5 5#(run indication display) The trouble of bad communication of indoor unit and outdoor unit. E6 Trouble names Solve methods Inspect the AC input terminal of indoor unit and outdoor unit whether corresponding, if it is, use the direct current of multimeter to test whether the communication wire and AC N phase is 18V, if it is, inspect the connecting communication wiring harness and module board is alright, if it is, replace the module board of outdoor unit, if the trouble cannt solved also, please replace the electrical control board. The EEPRO of indoor Replace the electrical control board. unit error. 1E 11#(time indication display) The trouble of outdoor Inspect the Room temperature sensor unit room temperature whether short circuit or open circuit. Use the multimeter to measure the resistance of the sensor. room temperature sensor about 5K, if open circuit, please replace the temperature sensor. 2E 12#(time indication display) The trouble of outdoor Inspect the pipe temperature sensor unit pipe temperature whether short circuit or open circuit. Use the multimeter to measure the resistance of the sensor. room temperature sensor about 5K, if open circuit, please replace the temperature sensor. 13#(time indication display) The trouble of exhaust Inspect the exhaust sensor whether short circuit or open circuit. Use the multimeter to sensor. measure the resistance of the room temperature sensor about 50K, if open circuit, please replace the temperature sensor. 3E 4E 14#(time indication display) The EEPRO of indoor Replace the module board of outdoor unit. unit error.(outdoor unit) 8E 18#(time indication display) The trouble of PFC. 13 Replace the module board of outdoor unit. TROUBLE SOLVE METHODS Outdoor unit frequency restrict condition code: (The red led lamp in module board of outdoor unit display it.) when the compressor is running normally, the LED lamp flashing show the frequency restrict condition code. For example, when the lamp flashed “4”times, show the total current restricted. (Count method: 1 time per second, 4 times aggregately → stop for 3 second →4 times aggregately → stop for 3 second ……flashed circulatory; other code analogous.) 1# when the compressor is running normally, no restriction complication. 2# voltage restriction of power supply. 3# outdoor unit heat exchanger temperature restricted when cooling; indoor unit heat exchanger temperature restricted when heating(overload). 4# the total current restrict. 5# exhaust temperature restrict. 6# indoor unit heat exchanger temperature restricted when cooling (prevent freeze). 7# speed restrict of indoor unit's fan motor. 8# frequency modulation voltage restrict of outdoor unit. Notice: frequency modulation voltage restrict of outdoor unit means inset an needle, then connect a potentiometer which can be adjusted, it can adjust the running frequency of compressor. Protector stop ingredients of outdoor unit and trouble code display (The red LED lamp in module board of outdoor unit display it.) If the air conditioner have the protector stop ingredients and some trouble when the compressor stopped, the LED lamp of outdoor unit flashed and display the protector stop ingredients and trouble code. The times the lamp flashed shows the relevant code. For example, the lamp flashed “6”times ,show the over current protect. (count method: 1 time per second, 6 times aggregately → stop for 3 second →1 time per second,6 times aggregately → stop for 3 second ……flashed circulatory; other code analogous.) 1# short circuit or open circuit in room temperature sensor. Solve method: Inspect the Room temperature sensor whether short circuit or open circuit. Use the multimeter to measure the resistance of the room temperature sensor about 5K in the normal temperature, if open circuit, please replace the temperature sensor. 2# heat exchanger temperature sensor open circuit. Solve method: Inspect the Room temperature sensor whether short circuit or open circuit. Use the multimeter to measure the resistance of the room temperature sensor about 5K in the normal temperature, if open circuit, please replace the temperature sensor. 3# short circuit or open circuit in exhaust temperature sensor. Solve method: Inspect the exhaust temperature sensor whether short circuit or open circuit. Use the multimeter to measure the resistance of the room temperature sensor about 50K in the normal temperature, if open circuit, please replace the temperature sensor. 4# Direct current compressor feedback. Solve method: cut the power off, connect the power supply again, if there have any trouble also, replace the module board of outdoor unit. 5# The trouble of bad communication of indoor unit and outdoor unit. Solve method: 1. inspect the connecting wire between indoor unit and outdoor unit, be sure the L and N haven't connect in reverse. 2. whether the communication wire connect reliably. 3. replace the module board. 4. replace the electrical control board of indoor unit. 14 TROUBLE SOLVE METHODS 6# Over current. Solve method: 1. the air conditioner cooling / heating current exceed the initialization. 2. the voltage test loop broken or the component haven't welding tried, replace the module board. 7# No load. Solve method: cut the power off, connect the power supply again, if there have any trouble also, replace the module board of outdoor unit. 8# The pressure over or not enough. Solve method: 1. whether the voltage exceed 255V or less than 170V. 2. the voltage test loop broken or the component haven't welding tried, replace the module board. 9# The direct current compress cann't start-up. Solve method: cut the power off, connect the power supply again, if there have any trouble also, replace the module board of outdoor unit. 10# Overload when cooling. Solve method: inspect the radiation of the indoor unit and outdoor unit whether alright or the outdoor temperature too hot, or adding the Refrigerant again. 11# Deforst state Solve method: it can be renew automatically. 