Download Craftsman EZ3 917.258553 Owner`s manual

®
MODELNUMBER
917.258553
OWNER'S
MANUAL
o Assembly
o Operation
o Customer Responsibilities
Service and Adjustments
o Repair Parts
CAUTION:
Read and follow
all safety
rules
and instructions
before
operating
this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917
_-
IIIIIIII
I
SAFETY
RULES
Practices for Ride-On
Safe Operation
Mowers
IMPORTANT:
THIS CUTT_NG MACHINE IS CAPABLE OF AMPUTATING
HANDS AND FEET AND THROWING
OBJECTS°
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS
COULD RESULT IN SERIOUS iNJURY OR DEATH
I*
I
,e
Q
GENERAL
OPERATION
Read, understand, and follow all instructions in the manual
and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine
Clear the area of objects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade.
Be surethe area is clear of other people before mowing Stop
machine if anyone enters the area
Never carry passengers.
Do not mow in reverse uniess absolutely necessary Nways
look down and behind before and while backing
Be aware of the mower discharge direction and do not point
it at anyone.. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging
chute
Mow only in daylight or good artificial light..
Do not operate the machine while under the influence of
alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
11. SLOPE
tii.
Tragic accidents can occur if the operator is not alert to the
presence
of children..
Children are often attracted to the
machine
and the mowing activity.
Never assume that
children wilt remain where you last saw them.
•
Keep children out of the mowing area and under the watchful
care of another responsible adult.
•
Be alert an_ tUi'nmachine off if children ent_Ftfle area.
•
Before and when backing, look behind and down for small
children
•
Never carry children. They may fail off and be seriously
injured or interfere with sale machine operation.
•
Never allow children to operate the machine.
•
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV.
SERVICE
•
Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
Use only an approved container
Never remove gas cap or add fuel with the engine
running Allow engine to cool before refueling.. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area
Keep nuts and bolts, especially blade attachment boits, tight
and keep equipment in good condition..
Never tamper with safety devices.
Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-up.
Clean oif or fuel spillage
Aliow machine to cool before
storing
Stop and inspect the equipment if you strike an object
Repair, if necessary, before restarting
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and
deterioration, which coufd expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when nec_
essary.
Mower blades are sharp and can cut Wrap the blade(s) or
wear gloves, and use extra caution when servicing them..
Check brake operation frequently. Adjust and service as
required
•
,,
OPERATION
Slopes are a major factor related to loss-of-control
and
tipover accidents, which can result in severe injury ordeath.,
All slopes require extra caution,
tf you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
•
Mow up and down slopes, not across
•
Remove obstacles such as rocks, tree limbs, etc.
•
Watch for holes, ruts, or bumps
Uneven terrain could
overturn the machine
Taft grass can hide obstacles.
•
Use slow speed. Choose a tow gear so that you wil! not have
to stop or shift while on the slope.
•
Follow the manufacturer's
recommendations
for wheel
weights or counterweights to improve stability°
•
Use extra care with grass catchers or other attachments
These can change the stability of the machine.
•
Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction
°
Avoid starting or stopping on a stope, if tires [ose traction,
disengage the biades and proceed slowly straight down the
slope,
DO NOT:
•
Donot turn on slopes unless necessary, and then, turn siowly
and gradually downhill, if possible.
•
Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or il an edge caves in.
•
Do not mow on wet grass Reduced traction coutd cause
sliding.
•
Do not try to stabilize the machine by putting your foot on the
ground
•
Do not use grass catcher on steep slopes
CHILDREN
•
.
.
•
•
•
•
portant
safety precautions.
It means
CAUTIONt_I
YOUR
Look for this BECOMEALERT!!!
symbol
to point out
imSAFETY IS INVOLVED.
= HHHHH H'=H'H
CAUTION: Always disconnect spark plug
wire and plac e wire where it ca nnot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
"
A
WARNING
A
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other
reproductive
harm.
= H ::::::::::::::::::::::::
PRODUCT SPECiFICATaONS
CONGRATULATIONS
on your purchase of a Sears
Tractor° It has been designed, engineered and manufactured to give you the best possible dependability and
performance°
HORSEPOWER:
15.0
GASOLINE CAPACITY
125 GALLONS
OIL TYPE (API-SF/SG/SH):
SAE 10W30 (above 32°F)
SAE 5W-30 (below 32°F)
elL CAPACITY:
W! FlLTER:
W/O FILTER:
SPARK PLUG:
(GAP: °040")
CHAMPION
VALVE CLEARANCE:
NOT ADJUSTABLE
GROUND SPEED (MPH):
FORWARD:
REVERSE:
TIRE PRESSURE:
FRONT:
REAR:
C,HARGING SYSTEM:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY:
AMP/HR:
MIN. CCA:
CASE SIZE:
BLADE BOLT TORQUE:
AND TYPE:
30-35 FT. LBS.
UNLEADED REGULAR
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service CentedDepartmenL
We have competent, welltrained technicians and the proper tools to service or repair
this tractor..
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
4°0 PINTS
35 PINTS
RC12YC
.=
MODEL
NUMBER
9174258553
SERIAL
NUMBER
0- 5.5
0-2.4
14 PSI
10 PSI
DATE OF PURCHASE
THEMODELANDSERIALNUMBERSWILLBEFOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OFPURCHASEAND
KEEPtN A SAFE PLACE
FOR FUTURE REFERENCE.
MAINTENANCE
AGREEMENT
A Sears Maintenance
Agreement
uct. Contact your nearest Sears
CUSTOMER
WARNING:
This tractor is equipped with an internal
combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code)°
Other states may have similar laws. Federal laws apply on
federa_ lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
is available on this prodstore for details.
RESPONSIBILITIES
•
Read and observe
•
Follow a regular schedule
using your tractor°
the safety
rules.
•
Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual.
in maintaining,
caring for and
r."l='l"l'.
'
30
240
UIR
i'1' i1,11
............. = .
..,H.I.,,
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:.