12# IPM protect Solve method: replace the module board of outdoor unit. 13# The EEPRO error. Solve method: replace the module board of outdoor unit. 17# Exhaust over heating protect. Solve method: adding the Refrigerant or adding the Refrigerant after vacuumized. 15 FAULT DIAGNOSIS BY SYMPTOM Fan motor or its capacitor faults. Fan motor error Loose connection or badly contact. No cooling Control circuit error. Voltage may appear a little lower or higher. compressor does not operate Loose or wrong connection. Compressor faults or jumps for overloading. No cooling effect at all Control circuit error. Leakage of refrigerant Recharge the refrigerant at leaking place. The capillary, pipeline are blocked or the valve is not open or the connecting tube is folded flat. Block of the cooling system Some leakage in the valve. Insufficient refrigerant Some cracks, welding failure in the system. Extra fluorin is added during mounting. Poor cooling efficiency No periodical cleaning. Air filter is blocked Accumulated lampblack, dust or contaminated ambient environment. Mount ing locat ion is not sui tabl e, such as near the wal l. Poor efficiency of heat dissipating on the outdoor unit Air outlet is blocked or accumulated lampblack or dust is attached to the vane. The outdoor unit gets exposed to the sun for too long period. Too high ambient temperature Not for residential use. Air conditioning burden is not adequate for the room The doors and windows are not closed well; too weak of input cooling power or too many heat resources in the room. Low airflow volume Low fan motor frequency or capacitor is not functional. Low fan speed or the fan motor faults. The four-way valve error Blockage in the system The distributing air of the four-way valve may have mixed together; the valve core or solenoid valve faults. The valve is not completely open; the capillary or Pipeline is half blocked. Connecting tube is folded flat. 16 FAULT DIAGNOSIS BY SYMPTOM Fan motor or its capacitor faults. Fan motor error Loose connection or badly contact. No heating Control circuit error. Voltage may appear a little lower or higher. compressor does not operate Loose or wrong connection. Compressor faults or jumps for overloading. No heating effect at all Control circuit error. Leakage of refrigerant Recharge the refrigerant at leaking place. Block of the cooling system The capillary, pipeline are blocked or the valve is not open or the connecting tube is folded flat. The four-way valve or solenoid valve faults. The four-way valve did not commutate or the distributing air of the four-way valve may have mixed together. Some leakage in the valve. Insufficient refrigerant Some cracks, welding failure in the system. Extra fluorin is added during mounting. Poor heating efficiency No periodical cleaning. Air filter is blocked contaminated ambient environment. Too low ambient temperature Below 0℃. Too thick frost generated on the condenser. The condenser does not defrost, no smooth air circulation. Extra refrigerant or mixing air in the system Discharge the redundant refrigerator recharge the refrigerant after vacuum extraction. Air conditioning burden is not adequate for the room The doors and windows are not closed well; too weak of input cooling/heating power. The condenser is too dirty Accumulated lampblack or dust is attached to the vane. Not satisfy the conditions for electric heater running. The electric heater is not working Plug cords may be loose. Low fan motor frequency or capacitor is not functional. Low airflow volume Low fan speed or the fan motor faults. The four-way valve error Blockage in the system The distributing air of the four-way valve may have mixed together; the valve core or solenoid valve faults. The valve is not completely open; the capillary or Pipeline is half blocked. Connecting tube is folded flat. 17 FAULT DIAGNOSIS BY SYMPTOM Fixing bolts somewhere may loose or rub, some spare parts may not match very well. Collision sound of the machine Noisy Flowing sound of the liquid Refrigerant circulation or pressure change of refrigerant while switch on/off. Sound of the running fan motor Vane imbalance or distortion, rupture; loose screw of vane. Noise from indoor unit Noise from Outdoor unit Sound of plastic pieces rubbing or deforming Plastic pieces deform due to expansion when hot and shrink when cold. Or some spare parts may not match very well. Collision sound of the machine Collision of the pipeline, fixing screws loose or deform caused by rubbing. Oscillation sound Inappropriate installation method; the unit does not match with the installation kit very well or the compressor quivers acutely. Sound of running fan motor Vane imbalance or distortion. Sound made by cooling operation Refrigerant circulation or vane distortion. Something wrong with the compressor, such as oil shortage, valve slice distortion. Sound of running compressor The unit does not match with the installation kit very well Resonance sound The whole unit resonates thedoor and window. Noise from the whole unit Collision sound of the machine Collision of the pipeline, fixing screws loose or plastic pieces deform. Sound made by compressor or motor The compressor or motor makes abnormal noise. Flowing sound of condensed water Condensed water is attached to the vane. Sound of running fan motor Vane imbalance or distortion. 