•
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc
•
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,
•
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the
equipment according to the instructions contained in the owner's manual.
•
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY
ON BATTERY
For ninety (90) days from _at_6f pi]i-_ha_e_ if any battery inctudeclwith th_s riding eqtJil_rne-nt_p?oves
deflective in r:nateriai or
workmanship and ou_ testing determines the battery will not hold a charge, Sears will replace the battery at no charge°
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO-CHARGE FOR 30
DAYS FROM THE DATE OF PURCHASE.. PLEASE CONTACT YOUR NEAREST SERVICE CENTER
AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFTER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRiP CHARGE WILL APPLY.) THIS WARRANTY APPLIES ONLY
WHILE THIS PRODUCT IS IN THE UNITED STATES.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state°
SEARS,
ROEBUCK
AND CO., D/817 WA, HOFFMAN
...........
i. ,
ESTATES,
IL 60179
,.....,.,
3
....................
TABLE OF CONTENTS
SAFETY RULES ............................................................
2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, 16-19
WARRANTY ..................................................................
3
TABLE OF CONTENTS ................................................
4
INDEX .................................. ;......................................... 4
TRACTOR ACCESSORIES ..........................................
5
ASSEMBLY ................................................................
7-9
OPERATION ...........................................................
10-15
MAINTENANCE SCHEDULE ......................................
16
SERVICE AND ADJUSTMENTS ............................ 20-25
STORAGE ...................................................................
26
TROUBLESHOOTING
............................................
27-28
REPAIR PARTS - TRACTOR ................................. 30-47
REPAIR PARTS - ENGINE .................................... 48-53
PARTS ORDERING/SERVICE .................. BACK PAGE
INDEX
A
E
............................................
Accessories ....................................................
5
Adjustments:
Brake ......................................................
22
Carburetor
25
Mower:
Front-To-Back ........................... 21
Side-To-Side .................................
21
Throttle Control Cable .....................24
Air Filter, Engine ........................................18
Air Screen, Engine .............................. 18
Assembly ................................................ 7-9
B
Battery:
Charging
7-8
Cleaning .......................................... 17
Connecting ......................................7-8
Starting with Weak Battery .............23
Storage .................................................
26
Terminals ...........................................17
Belts:
Motion Drive
Remova!/Replacement
............ 22
Mower Blade Drive
Removal/Replacement ............ 22
Blade:
...........................................
Sharpening ..................................... 17
Replacement .........................................
17
Brake Adjustment ................................ 22
C
Carburetor Adjustment ...........................25
ContreIs, Tractor ................................ 11
Customer Responsibilities .............. 16.19
Engine:
Air Filter
Air Screen, Engine .................. 19
Battery .......................................... 17
Cooling Fins, Engine ................ 19
Engine Oil
19
Fuel Filter .................................... 19
Spark Plugs ............................... 19
Tractor:
Blades .....................................
17
Lubrication Chart ..................... 16
Maintenance Schedule ........... t6
Tire Care ..... .:...................... 8,17,23
Cutting Height, Mower .............................12
.........................................
.................................
1
8
O
Electrical:
Interlocks and Relays ........................
24
Schematic ...................................... 29
Wiring Diagram .............................. 30
Engine:
Air Filter ........................................... 18
Air Screen ....................................... 19
Cooling Fins, Engine .................... !9
Oil Change .........................................
18
Oil Level ........................................13,18
Oil Type ...............................................
18
Preparation .........................................
13
Repair Parts ...............................48-53
Starting ........................................... 14
Storage ............................................28
Oil:
Cold Weather Conditions ....... 13,18
Engine .......................................................
18
Storage
26
Operation ......................................... 1O-t 5
Operating Mower
13
Options:
Accessories ............................................
5
Spark Arrester ..................................
3,40
...........................................................
........................................
P
Parking Brake .........................................
11-12
Parts Bag .........................................................
6
Parts, Replacement/Repair
...............
30-47
Product Specifications
3
...............................
R
F
Fil{ers:
Air ...................................................... 18
Fuel ...................................................19
Fuel:
Repair Parts ...................................
Safety Rules ............................................... 2
Seat
Service and Adjustments ..................
20-25
Brake ....................................................
22
Carburetor ..........................................25
Fuse .........................................................
24
Hood Removal/Installation
..................
24
Motion Drive Belt
.......................................................................
Type ...................................................13
Storage .................................................
26
Fuse .................................................................
24
G
Gauge Wheels ........................................ 8
H
Hood Removal/Installation
................... 24
L
Leveling Mower Deck .............................21
Lubrication Chart .................................... 16
M
Maintenance Schedule ...................... 16
Mower:
Adjustment, Front-to-Back ..............
2t
Adjustment, Side-to-Side ...............21
Blade Sharpening
17
Blade Replacement ............................
17
Cutting Height ...................................
_,,12
Installation ...........................................
20
Operation .... ,.:..;...,.......:,°..::,..oo;:...13
Removal ......................................... 20
Mowing Tips ..............................................15
Muffler .......................................................19
Spark Arrestor .......................... 3,40
Mulcher Plate
9
................................
..........................................
30-47
S
8
Removal/Replacement
........... 22
Mower Blade Drive Belt
Removal/Replacement
..............22
Mower Adjustment:
Front-to-Back ..............................21
Side4o*Side .................................21
Mower Installation .................................
20
Mower Removal .............................. 20
Tire Care ..................................8,17,23
Slope Guide Sheet ..................................55
Spark Plugs .............................................. 19
Specifications ................................................
3
Starting the Engine ........................ 13-14
Steering Wheel ......................................7,23
Stopping the Tractor ................................12
Storage ...........................................................
26
T
Throttle Control Cable Adjustment ..... 24
Tires .............................................. 8,17,23
Trouble Shooting Chart ....................27-28
Transaxle Repair Parts .................. 46-47
W
Warranty .......................................................3
Wiring Diagram ............................................
30
Wiring Schematic .......................................
29
H
iii1,1i
i .....................
ACCESSORIES
iiiii
........................... i,
i
,i IINIIH,II
I,,IL,,Ii
........
"
AND ATTACHMENTS
...................................
These accessories and attachments were available through most Sears retail outletsand service centers when the tractorwas
Most Sears stores can order these items for you when you provide the model number of your tractor.
ENGINE
SPARK PLUG
,i i,i
purchased,
MAINTENANCE
GAS CAN
ENGINE OIL
FUEL STABILIZER
AIR FILTER
BLADES
BELTS
%
PERFORMANCE
Sears offers a wide vadety of attachments that fit your tractor_ Many of these are listed below with bdef explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added changes
may be made in these attachments, or some may no longer be availab_'e or fit your model. Contact your nearest Sears store for the
accessories and attachments
that are available for your tractor.
Most of these attachments
attaching and detaching
do not require additional hitches or conversion
AERATOR promotes deep root growth for a healthy lawno Tapered 2.5-inch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at ciose intervals to let moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect
grass clippings and leaves for a
healthier, heater looking lawn. Two Permanex containers hold
30-gallon plastic bags
BUMPER protects front end of tractor from damage
CARTS make hauling easy. Variety of sizes available, plus
accessories 'such as side panel kits, tool caddy, cart cover,
protective mat and dolly,
CORING AERATOR takes small plugs out of soit to aitow moisture and nutrients to reach grass roots, 36-inch swath. 24
hardened steel coring tips. 150 Ib capacity weight tray_
EASY OIL DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters in front of mower deck to reduce
chances of "scalping" on uneven terrain,
GANG HITCH iets you tow 2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments),
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain_ For mower decks not so
equipped.
MULCH RAKE/DETHATCHER
loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring line
teeth, Useful to prepare bare areas for seeding. Available for front
or rear mounting,
HIGH PERFORMANCE
REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor,
MULCHING CLOSE-OUT PLATE KIT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing b_ades_For models not equipped as 3-in-1 Convertible
mowers
See "MOWER" in the Repair Parts section of this
!_ anua!_
RAMP TOPS AND FEET Iet you load and unload tractor from a
pickup truck° Use with 2 x 8 or2 x 10 lumber.
ROLLER for smoother lawn surface,
36-inch wide, 18-inch
diameterwater-tightdrum
holds upto3g01bs, ofweighL Rounded
edges prevent harm to turf. Adjustable scraper automatically
deans drum
kits (those that do are indicated) and are designed for easy
SNOW BLADEforsnowremovalonly.
14-inch high,48-inchwide
blade clears 42-inch path when angted left or right. Raises, lowers
with side {ever Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheet weights and/or rear drawbar
weight.,)
SNOWTHROWER has 40-inch swath. Drum-type auger handles
powdery and wet/heavy snow., Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat° 6_inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight,)
SPRAYERS use 12-vo_t DC electric motor that connects to the
tractor battery or other 12-volt source
Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern,, For applying herbicides, insecticides, fungicides and liquid fertilizers,
SPREADEPJSEEDERS make seeding, fertilizing, and weed killing easy. Broadcast spreaders are also useful for granular deicers and sand_
SWEEPERS Iet you collect grass clippings and leaves.
TILLER has 5 hp engine and 36-inch swath toprepare seed beds,
cuItivate and compost garden residue. Tiller has its own built-in
liftand depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor, Simply hook up to the tractor
drawbar and go! Optional
accessories
convert unit for
dethatching, aerating, hilling.. ,without tools.
TIRE CHAINS are heavy duty; closely spaced extra-large cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility, Hinged metal doors with catch. Keeps operator warm
and dry. Remove vinyl sides and windshields for use as sun
protector in summer, Optional accessories include:
tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VACS for powerfulcollection of heavy grass clippings and leaves.
Optional wand attachment to pick up debris in hard-to-reach
places,, VAC/CHIPPER inctudes a chipper-shredder.
WEIGHT BRACKET for drawbar for snow removal applications,
Uses (1) 55 lb_ weight,,
WHEEL WEIGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
ii
=
CONTENTS
i
PACK
OF HA
lu,
,
, iiiiiil,l,l,,u
i ,u i,,,u,,,,,u
ii i,u,i
Parts packed separately in carton
Parts Bag contents shown full size
ii ,,11,111....
i
i
,
i
,,
iii
(t) Large Flat Washer
(1) Lockwasher
Seat
O
Mulcher
Plate
(!) Hex Bolt
3/8-16 x 1
Vide_ °
Steering
Wheel
Cassette
(1) Lock
Washer
1/2
Steering
I',
Boot
Shoulder
5/16-'18
Parts Bag
Manual
iii
u
Parts bag contents
ii ....
not shown
full size
lu,
(I)
(I) Hex Bolt
I12-13x I
17132 x 1-3116
x 12 Gauge
iii
llUl,
i
i
(2) Shoulder
Bolts
Ul
@2)h2e
(_
x 7t8 x 14 Gauge
_
_
(2) Center(2) Washers 3/8
x_
lock Nuts
uge
_
(2)
Lock
Washers
#10
(2)Washers
3/16 x 3/4 x
16 Gauge
(2)
Screws
_
#10 x 518
(q
Extension
Shaft
(2) Weld _-_1
Nuts #10
-=qj
I
' iii
Steering
_
Steering
Wheel
Adapter
(2) Keys
(2) Hex Bolts 1/4-20 x 3/4
@
(2) Washers
9132 x 518 x 16 Gauge
Steering
Wheel
Insert
(2) Hex Nuts !/4-20
®
{2) kockWashers
i
ii,u,,
Assemblys
Slope Sheet
1/4
u ......
6
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes,
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely° Use
the correct tools as necessary to insure proper tightness.
TOOLS
REQUIRED
FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(t) 9/t6" wrench
Utility knife
(2) 7/16" wrenches
Phillips Screwdriver
(2) t/2" wrenches
Tire pressure gauge
(1) 3/4" Socket w/drive rachet
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel)..