18 FAULT DIAGNOSIS BY SYMPTOM Switching on the air conditioner Junction wire looses and collides with the outer cover. The current leakage switch jumps to turn off Degraded capability of wire insulation. Insulation capability of some components has lowered. Che ck the res ist an ce of every component by multimeter Water comes into the plug or electric components. The fuse is blown or air limit switch jumps to turn off Is the voltage of power supply lower than 15% of rated voltage (220V)? No Yes The voltage is low, please add manostat. Short circuit in the electric wire or connection wire. Short circuit somewhere. Partially short circuit in some components. Yes Check as the above -mentioned method. Fuse capacity is adequate or not? No Replace with adequate fuse. Strong circuit breaks the circulation. Without any response Check whether the receptacle has power or not. The transformer faults. The main control board faults. Power supply error 19 CONTROL SPECIFICATION 1 ABBREVIATION ST: Setting Temperature PT: Indoor coil Pipe Temperature RT: Room Temperature OT: Outdoor coil pipe temperature OFAN: Outdoor fan IFAN: Indoor fan COMP: Compressor 2 OPERATION OF MAIN BOARD COOL MODE The ST at cool mode is adjustable within16℃-31℃. When RT≥ST, both the compressor and the outdoor fan start; When RT<ST-1℃, the compressor stops and 18 seconds later, the outdoor fan will stop. But the indoor fan keeps running at predetermined speed. Once turning on the unit while set at cool mode, the indoor fan immediately runs at predetermined speed; if all the conditions meet with the requirement of compressor operation, both the outdoor fan and compressor start running. If not, either the outdoor fan or compressor could start. The four-way valve keeps being off all the time at cool mode. Condensate dew prevention If the horizontal air flow louver is set at low angle on COOL mode, after a while, it will auto swing to its maximum angel for system protection. 3 minutes later, the horizontal air flow louver will resume to its original position. Anti-ice function When PT≤-1℃ for 5 minute, the compressor and outdoor fan stop and indoor fan runs at high speed. Meanwhile, the anti-ice protection will warning. When PT≥7℃ for 5 minutes, anti-ice protection deactivates, both the compressor and the outdoor fan start operation. 7℃ -1℃ 5 mins OFAN ON ON OFF COMP ON 3 mins ON OFF High speed IFAN Set speed Set speed 20 CONTROL SPECIFICATION HEAT MODE If the air conditioner is off and then turned on while set at COOL ,HEAT or DRY mode, it will take approximately 3 minutes for the compressor to start. The ST at heat mode is adjustable within16℃-31℃. When RT≥ST, the compressor stops; when RT<ST-1℃, the compressor starts. Once turning on the unit while set at heat mode, if all the conditions meet with the requirement of compressor operation, the four-way valve gets charged and 8 seconds later, the compressor and outdoor fan start running. Strong-wing prevention : A.PT<27,the indoor fan stops running, the swing louver cannot be controlled by the remote controller. B.34>PT≥27,the indoor fan runs at low speed, the sweep louver erects. C.PT≥34,the indoor fan and the swing louver can be controlled normally. Heat overload protection: when Pt≥62℃ for 10 seconds, the compressor stops. when Pt<48℃, and after 3 minutes, the compressor starts. Deice control: Conditions for activating deice: 1. a. The working hours of compressor accumulates to be 40 minutes. b. When OT≤-3℃ for 5 minute, and Pt≥5℃. 2. a. The working hours of compressor accumulates to be 40 minutes. b. When OT≤-7℃ for 5 minute, and PT<5℃. 3. a. The working hours of compressor accumulates to be 40 minutes. b. When OT≤-10℃ for 5 minute, and PT<-3℃. Electric-heat control: Conditions for initiating electric-heat function: a. RT≤23℃; b. RT+3℃≤ST; c. The indoor fan runs; d. Turn on the electric-heat key; e. PT<50℃ Conditions for terminating electric-heat function: a. PT≥50℃; b. RT≥26℃; c. The indoor fan stops running; d. Turn off the electric-heat key; e. Mode change. Conditions for terminating electric-heat function: a. PT≥50℃; b. RT≥26℃; c. The indoor fan stops running; d. Turn off the electric-heat key; e. Mode change. 15℃ OT -4℃ COMP ON OFF OFAN ON OFF 4-way valve ON OFF 30S 30S 15S TIME 10 minutes at most 21 15S CONTROL SPECIFICATION DRY MODE In this mode, the air conditioner automatically sets the room temperature and this temperature is incontrollable by remote controller. The initial ST =RT-2℃. Control during dry mode: a. When RT<15℃, dry mode is not available; when RT≥15℃, the compressor intermittently runs under the influence of TS and RT. b. When RT≥23℃, if RT≥ST, the compressor runs intermittently as this: Run for 8 minutes Stop for 3 minutes If RT<ST, the compressor runs intermittently as this: Stop for 4 minutes Run for 1 minute c. When RT<23℃, if RT≥ST, the compressor runs intermittently as this: Run for 2 minutes Stop for 3 minutes If RT<ST, the compressor runs intermittently as this: Stop for 4 minutes Run for 1 minute d. In this mode, the indoor fan keeps running at low speed with the same pace as the compressor, and this speed can not be controlled by remote controller. AUTO MODE In this mode, the air conditioner can automatically adjust the room temperature to decide the most suitable temperature. At the start of operation, the unit will automatically select the operation mode according to the room temperature. The following table shows the conditions which are set at start up. Room Temperature (RT) RT≥26℃ 26℃>RT≥25℃ 25℃>RT≥23℃ RT<23℃ Heat pump type Cool only type Mode Cool Dry Initial Setting Temperature 24℃ RT-2 RT-2 21℃ Mode Cool Dry Heat Initial Setting Temperature 24℃ RT-2 RT-2 26℃ Auto mode entering a. Once some operation mode is determined, it can not be changed even if the RT has altered. b. You can change the operation mode by remote controller. If restart within 2 hours, the unit will resume the same operation mode as before. If restart after 2 hours, the unit will select the operation mode according to the initial room temperature. At auto mode the ST can only be set + or - 2 ℃of the RT. 22 CONTROL SPECIFICATION FAN MODE In this mode, the outdoor unit does not operate. The indoor fan alone operates. Press UP & DOWN SWING button or LEFT & RIGHT SWING button to change air flow direction. Press FAN SPEED button to change the fan speed of indoor unit. LIGHT-WAVE MODE (only applied to light-wave series) Every press of LIGHT-WAVE button, the air conditioner will cycle in the order of enter/quit light-wave mode. Once entering the light-wave mode, the light-wave icon will light up on display panel of the indoor unit and the air conditioner will judge whether to connect the light-wave tube by ambient temperature. TURBO function (only applied to turbo series) This function will make the air conditioner heat or cool quickly and during this period, the noise of the air conditioner will increase. Turbo function can be only started up in heat or cool mode(turbo heating or turbo cooling) otherwise, it can not be started up. When the air conditioner is in cool or heat mode, press turbo button to initiate turbo function, the remote controller displays “TURBO” and the icon of fan speed is“ ”,meanwhile the air conditioner cannot be controlled by the remote controller. Press turbo button again or start up sleep mode or transit modes to exit turbo function. After exiting turbo function the fan runs at low speed. FRESH AIR function (only applied to fresh air series) When the air conditioner is on, press fresh air button to initiate or stop fresh air function. While this function is initiated the remote controller displays“ FRESH AIR”,meanwhile the fan starts to run, the letter “ FRESH AIR”extinguishes and the fan stops if fresh air function stops. CLEAN function (only applied to clean series) When the air conditioner is on, press CLEAN/PLASMA button for 3 seconds to initiate or stop clean function. While this function is initiated the remote controller displays CLEAN and it will extinguish if clean function stops. Please ” note that after clean function starts up, the evaporator will only clean automatically on the condition that the air conditioner is turned off normally.Moreover, after the evaporator is checked dirty by the system, the LED of indoor unit will display CLEAN to remind you of starting up the clean function. ” AIR QUALITY CHECKING function (only applied to air quality checking series) When the air conditioner is on, air quality checking function starts up automatically, at the same time the air quality indicator light on the indoor unit will flash once, which shows that the air conditioner starts up air quality checking function. After the air quality checking function is initiated, if the air quality is good the indicator light extinguishes; if the air quality is bad the indicator light will flash 5 times then lighten. Air quality is showed through the lighteness of the indicator light, the lighter the indicator the worse the air quality. When ” the indicator light is lighten, fresh air function is supposed to be started up. After the air is renewed, the system will stop or continue fresh air function according to the air quality. You can also stop fresh air function as you like. When the air conditioner is turned off, the indicator light will flash once to show the air quality checking function is in gear. And every time starting up inoizer, aux-heat, light-wave, plasma,clean and turbo function the indicator light will flash once. 23 CONTROL SPECIFICATION SLEEP mode Normal sleep When the air conditioner is in cooling and dry mode, the indoor fan runs at low speed After one hour of operation the set temperature will increase by 1℃.One hour later, the set temperature will increase by 1℃ once more. The unit will then continue operating at 2℃ above the set temperature. When the air conditioner is in heating mode , the indoor fan runs at low speed. After one hour of operation the set temperature will decrease by 2℃. One hour later, the set temperature will decrease by 2℃ once more. The unit will then continue operating at 4℃ below the set temperature. Sleep mode 1 1 When the air conditioner is in cooling and dry mode and 23℃≥st≥16℃,during the 3 hours after sleep mode 1 start up ,the set temperature will increase by 1℃ every hour .The unit will continue operating at 3℃ above the set temperature. 8 hours later, the set temperature will decrease 2℃.The unit will then continue operating at this temperature. When 24℃≥st≥27℃, during the 2 hours after sleep mode 1 start up, the set temperature will increase by 1℃ every hour .The unit will continue operating at 2℃ above the set temperature.8 hours later, the set temperature will decrease 2℃,the unit will continue operating at this temperature. When 28℃≥st≥31℃,the unit will operate at the set temperature all along. When the air conditioner is in heat mode and18℃≥st≥16℃, the unit will operate at the set temperature all along. When 19℃≥st≥25℃, during the 2 hours after sleep mode 1 start up, the set temperature will decrease by 1℃ every hour. The unit will continue operating at 2℃ below the set temperature.8 hours later, the set temperature will increase 2℃, the unit will continue operating at this temperature . When 26℃≥st≥31℃, during the 3 hours after sleep mode 1 start up, the set temperature will decrease by 1℃ every hour. The unit will continue operating at 3℃ below the set temperature.8 hours later, the set temperature will increase 2℃.The unit will then continue operating at this temperature. Sleep mode 2 2 When the air conditioner is in cooling and dry mode and 23℃≥st≥16℃, during the 3 hours after sleep mode 2 start up ,the set temperature will increase by 1℃ every hour .The unit will continue operating at 3℃ above the set temperature.7 hours later, the set temperature will decrease 1℃. The unit will then continue operating at this temperature. When 24℃≥st≥27℃, during the 2 hours after sleep mode 2 start up, the set temperature will increase by 1℃ every hour .The unit will continue operating at 2℃ above the set temperature.7 hours later, the set temperature will decrease 1℃,the unit will continue operating at this temperature . When 28℃≥st≥31℃,the unit will operate at the set temperature all along. When the air conditioner is in heat mode and18℃≥st≥16℃, the unit will operate at the set temperature all along. When 19℃≥st≥25℃, during the 2 hours after sleep mode 2 start up ,the set temperature will decrease by 1℃ every hour .The unit will continue operating at 2℃ below the set temperature.7 hours later, the set temperature will increase 1℃, the unit will continue operating at this temperature . When 26℃≥st≥31℃, during the 3 hours after sleep mode 2 start up, the set temperature will decrease by 1℃ every hour. The unit will continue operating at 3℃ below the set temperature. 