_........
_.......--_
3/8 REX BOLT
3/8 LOCK WASHER
LARGE
FLAT
WASHER
TO REMOVE TRACTOR FROM CARTON
UNPACK
°
,
=
STEERING
BOOT
STEERING
WHEEL
CARTON
Remove all accessible loose parts and parts cartons
from carton (See page 6).
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove,
EXTENSION
SHAFT
BEFORE ROLLING TRACTOR OFF SKID
ADAPTER
A'I-rACH
STEERING
WHEEL
(See Fig. 1)
5116HEX
ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/I6 hex bolt and locknut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO
18-22 FT. LBS TORQUE..
=
Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
•
=
•
°
•
Position front wheels of the tractor so they are pointing
straight forward_
Slide steering wheel adapter onto steering shaft extension.
Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter,
Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely,
Snap steering wheel insert into center of steering
wheel
,
HOW TO SET UP YOUR TRACTOR
CONNECT
•
Remove protective materials from tractor hood and
grill,
IMPORTANT:
CHECK FOR AND REMOVE ANY
STAPLES IN SKID THAT MAY PUNCTURE TIRES
WHERE TRACTOR IS TO ROLL OFF SKID_
•
•
•
•
Press lift lever plunger and raise attachment liftlover to
its highest position,,
Release parking brake by depressing clutch/brake
pedal
Place freewheel control in freewheeling position to
disengage transmission (See "TO TRANSPORT' in
the Operation section of this manua0.
Roll tractor backwards off skid.
Remove banding holding discharge guard up against
tractor.
BATTERY
,i, i
i,ii1,1,1,1111111
(See Figs. 2 and 3)
,1111,
.i.1[.i.,i,i1.111,, n
CAUTION: DO not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
TO ROLL_FRAC_rOR
OFF SKID (See Operation section for location and function
of controls)
•
FIG. I
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
........
o
0
°
o
7
Remove carboard packing from seat pan and lift seat
pan to raised positaono
Open battery box door,
Be sure battery drain tube is attached to battery box.
Remove terminal protective caps and discard,
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amp&
LY
•
First connect RED battery cable to positive (+) terminal
with hex bolt, flat washer, lock washer and hex nut as
shown. Tighten securely.
•
Connect BLACK grounding cable to negative (-) termi..
nal with remaining hex bolt, flat washer, lock washer
and hex nut. Tighten securely.
•
Close battery boxdoor.
Open battery box door for:
•
Inspection for secure connections (to tighten hard•
•
•
o
SEAT
SEAT PAN
SHOULDER
BOLT'
ware).
Inspection
for corrosion.
Testing battery.
Jumping (if required).,
Periodic charging o
LARGE FLAT
WASHER
ADJUSTMENT
BOLT
RGo 4
DISCARD
TERMINAL
PROTECTIVE
r_"_
HEX
NUT
LOCK
WASHER
CHECK TIRE PRESSURE
FLAT
WASHER
HEX
BOLT
The tires on your tractor were ovednflated
shipping purposes,, Correct tire pressure
best cutting performance_
•
Reduce tire pressure to PSI shown
SPECIFICATIONS" on page 3 of this
CHECK
DECK
at the factory for
is important for
in "PRODUCT
manual
LEVELNESS
For best cutting results, mower housing should be properly
leveled. See 'qO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
POSITIVE
(RED) CABLE
NEGATIVE
(BLACK) CABLE
FIG. 2
SEAT
PAN
CHECK
BELTS
FOR
PROPER
POSiTiON
OF ALL
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK
BRAKE
SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjuste&
See 'q'O ADJUST
BRAKE" in the Service and Adjustments section of this
manual,
BATTERY
BOX
DOOR
ASSEMBLE
GAUGE
DECK (See Fig. 5)
FIG, 3
INSTALL SEAT (See Fig. 4)
Adjust seat before tightening adjustment bolt.
•
Remove cardboard packing on seat pan.
,
Place seat on seat pan and assemble shoulder bolt.
•
Assembleadjustmentbolt,
Iockwasherandflatwasher
loosely. Do not tighten.
•
Tighten shoulder bolt securely_
o Lower seat into operating position and sit on seat_
•
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
•
Get off seat.without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
WHEELS
TO
MOWER
The gauge wheels are designed to keep the mower deck in
proper position when operating mower, Be sure they are
properly adjusted to ensure optimum mower performance.
.
Assemble gauge wheels with tractor on a flat levei
surface.
•
Adjust mower to desi_'ed cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
•
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with
shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten securely.
•
Repeat for opposite side installing
same adjustment hole,
gauge wheel in
1,1,1,,, ,i,,11
,=
, ..................
iii
ii ii i
.............
ASSEMBLY
TO CONVERT
DISCHARGING
GAUGE WHEEL
MOUNTING
BRACKET
TO BAGGING
OR
Simply remove mulcher plate and store in a safe place,
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
DEFLECTOR
SHIELD
3_-16
LOCKNUT
SHOULDER
BOLT
3!8"WASHER
GAUGE WHEEL
FIG. 5
INSTALL MULCHER
(See Figs. 6 & 7)
=
LATCH
HOOKS
PLATE
FIG. 7
Install two latch hooks to mulcher plate using screw,
washer, lock washer, and weld nut as shown.
,/'CHECKLIST
NOTE; Pre-assemble weld nut to latch hook by inserting
weld nut from the top with hook pointing down.
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE
THEBESTPERFORMANCEAND
SA TISFACT!ON FROM
THIS QUALITY PRODUCT.
-
Tighten hardware securely.
=
Raise and hold deflector shield in upright position.
•
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown,
Hook front latch into hole on front of mower deck.
J"
All assembly instructions have been completedo
o
Hook rear latch into hole on back of mower deck.
,/
No remaining loose parts in carton_
,I
Batteryis properly prepared and charged.