7 hours later, the set temperature will increase 1℃.The unit will then continue operating at this temperature. 24 CONTROL SPECIFICATION Sleep mode 3 3 When the air conditioner is in cooling and dry mode and 23℃≥st≥16℃ , during the 3 hours after sleep mode 3 start up, the set temperature will increase by 1℃ every hour .The unit will continue operating at 3℃ above the set temperature. When 24℃≥st≥27℃, during the 2 hours after sleep mode 3 start up, the set temperature will increase by 1℃ every hour .The unit will continue operating at 2℃ above the set temperature. When 28℃≥st≥31℃,the unit will operate at the set temperature all along. When the air conditioner is in heat mode and18℃≥st≥16℃, the unit will operate at the set temperature all along. When 19℃≥st≥25℃, during the 2 hours after sleep mode 3 start up ,the set temperature will decrease by 1℃ every hour. The unit will continue operating at 2℃ below the set temperature. When 26℃≥st≥31℃,during the 3 hours after sleep mode 3start up, the set temperature will decrease by 1℃ every hour. The unit will continue operating at 3℃ below the set temperature. PLASMA function (only applied to plasma series) When the air conditioner is on, press CLEAN/PLASMA button to start or stop plasma function. The LED of the remote controller displays while it is initiated and extinguishes while it stops. INOIZER function(only applied to inoizer series) Press inoizer button to start or stop inoizer function when the air conditioner is on or set timer. The LED of the remote controller displays This function can only be stopped by pressing 25 while it is initiated and extinguishes inoizer button or turning off the air co TO DISASSEMBLE MECHANICAL PARTS Stop operation of the air conditioner and remove the power cord before repairing the unit. The following pictures taking this model an example are presented just for the purpose of illustration please take real object as major reference. Indoor unit No Parts 1 Front grille Procedure Remark 1.Stop the air conditioner operation and block the main power. 2.Contract the second finger to the left ,and right handle and pull to open the inlet grille. 3.Draw away signal line. 4.Take the left and right filter out. 5. Loosen two fixing screw of front grille. 6.Put hands at the two ruts of the body, then pull the front panel out . 26 TO DISASSEMBLE MECHANICAL PARTS No Parts 2 Electrical parts Procedure Remark 1.Loosen the earth screw in evaporator. 2.Loosen the stepping motor line, and pull softly the indoor pipe temperature sensor out from the pipe casing. 3.Push the hook outside to take the electrical box out easily. 4.Separate the electrical box from the indoor unit. 3 Assy tray drain 1.Push the left and right hooks to make the assy pulled out. 27 TO DISASSEMBLE MECHANICAL PARTS No Parts Procedure Remark 2.Separete the assy tray drain from the body. 1.Push the left hook and separate the left part out of evaporator. 2.Push the right hook and separate the right part out of evaporator. 4 Evaporator 3.Separate the evaporator from the indoor unit. 5 Fan motor and 1.Separate the fan motor from the fan. cross fan 28 TO DISASSEMBLE MECHANICAL PARTS Outdoor unit AUS-09H53R120L*(Db) AUS-12H53R120L*(Da) AUS-12H53R120P*(Da) AUS-12H53R120D*(De) AUS-09H53R120P*(Db) AUS-18H53R120D*(Da) No Parts Procedure Remark 1 Cabinet 1.Turn off the unit and remove the power cable. 2.Remove the upper cabinet, the front cabinet and back cabinet. 2 Fan motor & propeller fan 1.Remove the nut flange. (Turn to the right to remove as it a left turned screw ) 2.separate the propeller fan from fan motor. 3.Loosen the fixed screw of fan motor,separate the fan motor from outdoor unit 3 Ass'y control 1.Loosen the fixing screw of out the base-electrical control . 2.separate the connector. 3.Separate the ass' y control out from the outdoor unit. 29 TO DISASSEMBLE MECHANICAL PARTS Outdoor unit AUS-18H53R220D*(Da) No Parts Procedure 1 Cabinet 1.Turn off the unit and remove the power cable. AUS-24H53R230T*(Da) Remark 2.Remove the upper cabinet, the front cabinet and back cabinet. 2 Fan motor & propeller fan 1.Remove the nut flange. (Turn to the right to remove as it a left turned screw ) 2.separate the propeller fan from fan motor. 3.Loosen the fixed screw of fan motor,separate the fan motor from outdoor unit 3 Ass'y control 1.Loosen the fixing screw of out the base-electrical control . 30 TO DISASSEMBLE MECHANICAL PARTS No Parts Procedure 2.Loosen the nut flange on compressor. 3.Separate the connector. 4.Separate the ass' y control out from the outdoor unit. 31 Remark Exploded Views and Parts List AUS-12H53R120L*(Da) 4 3 5 6 8 9 29 10 11 28 12 27 13 26 14 25 15 24 16 23 17 22 21 20 19 18 AUS-09H53R120L*(Db) 1 2 7 Indoor unit 32 Exploded Views and Parts List Indoor unit AUS-09H53R120L*(Db) No. English Part Name qty. No. remark 1 air filter 2 left and right are sameness 2 Front panel 1 L14、L15、L16 parted as upper panel and lower panel 3 LED 1 4 Electrical control box 1 5 Enclosure 1 6 Swing louver 1 7 Water collecting tray 1 8 Evaporator 1 9 Indoor unit fan 1 10 Oil bearing 1 11 Rubber bear support 1 12 Bottom enclosure 1 13 Power supply cord clip 1 14 Electrical control box 1 15 Indoor unit terminal block 1 16 Transformer 1 17 Mounting plate 1 18 Main control board 1 19 Power supply cord 1 20 Room temperature sensor 1 21 Pipe temperature sensor 1 22 Pipe fixing plate 1 23 fan motor 1 24 Electrical holder 1 25 Stepping motor 1 AUS-12H53R120L*(Da) English Part Name qty. 26 Drain hose 1 27 Electrical control cover 1 28 Indoor display panel 1 L1、L17(display piece), L15(transparency piece), L15without 1 L1、L3、L16、L18 without, L15(decorate tape), L17(decorate board) L14(control