1 hour at 6 amps)o
v"
Seat is adjusted comfortably and tightened securely.
,/
All tires are properly inflated. (For shipping purposes,
the tires were overinfiated at the factory)°
,/
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling)°
v"
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
,/
Check wiring. See that all connections are still secure
and wires are properly c_ampedo
PLEASE REVIEW THE FOLLOWING
CAUTION: Do not remove discharge
guard from mower. Raise and hold
guard when attaching mulcher plate
and allow it to rest on plate while in
operation.
.............. IHI
WELD NUT FROM THE TOP
WELD
'lip
IpH
,
HOOK POINTS DOWN
LOCK
WASHER
CHECKLIST:
(Minimum
,/
NUT_x_
Before driving tractor, be sure freewheel control is in
drive position_
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY
EXTRA A TTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
...........
SCREW
LATCH
HOOK
LOCK
WASHER
WASHER
WELD
NUT
v"
Engine oil is at proper level.
,/
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/
MULCHER
PLATE
FIG. 6
9
v"
Be sure brake system is in safe operating condition.
,/
It is important to purge the transmission before operating your tractor for the first time. Follow proper starting
and transmission purging instructions (See'q_O START
ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).
ml,,
OPERATION
These symbols may appear on your tractor or in literature Supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
ENGINE ON
ENGINE OFF
FUEL
CHOKE
FORWARD
FAST
SI.OW
OIL PRESSURE
CLUTCH
LIGHTS ON
LIGHTS OFF
MOWER HEIGHT
DIFFERENTIAL
LOCK
PARKING BRAKE
LOCKED
UNLOCKED
L
REVERSE
MOWER LIFT
NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH
LOW
ATTACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
IGNITION
HYDROSTATIC FREE WHEEL
(Hydro Models only)
DANGER, KEEP HANDS AND FEET AWAY
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S
MANUAL
Compare iheillustrationswithyour
this manual for future reference°
AND SAFETY
RULES
BEFORE
OPERATING
YOUR TRACTOR
tractor tofamiliadzeyourself withthe locations of various controls and adjustments. Save
ATTACHMENT
CLUTCH LEVER
IGNITION
SWITCH
LIGHT SWITCH
POSITION
AMMETER
. "
" 4,
.,
LIFT LEVER
PLUNGER
THROTTLE/CHOKE
CONTROL
©
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
PARKING
BRAKE
HEIGHT
ADJUSTMENT
KNOB
MOTION
CONTROL
LEVER
FRI
CONTROL
APPROX.
SPEED
3 MPH
2MPH
1MPH
FIG. 8
Our tractors conform to the safety standards of the American National Standards Institute.
MOTION CONTROL
direction of tractor.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH:
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position,
Used for starting and
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.
IGNITION SWITCH:
engine.
PARKING BRAKE:
brake position,
HEIGHTADJUSTMENT
cutting height,
Locks clutch/brake
Selects the speed and
ATTACHMENT LIFT LEVER: Used to raise and tower the
mower deck or other attachments mounted to your tractor,
Turns the headlights on and off,
THROTTLE/CHOKE
CONTROL:
controlling engine speed,
LEVER:
pedal into the
AMMETER:
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off°
'1'1
Used for starting and stopping the
KNOB: Used to adjust the mower
Indicates battery charging (+) or discharging
OPERATION
i
,
i
,
i
,
i
i1,,
,1 n,
,,,i =1,
i
iii
.
_,,_,,
.........
The operation of any tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your
tractor or performing any adjustments or repairs. We recommend a wide vision safety mask
over the spectacles or standard safety glasses.
,H, L,_±, ,_ I,L.,,,_, L.. ,.i ,,,11, i,,,,,,,11,,,,i,,,
,, i ,M,II, I,, i,
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass° To eliminate this possibility,
always stop engine when stopping tractor on grass areas,
HOW TO USE YOUR TRACTOR
TO SET PARKING
BRAKE
(See Fig. 9)
Your tractor isequipped With an operator presence sensing
switch,, When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine,
.
Depress clutch/brake
and holdo
°
Place parking brake lever in"ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure,
ATTACHMENT
THROTTLE/
CHOKE
CONTROL
"ENGAGED"
--_---CAUTi0N:
Jk
pedal into full "BRAKE" position
CLUTCH
PARKING BRAKE
"ENGAGED"
POSITION
CONTROL
•
Full throttle offers the best bagging and mower performance.
HEIGHT ADJUSTMENT
Start tractor with motion control lever in neutral (N)
position.
*
Release parking brake and clutch/brake pedal.
o
Slowly move motion control lever to desired position.
KNOB
(See Fig. 9)
Move attachment clutch lever to "DISENGAGED"
sition.
Depress clutch/brake pedal into full "BRAKE" position.
•
Move motion control lever to neutral (N) position,,
IM'PORTANTi ` THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
ENGINE •
HEIGHT
=
Turn knob clockwise (('-_)
.
Turn knob counterclockwise
heighL
Move throttle control to s_ow (,,=_,) position.
NOTE: Failure to move throttle control to slow (,,_.)
position and allowing engine to idle before stopping may
cause engine to "backfire".
.
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•
Never use choke to stop engine.
to raise cutting height.
(_)to
lower cutting
The cutting height range is approximately 1-1/2" to 4"° The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
po-
GROUND DRIVE •
CU'I-riNG
The cutting height is controlled byturning the height adjustment knob in desired direction,
MOWER BLADES ,'
AND BACKWARD
o
TO ADJUST MOWER
(See Fig. 9)
FIG. 9
STOPPING
Operating engine at less than full throttle reduces the
battery charging rater
The direction and speed of movement is controlled by the
motion control lever,
"DISENGAGED"
POSITION
CLUTCH/BRAKE
PEDAL
"DRIVE" POSITION
(See Fig. 9)
•
TO MOVE FORWARD
(See Fig. 9)
GED"
POSITION
MOTION
CONTROL
I
!
Always operate engine at full throttle
IGNITION
SWITCH
"BRAKE"
POSITION
pletely, as described above, before leaving the operator s position; to empty
grass catcher, etc.
TO USE THROTTLE
LEVER
POSITION
Always---stop tractor com--------]
12
•
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months,r For healthier and better looking
lawns, mow often and after moderate growth_
°
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
OPERATmON
TO OPERATE
MOWER
•
Raise attachment lift to highest position with attachment lift control.
°
Pull freewheel control knob out and hold in position by
inserting retainer spring into forward hole of control rod.
o Do not push or tow tractor at more than two (2) MPHo
o To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
yourtractoron a truck ora trailer, be sure hood is closed and
secured to tractor° Use an appropriate means of tying hood
to tractor (rope, cord, etc.),
(See Fig. 10)
Your tractor isequipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
•
Select desired height of cut.
,
Lower mower with attachment lift control
•
Start mower blades by engaging attachment clutch
control.
•
TO STOP MOWER BLADES- disengage attachment
clutch control.
without either the entire grass catcher,
on
mowers Do
so not
equipped,
dioCAUTION:
operate or
the the
mower
..............
charge guard in, place: ..............
i ATTACHMENT
" EN G AG ED"
_
=CLUTCH LEVER
_.._:_,_-'_
DISENGAGED"i_7/_Xx_\
POSITION
).)) /
./I
ATTACHMENT
LIFT LEVER
HIGH POSITION
FIG. 11
.E,G.T
BEFORE
°1
AO UST ENT
t 1
J # ,it / ,'Z.._.LOW
CHECK
•
,
.
o
•
HARGE
GUAI_D
_
CAUTION:
greater than 15 ° and do not
Do
notdrive
drive across any slope.
..........
i
I
I1'
I
I1'11111111
uP
ordown
hills
!
ii
°
Choose the slowest speed before starting up ordown
hills,
•
Avoid stopping or changing speed on hills.
°
If slowing is necessary, move throttle control lever to
slower position_
°
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
. ......................................
•
Move motion control lever to neutral (N) position.
IMPORTANT:
THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED_
°
To restart movement, slowly release parking brakeand
clutch/brake pedal..
=
Slowly move motion control lever to slowest setting.
•
Make all turns slowly.
TO TRANSPORT
OIL LEVEL (See Fig. 16)
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil
Check engine oil with tractor on level ground.
Unthread and remove oil fill cap!dipstick; wipe oil off.
Reinsert the dipstick into the tube and rest oil fill cap on
the tube. Do not thread the cap onto the tube. Remove
and read oil level If necessary, add oil until "FULL"
mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilities section of this manual).
To change engine oil, seethe Customer Responsibilities section in this manual.
Fill fuel tank_ Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life) Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fue! freshness.1
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING:
Experience indicates that alcohol blended
fuels (called gasohol or using ethanol or methanol) can
attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer, Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional information,
Never use engine or
carburetor cleaner products in the fuel tank or permanent
damage may occur.
'1
with slopes
I
ENGINE
o
TO OPERATE ON HILLS
ran,,=, = I
ENGINE
THE
ADD GASOLINE
FIG. 10
=
STARTING
(See Figs, 8 and 11)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
_,
I
13
,_::
fitlerneck.
Do not overfilL
Wipeoffany
|
spilled
oil orFi_
fuel Do not store, spitl or
CAUTION:
use gasoline
near
.....
near an
an open
open flame.
flame.
,,J
OPERATION
TO START
ENGINE
PURGE TRANSMISSION
(See Fig, 9)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine,
,
Be sure freewheel Control is in the transmission engaged position,
CAUTION'_"Never engage Or disengag_q
freewheel lever while the engine is run-
|
ning.
/
Note: Before starting, read the warm and cold starting
procedures below.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time° This procedure wil} remove any
trapped air inside the transmission which may have developed during shipping of your tractor_
IMPORTANT, SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT,
iT
SHOULD BE PURGED AFTER REINSTALLAT!ON
BEFORE OPERATING THE TRACTOR°
°
°
Place tractor safely on level surface with engine off and
parking brake seL
•
Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
.
Sittinginthetractorseat,
startengine. Aftertheengine
is running, move throttle control to slow (,_) position°
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
.
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this
procedure three (3) times.
°
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
,
Place motion control lever in neutral (N) position.
o
Move attachment clutch to "DISENGAGED"
=
Move throttle control to choke (N)
position..
position.
Insert key into ignition and tum keyclockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen seconds per minute. If the engine does not start after
several attempts, move throttle control to fast (,_)
position, wait a few minutes and try again. If enginestilt
does not start, move the throttle control back to the
choke (N) position and retry°
WARM WEATHER
STARTING
(50 ° F and above)
°
When engine starts, move the throttle control to the fast
(,_) position.1
•
The attachments and ground drivecan nowbe used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above°
COLD WEATHER
-
NOTE: During this procedure there will be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
STARTING ( 50 ° F and below)
When engine starts, allow engine to run with the throttle
control in the choke (N) position until the engine runs
roughly, then move throttle control to fast (,¢_) position.
This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
HYDROSTATIC
TRANSMISSION
WARM UP
Before driving the unit in cold weather, the transmis*
sion should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral
Release the parking brake and let the clutch/brake
slowly return to operating position.
• Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
=
The attachments can also be used during the engine
warm-up period afterthe transmission has been warmed
up ....
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
°
Move motion control lever to neutral (N) position° Shutoff engine and setparking brake.
°
Engage transmission by placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual).
o
Sittinginthetractor
seat, start engine, Afterthe engine
is running move throttle control to half (1/2) speed°
With motion control lever in neutral (N) posit on, s ow y
disengage clutch/brake pedal.
°
Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position.
After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
°
Your tractor is now purged and now ready for normal
operati6n,
=
14
CUSTO
MAINTENANCE
BILmES
SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
T
SERVICE
CheckBrake Operation
_
Check Tire Pressure
I_
CheckforLooseFasteners
_
I_
@_'7
R Sharpen/Repiace Mower Blade's..........