box), L15(display box), L16 without, L17without 29 33 Decorate ring remark Exploded Views and Parts List Indoor unit AUS-12H53R120D*(De) AUS-18H53R220D*(Da) 34 AUS-18H53R120D*(Da) Exploded Views and Parts List Indoor unit AUS-12H53R120D*(De) No. English Part Name AUS-18H53R220D*(Da) qty. remark No. AUS-18H53R120D*(Da) English Part Name qty. 1 Mounting plate 1 24 Air filter assembly 2 2 Pipe fixing plate 1 1 25 Evaporator 1 3 Bottom enclosure 1 26 Deflector packing sleeve 6 4 Pipe fixing plate 2 1 27 Drain hose 1 5 Indoor unit fan 1 28 Upper swing louver 1 6 Stepping motor 1 29 Bottom swing louver 1 7 Motor box cover 1 30 Drain hose 1 8 Indoor fan motor 1 31 Rubber bear support 1 9 Connecting cable clip 1 32 Oil bearing 1 10 Indoor unit terminal block 1 33 Screw cover 3 11 Transformer 1 12 Main Control board 1 13 Pipe temperature sensor 1 14 Room temperature sensor 1 15 Electrical control box 1 16 Power supply cord 1 17 Electrical control cover2 1 18 Electrical control cover1 1 19 Enclosure 1 20 LED 1 D15、D17(indoor display panel) 21 LED plastic support 1 D1(control) 22 Front panel 1 D14、D15、D16 parted as upper panel and lower panel 23 Indoor display panel 1 D17,D18(display piece),D9 without ,D8(glass display panel) 35 remark Exploded Views and Parts List Indoor unit AUS-09H53R120P*(Db) AUS-09H53R120P*(Db5) AUS 12H53R120P*(Da4) AUS-12H53R120P*(Da) 36 Exploded Views and Parts List Indoor unit AUS-09H53R120P*(Db) AUS-09H53R120P*(Db5) AUS 12H53R120P*(Da4) AUS-12H53R120P*(Da) No. English Part Name 1 2 3 Electrical control box with air sensitive display (optional) Air sensitive display panel(optional) Air sensitive display piece(optional) Quantity No. English Part Name Quantity 1 28 Temperature sensor 1 1 29 Temperature sensor 1 1 30 Terminal block 1 4 Display electrical control box 1 31 Spring piece 2 5 LED 1 32 Grounded terminal 1 6 Display piece 1 33 7 Connecting wire for LED 1 34 8 Connecting wire 1 35 9 Cover for front panel 10 Stepping motor 11 Ionizer(optional) 1 1 1 36 37 38 12 Water collecting tray for P1 1 39 13 14 15 16 Drain cap Drain hose Connecting pole Air leading vane 1 1 2 10 40 41 42 43 17 Air leading plectrum 2 44 18 19 20 21 22 23 1 2 1 2 2 2 45 46 24 25 26 27 Swing louver for P1 Air filter supporter P1 front panel Screw cover for B3 Air filter Supporter for front panel Front panel for P series(optional) Decorating board for front panel of P series Power supply cord Power supply cord clip 1 1 1 1 37 Electrical control box for P1 Electrical supporter Rubber shock absorption base Fan motor Mounting plate Bottom enclosure Air sensitive detecting assembly(optional) Evaporator Indoor unit fan Oil bearing Rubber bear support Cover of electrical control box for P1 Transformer Main control board 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Exploded Views and Parts List Indoor unit AUS-18H53R120C*(Da) 38 Exploded Views and Parts List Indoor unit AUS-18H53R120C*(Da) N o . E n g lis h P a rt N a m e D e c o ra tin g b o a rd fo r 1 fro n t p a n e l(o p tio n a l) F ro n t p a n e l(th re e typ e s 2 in a ll,o p tio n a l) q ty . N o . 1 2 5 T ra n s fo rm e r 1 26 3 A ir filte r a s s e m b ly 2 4 D is p la y p ie c e 1 6 7 D is p la y e le c tric a l c o n tro l box LED S u p p o rte r fo r fro n t p a n e l 8 C o ve r fo r fro n t p a n e l 1 9 S w in g lo u ve r 1 5 E n g lis h P a rt N a m e 1 2 9 T e m p e ra tu re s e n s o r 1 6 1 1 1 1 2 A ir le a d in g p le c tru m 1 3 W a te r c o lle c tin g tra y 2 1 1 4 S te p p in g m o to r 1 1 5 D ra in h o s e 1 6 C o ve r fo r s c re w 1 7 F ro n t p a n e l C o ve r fo r e le c tric a l 18 c o n tro l b o x 1 9 C o n n e c tin g c a b le c lip 2 0 S p rin g p ie c e 2 1 T e rm in a l b lo c k 2 2 M a in c o n tro l b o a rd 2 3 E le c tric a l c o n tro l b o x 2 4 P o w e r s u p p ly c o rd c lip 1 3 1 3 0 T e m p e ra tu re s e n s o r 3 1 C o n n e c tin g w ire fo r L E D A ir s e n s itive d is p la y 32 p ie c e (o p tio n a l) E le c tric a l c o n tro l b o x 3 3 w ith a ir s e n s itive d is p la y (o p tio n a l) A ir s e n s itive d is p la y 34 p a n e l(o p tio n a l) C o n n e c tin g 35 w ire (o p tio n a l) 3 6 P o w e r s u p p ly c o rd 3 7 E va p o ra to r H o ld e r fo r te m p e ra tu re 38 sensor 3 9 M o to r c o ve r 4 0 In d o o r fa n m o to r 4 1 B o tto m e n c lo s u re 1 42 P ip e fixe d p la te 1 1 1 2 1 1 1 2 43 44 45 46 47 M o u n tin g p la te P ip e fixe d p la te 2 In d o o r u n it fa n O il b e a rin g R u b b e r b e a r s u p p o rt 1 1 1 1 1 1 0 C o n n e c tin g p o le 1 1 A ir le a d in g va n e 1 2 A ir s e n s itive d e te c tin g b o x(o p tio n a l) A ir s e n s itive d e te c tin g 27 p a n e l(o p tio n a l) C o ve r fo r a ir s e n s itive 28 d e te c tin g (o p tio n a l) q ty . 2 10 39 1 1 1 3 1 1 1 1 1 1 1 1 Exploded Views and Parts List Indoor unit AUS-24H53R230T*(Da) 40 Exploded Views and Parts List Indoor unit AUS-24H53R230T*(Da) N o . E n g lis h P a r t N a m e q ty . N o . D is p la y e le c tric a l c o n tro l 1 1 25 b o x (o p tio n a l) A ir s e n s itiv e d is p la y 2 1 26 P C B (o p tio n a l) A ir s e n s itiv e d is p la y 3 1 27 p ie c e (o p tio n a l) D is p la y e le c tric a l c o n tro l 4 1 28 b o x (o p tio n a l) 5 In d o o r d is p la y p a n e l 1 29 6 7 8 D is p la y p ie c e C o n n e c tin g w ire fo r d is p la y P C B C o n n e c tin g w ire fo r d is p la y P C B C o n n e c tin g c a b le c lip E n g lis h P a r t N a m e q ty . In d o o r u n it te rm in a l 2 b lo c k Room te m p e ra tu re 1 sensor C over of e le c tric a l 1 c o n tro l b o x E le c tric a l c o n tro l b o x 1 In d o o r fa n m o to r L e ft ru b b e r a b s o rp tiv e b a s e R ig h t ru b b e r a b s o rp tiv e b a s e 1 shock 1 30 1 31 1 32 M o to r in s ta llin g b o a rd 1 33 34 35 1 1 1 shock 1 1 9 10 11 S te p p in g m o to r W a te r c o lle c tin g tra y 1 1 1 12 D ra in c a p 1 36 13 14 D ra in h o s e C o n n e c tin g b a r 1 3 37 38 P ip e fix e d p la te M o u n tin g p la te B o tto m e n c lo s u re A ir s e n s itiv e d e te c tin g (o p tio n a l) E v a p o ra to r In d o o r u n it fa n 15 39 O il b e a rin g 1 1 40 R u b b e r s u p p o rt fo r m o to r 1 1 41 F a n m o to r c a p a c ito r 1 1 1 1 3 42 43 44 M a in c o n tro l b o a rd T ra n s fo rm e r P ip e te m p e ra tu re s e n s o r 1 1 1 15 16 17 18 19 20 21 22 23 24 L e ft a n d rig h t a ir le a d in g vane S w in g lo u v e r P h o tic a c c e le ra n t filte r a s s e m b ly /s te riliz e d e o d o riz a tio n s ta tic filte r(o p tio n a l) E n c lo s u re S c re w c o v e r A ir filte r F ro n t p a n e l b ra c k e t F ro n t p a n e l(th re e ty p e s fo r o p tio n ) D e c o ra te b o a rd fo r fro n t p a n e l o f T s e rie s (o p tio n a l) P o w e r s u p p ly c o rd 1 1 2 41 1 1 1 Exploded Views and Parts List AUS-09H53R120P*(Db) AUS-12H53R120P*(Da) AUS-18H53R120D*(Da) 18 16 29 28 13 1 2 3 4 5 6 7 12 30 17 8 9 42 27 26 25 24 23 22 21 20 19 15 14 31 11 AUS-12H53R120L*(Da) AUS-12H53R120D*(De) 10 Outdoor unit AUS-09H53R120L*(Db) Exploded Views and Parts List Outdoor unit AUS-09H53R120L*(Db) AUS-12H53R120L*(Da) AUS-12H53R120D*(De) AUS-09H53R120P*(Db) AUS-12H53R120P*(Da) AUS-18H53R120D*(Da) No. English Part Name qty. No. English Part Name qty. 1 air outlet grille 1 28 module board assembly 1 2 fan screw nut M6(left revolve) 1 29 sieve capacitance 1 3 left handle 1 30 filter 1 4 front panel 1 31 sieve board assembly 1 5 outdoor fan 1 6 partition assembly 1 7 top panel 1 8 panel connector 1 9 back cover 1 10 right back side board 11 outdoor electrical control box cover 1 1 12 condenser 1 13 electrical install board 1 14 oudoor unit terminal block 1 15 Power supply cord clip 1 16 outdoor fan motor supporter 1 17 four way valve 1 18 outdoor fan motor 1 19 capillary 1 20 1/4 high pressure value 1 21 valve board 1 22 1/2 low pressure value 1 23 compressor terminal cover 1 24 compressor 1 25 compressor screw 3 26 compressor feets 3 27 back board 1 43 Exploded Views and Parts List Outdoor unit AUS-18H53R220D*(Da) 6 17 10 18 21 7 11 12 2 8 9 3 22 19 13 5 20 25 1 23 26 4 5 16 15 14 27 24 30 28 31 29 32 44 Exploded Views and Parts List Outdoor unit No. 1 2 3 AUS-18H53R220D*(Da) English Part Name Air outlet grille Left front plate Axial flow fan blade 4 Right front plate 5 Handle 6 Top cover 7 Condenser Outdoor fan motor supporter 8 assembly 9 Outdoor fan motor 10 Module board assembly 11 Electrical control box assembly 12 Temperature sensor 13 Partition board assembly 14 Tube supporter 15 Partition connect board 16 Oil tank fixture 17 Fan motor capacitor 18 Power supply board assembly 19 Outdoor termianl block 20 Cable fixed clip 21 Left back board assembly 22 Reator 23 Right handle 24 Right back board assembly 25 Capillary assembly qty. No. English Part Name qty. 1 26 Four way valve component 1 1 27 Suction pipe assembly 1 1 28 1/2 low pressure on-off valve 1 1/4 high pressure on-off 1 29 1 valve 2 30 Compressor 1 1 31 Valve board 1 1 32 Back board 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 45 Exploded Views and Parts List Outdoor unit AUS-24H53R230T*(Da) 46 Exploded Views and Parts List Outdoor unit AUS-24H53R230T*(Da) No. English Part Name Quantity No. English Part Name 1 Right front plate 1 2 Left front plate 1 3 Air outlet grille 1 4 Top cover 1 5 Outdoor unit fan 1 6 Outdoor fan motor 1 7 Outdoor fan motor supporter 1 8 Terminal cover cushion 1 9 Compressor terminal cover 1 10 Condenser 1 11 Partition 1 12 Left back side plate 1 13 Capacitor for compressor 1 14 Capacitor fixing clip 1 15 Fan motor capacitor 1 16 Right back side plate 1 17 Handle 2 18 Electrical install board 1 19 Power supply cord fixing 1 20 Outdoor unit terminal block 1 21 Capillary assembly 1 22 Four way valve 1 47 28 Rubber shock absorption Wiring Diagrams AUS-09H53R120L*(Db) AUS-12H53R120D*(De) AUS-18H53R220D*(Da) INDOOR UNIT WIRING DIAGRAM XLT01-155PE LOUVER MOTOR FAN MOTOR MV MF REMOTE CONTROLLER LIGHT WAVE POWER SOURCE NEGATIVE ION YLW/GRN BRN L N BLU YLW/GRN P8 P5 LIGHT WAVE CN3-SWING CN1-PG CN6-IFAN RECEIVER &DISPLAY BOARD P11 P10 NEGATIVE ION P1(BRN) P2(BLU) CN4-DISP ELECTRONIC CONTROL P.C BOARD TRANIN CN8 BLK θ TO OUTDOOR UNIT 2 TERMINAL BLOCK P7 P6 COMPRESSOR HEATER CONNECTOR θ ROOM THERMISTOR TRANSFORMER N L BRN P4 CN2-TEMP TRAN OUT YLW/GRN BLU P3 P9 CN7 TO COMPRESSOR HEATER PIPE THERMISTOR Note: If the wrappage of fan motor is plastic,then no grounded wire.If no requirement the LIGHT WAVE,NEGATIVE ION and COMPRESSOR HEATER will be canceled AUS-12H53R120L*(Da) INDOOR UNIT WIRING DIAGRAM XLT01-196PE FAN MOTOR LOUVER MOTOR MV REMOTE CONTROLLER MF CN3-SWINGCN1-PG CN6 POWER SOURCE LIGHT WAVE NEGATIVE ION BRN P6 P5 LIGHT WAVE P11 P10 NEGATIVE ION TERMINAL BLOCK N L P2(BLU) P1(BRN) ELECTRONIC CONTROL P.C BOARD CNW1 RECEIVER DISPLAY BOARD L N BLU YLW/GRN CN5 RECEIVE 2 UNIT TO OUTDOOR YLW/GRN P9 CN2TEMP BLK P12 θ ROOM THERMISTOR θ PIPE THERMISTOR CONNECTOR Note: If the wrappage of fan motor is plastic,then no grounded wire. If not require the light wave,negative ion,will be canceled. AUS-24H53R230T*(Da) INDOOR UNIT WIRING DIAGRAM XLT01-274E STATIC LOUVER LIGHT WAVE NEGATIVE ION MOTOR DUST CATCHER FAN MOTOR MF REMOTE CONTROLLER YLW/GRN Indoor unit MV P11 P12 P3 CN-BG RECEIVER &DISPLAY BOARD ELECTRONIC CONTROL P4 P.C BOARD CN9 CN1-TEMP TRANS IN L P2(ACN) CN3-DISP CN8 TRANS OUT CN6-QM1 P6 P9 P10 CN-BG L N P7 P8 P1(ACL) CN10-IFAN CN2-SWING CN5-HV CN-DISP POWER SOURCE BRN BLU YLW/GRN N 2 3 BRN BLU TO OUTDOOR YLW/GRN BLK TERMINAL BLOCK CONNECTOR TRANSFORMER AIR QUALITY DISPLAY θ θ AIR QUALITY DETECTOR TO COMPRESSOR HEATER ROOM THERMISTOR PIPE THERMISTOR Note: COMPRESSOR HEATER, LIGHT WAVE, STATIC DUST CATCHER, NEGATIVE ION,AIR QUALITY DETECTOR BOARDAND AIR QUALITY DISPLAY are optional. If not require they can be cancelled. 