A
C EUloricaiionchart
................
....
T Chec. k Battery LevettRecharge
..............
_4
0
a
6/'
Clean Battery and Terminals
CheckTransaxle Cooling
DATES
t_
_
..........
__
_"
[
...............
Adjust Blade Belt(s) Tension
_#'s
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change EngineOiE
E
N
G
_
....
_2,a
Clean Air Filter .............
Clean Air Screen
Inspect MuffiedSparkArrester
I
Replace Oil Filter (if equipped)
N
Ctean EngineCooling Fins
Replace Spark Plug
................
Replace Air Filter Paper Cartridge
......
6/2
6_4'2
, if
.........
1_2
6/ ,,,,_
6##2
[
__
I_
5 - If equipped with adjustable system,
6 - Not required t! equipped with maintenance4ree
battery
7 - Tighten front axle pivot belt to 35 ft *ibs, maximum
Do not overttghten
RECOMMENDATIONS
LUBRICATION
(_ SPINDLE 2
Some adjustments will need to be made periodically to
properly maintain your tractor.
BEARING
@
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season°
CHART
®
ZERK
"FRONT WHEEL®
BEARING ZERK
ENGINE®
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
EACH
._
_,2
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence.
To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
BEFORE
._
..................
1 - Change more o|ten when operating under a heavy load or in high ambient temperatures
2 - Sewice more often when operating in dirty or dusty conditions
3 _ if equipped with oil filter, change oil every 50 hours
4 _ Replace blades mere often when mowing in sandy soil
•
_
,
Replace Fuel Filter
GENERAL
_
O
CLUTCH
PIVOT(S)
USE
•
Check engine oil level.
•
Check brake operation.
•
•
Checktire pressure.
Check forloose fasteners°
16
(_ SAE30 OR10W30MOTOROIL
® GENERALPURPOSEGREASE
(_) REFERTO CUSTOMERRESPONSIBILITIES
"ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WiLL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS, IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITETYPE LUBRICANTSPARINGLY
.._
.ITI.I i.ii
....................
CUSTOMER
i .............................
i
RESPONSiBiLITiES
iii1..i.,..,
i1.111111.111
ii
TRACTOR
TO SHARPEN BLADE (See Fig. 14)
Always observe safety rules when performing any mainter_ance°
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and eventual damage to mower and engine_
•
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
°
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancero (When using a cone
balancer, follow the instructions supplied with balancer) o
Slide btade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin paraIlel with the ground.
if blade is balanced, it shouId remain in a horizontal
position, if either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
•
•
•
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS
on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
ether hazards that may cause tire damage°
CE. ER.OL
NOTE; To seal tire punctures and prevent fiat tires due to
siow leaks, tire sealant may be purchased from your local
parts dealero Tire sea_ant also prevents tire dry rot and
corrosion.
/
/
BLADE CARE
For best results mower blades must be kept sharp.
place bent or damaged blades..
Re-
BLADE
.
°
.
REMOVAL
(See Fig. 13)
Raise mower to highest position to allow access to
blades.
Remove hex bo_t,lockwasher and flat washer securing
blade.
install new or resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
= Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT 1SGRADE 8 HEATTREATED.
NOTE: We do not recommend sharpening blade- but if you
do, be sure the b_ade is batanced_
BLADE
MANDREL
FIG. 14
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the
battery with an automotive charger wilt extend its life.
o
Keep battery and terminals clean.
.
Keep battery bolts tight.
•
Keep small vent holes open.
.
Recharge at 6-'10 amperes for I hour°
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
•
Open battery box door.
°
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
•
Rinse the battery with plain water and dry.
•
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
•
Reinstall battery (See "CONNECT BATTERY" in the
Assembly section of this manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE
FIG. 13
COOLING
The fan and cooling fins of transmission
clean to assure proper cooling.
should be kept
Do not attempt to clean fan or transmission while engine is
17 running or while the transmission is hot.
CUSTOMER
Inspect cooling fan to be sure fan blades are intact and
clean.
AIR CLEANER
COVER
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins_
TRANSAXLE
PUMP
WING NUT
FOAM
PRE-CLEANER
FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle. Should the
transaxle ever leak or require servicing, cantact your nearest authorized service center/department.
ENGINE
LUBRICATION
OiL FILL
CAP/DIPSTICK
Only use high quality detergent oil rated with API service
classification SF, SG or SH_ Select the oil's SAE viscosity
grade according to your expected operating temperature_
[
AIR
SCREEN
SAEV!SCOS!_GRADES
:;.;°:2°..0.o
I
TEMPERATURE
AIR CLEANER
BASE
PAPER CARTRIDGE
RANGE
,;:,0 ,'0.
00 ,0;o.,%:
ANTICIPATED
BEFORE
NEXT
OiL CHANGE
FIG. 15
OIL DRAIN
PLUG
NOTE: Although multi-viscosity oils (5W30, 10W30 etc,.)
improve starting in cold weather, these multi-viscosity oils
Will result in increased oil consumption when used above
32°F, Check your engine oil level more frequently to avoid
possible engine damage from running tow on oil.
FIG. 16
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used forS0 hours in one year.
AIR FILTER
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation° Tighten oil fill
cap/dipstick securely each time you check the oil level.
Your engine will not run properly using a dirty air filter.
Ctean the foam pre-cteaner after every 25 hours of operation or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
TO CHANGE ENGINE OIL (See Fig. 15 and 16)
Service air cleaner more often under dusty conditions.
•
Remove knob andcover.
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG or SH.
•
Be sure tractor is on level surface,
•
°
Oil will drain more freely when warm.
Catch oil in a suitable container..
(See Fig. 16)
•
Remove wing nut and air cleaner from base.
TO SERVICE PRE-CLEANER
.
Slide foam pre*cleaneroff
Wash it in liquid detergent and water,
cartddgeo
=
Squeeze it dry in a clean cloth.