48 UNIT Wiring Diagrams AUS-09H53R120P*(Db) AUS-12H53R120P*(Da) AUS-18H53R120C*(Da) AUS-09H53R120P*(Db5) AUS 12H53R120P*(Da4) INDOOR UNIT WIRING DIAGRAM XLT01-255PE FAN MOTOR LOUVER MOTOR MV REMOTE CONTROLLER MF STATIC DUST NEGATIVE CATCHER ION YLW/GRN Indoor unit LIGHT WAVE POWER SOURCE BRN BLU YLW/GRN P7 P8 P11 P12 CN2-SWING CN4-PGCN10-IFAN CN5-HV P1(AC-L) CN3-DISP CN-DISP P2(AC-N) ELECTRONIC CONTROLP4 P3 P.C BOARD CN-BG RECEIVER& DISPLAYBOARD BLU N BRN L TO OUTDOOR CN8 TRANS OUTCN6-QM BLK P6 YLW/GRN 2 CN9 TRANS IN CN1-TEMP CN-BG P9 P10 CONNECTOR TRANSFORMER θ ROOM THERMISTOR AIR QUALITY DETECTOR PIPE THERMISTOR UNIT TERMINAL BLOCK AIR QUALITY DISPLAY θ L N TO COMPRESSOR HEATER Note: COMPRESSOR HEATER, LIGHT WAVE, STATIC DUST CATCHER, NEGATIVE ION, AIR QUALITY DETECTOR BOARDAND AIR QUALITY DISPLAY are optional. If ot require they can be cancelled. AUS-09H53R120P*(Db) AUS-09H53R120P*(Db5) AUS 12H53R120P*(Da4) AUS-12H53R120P*(Da) INDOOR UNIT WIRING DIAGRAM XLT01-267PE FAN MOTOR DUST CATCHER AUX HEATER STATIC LOUVER MOTOR MV REMOTE CONTROLLER MF POWER SOURCE YLW/GRN Or BRN BLU YLW/GRN AC-N HEAT CN-STM CN-PG CN-IFAN L N YLW/GRN CN-ES CN-DISP CN-DISP CN-BG ELECTRONIC CONTROL AC-N P.C BOARD RECEIVER &DISPLAY BOARD L-IN R/PT SIG TRANS2 CN-QM TRANS1 ROOM THERMISTOR θ PIPE THERMISTOR L WHT 2 TERMINAL BLOCK TRANSFORMER AIR QUALITY DISPLAY θ BRN TO OUTDOOR UNIT 3 FL FL-N CN-BG N BLU AIR QUALITY NEGATIVE TEST ION Note: COMPRESSOR HEATER, LIGHT WAVE, STATIC DUST CATCHER, NEGATIVE ION,AIR QUALITY DETECTOR BOARDAND AIR QUALITY DISPLAY are optional. If ot require they can be cancelled. AUS-18H53R120D*(Da) XLT01-250PE INDOOR UNIT WIRING DIAGRAM LOUVER MOTOR FAN MOTOR MV MF REMOTE CONTROLLER LIGHT WAVE POWER SOURCE NEGATIVE ION YLW/GRN BRN L N BLU YLW/GRN P8 P5 LIGHT WAVE CN3-SWING CN1-PG CN6-IFAN RECEIVER &DISPLAY BOARD P11 P10 NEGATIVE ION P1(BRN) P2(BLU) CN4-DISP ELECTRONIC CONTROL P.C BOARD P3 P4 P9 CN7 TRANIN BLU BRN BLK YLW/GRN N L TO OUTDOOR UNIT 2 TERMINAL BLOCK CN8 TRAN OUT CN2-TEMP CONNECTOR θ ROOM THERMISTOR TRANSFORMER θ PIPE THERMISTOR Note: If the wrappage of fan motor is plastic,then no grounded wire.If no requirement the LIGHT WAVE,NEGATIVE ION and COMPRESSOR HEATER will be canceled 49 Wiring Diagrams AUS-09H53R120L*(Db) AUS-09H53R120P*(Db) AUS-12H53R120D*(De) AUS-09H53R120P*(Db5) AUS 12H53R120P*(Da4) AUS-12H53R120P*(Da) Outdoor unit XLT02-75E OUTDOOR UNIT WIRING DIAGRAM COMPRESSOR MOTOR MF BLU BLK P RED P14 P15 L P1 CN1 BLU P2 YLW/GRN P6 ELECTRONIC CONTROL P.C BOARD CN5 N 2 W CN2 P8 P7 CN5 YLW/ GR N TO INDOOR UNIT WHT V MODULE BOARD CN2 BRN RED U N CN14 CN1 EXHAUST THERMISTOR θ CONDENSER HEATER θ YLW/GRN θ COIL YLW/GRN MC FAN MOTOR SOLENOIDE PIPE CONDITIONS THERMISTOR TMPERATURE CN7 P3 P4 BLU P9 P5 BLK GRY P10 CONNECTOR P4 ACIN P3 ACIN P6 L CN4 POWER FACTOR CORRECTION P5 L P.C.BOARD P1 DCOUT+ P2 DCOUT- REACTOR CN7 RED BLK V U W COMPRESSOR HEATER S(W) R C(T) R(V) S(U) C(W) ON PCB ON COMPRESSOR Note:COMPRESSOR HEATER,CONDENSER HEATER,SOLENOIDE COIL are optional If not require they can be cancelled. AUS-09H53R120P*(Db) AUS-12H53R120P*(Da) AUS 12H53R120P*(Da4) AUS-09H53R120P*(Db5) OUTDOOR UNIT WIRING DIAGRAM N INDOOR UNIT MAGNETIC CORE STF-L STF-N GND BLU CN518 INDUCTION CN506 ELECTRONIC CN508 CONTROL L-IN CN501 P.C BOARD N-IN CN502 BLU RECTIFIER WHT N V W MODULE BOARD CN509 WHT CN505 CN503 CN515 BRN RED RED RED RECTIFIER Note:The 4-WAY VALVE COIL and ELECTRON BULGE VALVE are optional, if not required,they can be cancelled. 50 PI PE THERMI STOR BLU WHT CONDI TI ONS TMPERATURE CN504 CN507 P CN510 YLW/GRN RED WHT U BLU REACTOR 4 YLW/GRN WHT MC ELECTRON BULGE VALVE EXHAUST THERMI STOR 2 BLU COMPRESSOR MOTOR YLW/GRN CN521 BRN L TO FAN MOTOR CN522 YLW/GRN MF θ 4-WAY VALVE COIL θ XLT02-132E θ Or Wiring Diagrams Outdoor unit AUS-12H53R120L*(Da) OUTDOOR UNIT WIRING DIAGRAM XLT02-97E FAN MOTOR SOLENOIDE COMPRESSOR MOTOR YLW/GRN L BRN N BLU BRN P7 P8 P10 YLW/ GRN BLU P5 P6 CN2-FAN P16 P2(BLU) YLW/GRN 2 P9 P1(BRN) P14 ELECTRONIC CONTROL P15 P.C BOARD P13 P4(GND) P3(BLK) BLK N - RED W MODULE BOARD P1(DC OUT +) BLK WHT V U P4 P3 P + RED RED P2(DC OUT -) CN1 CN4 CN11 CN1 YLW/GRN MC BLU TERMINAL BLOCK TO INDOOR UNIT MF CONDENSER HEATER COIL P5(L) P6(L) BLK PIPE THERMISTOR θ CONDITION S TMPERATURE θ CONNECTOR MIDDLE TERMINAL θ EXHAUST THERMISTOR K COMPRESSOR PROTECTOR REACTOR V U W Note:COMPRESSOR HEATER,CONDENSER HEATER,SOLENOIDE COIL are optional If not require they can be cancelled. S(W) R C(T) R(V) S(U) C(W) ON PCB ON COMPRESSOR AUS-18H53R220D*(Da) AUS-24H53R230T*(Da) XLT02-100E OUTDOOR UNIT WIRING DIAGRAM COMPRESSOR MOTOR MF CONDENSER HEATER BLU BLK CN5 P2 BLU YLW/GRN P6 YLW/ GRN N 2 CN8 CN14 CN1 CN1 ELECTRONIC CONTROL P.C BOARD CN5 θ TO INDOOR UNIT CN2 P8 P7 P1 BRN W MODULE BOARD CN2 BRN L WHT V U N P RED P14 P15 COMPRESSOR HEATER B RED EXHAUST THERMISTOR K COMPRESSOR PROTECTOR CN7 P3 P4 P5 P9 P10 BLU GRY P4 ACIN POWER FACTOR CORRECTION P5 L P.C.BOARD BLK REACTOR CN7 P2 DCOUT- P1 DCOUT+ CONNECTOR PIPE CONDITIONS THERMISTOR TMPERATURE P6 L CN4 P3 ACIN θ YLW/GRN θ COIL YLW/GRN MC FAN MOTOR SOLENOIDE RED BLK V U W COMPRESSOR HEATER A S(W) R C(T) R(V) S(U) C(W) ON PCB ON COMPRESSOR Note: COMPRESSOR HEATER, COMPRESSOR PROTECTOR, SOLENOIDE COIL,LIGHT WAVE, CONDENSER HEATERare optional. If not require they can be cancelled. According to ineoor unit diagram choose compressor heater A or B. AUS-18H53R120D*(Da) AUS-18H53R120C*(Da) XLT02-131E OUTDOOR UNIT WIRING DIAGRAM SOLENOID COIL COMPRESSOR MOTOR FAN MOTOR YLW/GRN MF MC BLU TERMINAL BLOCK L BRN N BLU YLW/GRN TO INDOOR UNIT 2 P31 P32 P36 CN29 P21 P23 θ θ P34 P33 P + P32 + REACTOR N - ELECTRONIC CONTROL P.C BOARD CAPACITOR CBOARD P27 P29 CONDITIONS TMPERATURE W CN31 P31 - CN25 θ WHT V MODULE BOARD CN21 P24 BLK PIPE THERMISTOR RED U P22 CONNECTOR EXHAUST THERMISTOR P35 P25 P26 AC_N AC_L YLW/GRN P28 P30 COMPRESSOR CONDENSER HEATER HEATER P104 P102 DCIN- DCIN+ P101 P103 DCOUT+ DCOUT- V U W ON PCB R(V) S(U) C(W) S(W) R C(T) ON COMPRESSOR Note: CONDEN S E R H EATER 、C OMPRE S S O R H EATER a nd S O L E N O I D C OI L are o p t ional, I f n o requi r e m e n t t hey c an b e c anceled . 51