•
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
•
•
°
Remove drai n piug_
After oil has drained completeiy_ repiace'oii drain plug
and tighten securely.
o
•
Refill engine with oil through oil fill dipstick tube. Pour
slowly, Do not overfill. For approximate capacity see
"PRODUCT SPECIFICAT!ONS"
on page 3 of this
manual.
o
Gently tap the flat side of the paper cartridge to dislodge dirt,. Do not wash the paper cartridge or use
pressurized air, as this will damage the cartddgeo
Replace a dirty, bent, or damaged cartridge.
°
Use gauge on oil fill cap/dipstick for checking level
Insert dipstick into the tube and rest the oil fill cap on the
tube. Do not thread the cap onto the tube when taking
reading_ Keep oil at"FULL" line on dipstick. Tighten
cap onto the tube securely when finished.
°
Reinstall the pre-cleaner (cleaned and oiled) over the
paper cartridge.
Reassemble air cleaner, wing nut, cover and tighten
knob securely_
Saturate it in engine oil Wrap it in clean, absorbent
cloth and squeeze to remove excess'OiL ........
TO SERVICE CARTRIDGE
•
18
,,,,,,,
_,,,L,,,,,,, ....
.................
.................
CUSTOMER
CLEAN AIR SCREEN
I i
AIR
SPARK
IN-LINE FUEL FILTER (See Fig. '18)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or coo_ing shrouds removed will cause engine damage due to overheating.
Replace the engine oil filter every season or every other" oil
change if the tractor is used more than 100 hours in one
year.
Drain oil from engine crankcase (See "TO CHANGE
ENGINE OIL" in this section of this manual, through
step remove drain plug).
=
Remove oil filter and wipe off filter adapter.
•
Appfy a thin coating of new engine oil to the rubber
gasket on replacement oil filter.
•
•
•
.
With engine cool, remove filter and plug fuel line
sections.
,
Place new _uel filter in position in fue_ line with arrow
pointing towards carburetor.
•
Be sure there are no fuel line leaks and clamps are
properly positioned.
,
Immediately wipe up any spilled gasoline.
(See Fig. 17)
•
PLUGS
Replace spark plugs at the beginning of each mowing
season or after every I O0 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual°
AREAS
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessaryr Make sure the cooling shrouds are
reinstalled.
OIL FILTER
i=1
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
ENGINE
, .....
MUFFLER
(See Fig. 16)
iNTAKE/COOLING
II="I'N'=IN'
RESPONSIBILITIES
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating_ Clean with awire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
CLEAN
i1=1==111'1,
CLAMP
CLAMP
FUEL
FILTER
Install replacement oil filter on filter adapter. Turn oil
filter clockwise until rubber gasket contacts the filter
adapter, then tighten filter an additional 1/2 turn.
FIG. 18
Fill crankcase with new oil (See "TO CHANGE ENGINE OIL" in this section of this manual), Forapproximate capacity see "PRODUCT SPECIFICATIONS" on
page 3 of this manual.
CLEANING
•
Clean engine, battery, seat, finish, etc. of atl foreign
matter_
Start the engine and check for oil leaks. Correct any
leaks before placing engine into full operation.
•
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
•
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
OIL FILTER
FIG. 17
19
' i .....
i ii ......................
i1,,,,,,,i.....
SERVICE AND ADJUSTMENTS
L
.........
,,,
,
,
,.,
==.= =11
i ii...i,r,,i,rl
......................
CAUTION:
i
O
II
O
i
i=
i
,IH,
,_,%Yii,i_,
i
BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
Place motion control lever in neutral (N) position.
Depress
clutch/brake
pedal
fully and set parking
brake.
Place
attachment
clutch
in "DISENGAGED"
position.
Turn ignition key "OFF" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
....... i i,=, N,
= ,
,........
, li, ,,i,=,,,,,,,,ill!,
TRACTOR
TO REMOVE
MOWER
(See Fig. 19)
Mower will be easier to remove from the right side of tractor.
•
o
Place attachment clutch in "DISENGAGED" position,
Move attachment lift lever forward to lower mower to its
lowest position°
.
Roll belt off engine pulley°
•
Disconnect clutch rod from clutch lever by removing
retainer spring,
•
Disconnect anti-sway bar from chassis bracket by
removing retainer spring.,
•
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
o
Disconnect front links from deck by removing retainer
springs,
•
Raise lift lever to raise suspension arms, Slide mower
out from under tractor,
IMPORTANT:
IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED TO THE TRACTOR, THE
R.H. AND LH, SUSPENSION ARMS MUST BE REMOVED
FROM TRACTOR.
TO INSTALL
l ill,,
MOWER
RETAINER
SPRING
ANTI-SWAY
Raise attachment lift lever to its highest position.
•
Slide mower under tractor with discharge guard to right
side of tractor°
•
•
Lower lift lever to its lowest position°
install mower in reverse order of removal instructions.
RETAINER
SPRINGS
(BOTHSIDES)
(See Fig. 19)
•
BAR
FIG. 19
20
i
, ,
ilillllP
TO LEVEL MOWER
HOUSING
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDEo IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TOSIDE,
To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8" to
1/2" lower than the rear when the mower is in its highest
position.
Check adjustment on right side of tractor° Measure distance"D" directly in front and behind the mandrel at bottom
edge of mower housing as shown_
•
Before making any necessary adjustments, checkthat
both front links are equal in length_ Both links should be
approximately 10-3/8".
•
If links are not equal in length, adjust one link to same
length as other link,
•
To lower front of mower loosen nut "E" on both front
links an equal number of tumso
°
When distance "D" is 1/8" to 1/2" Iower at front than
rear, tighten nuts "F" against trunnion on both front
links.
o To raise front of mower, loosen nut"F" from trunnion on
both front links. Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nut "F" against trunnion on both front links°
•
Recheck side-to-side adjustmenL
Adjust the mower whlle tractor is parked on level ground or
driveway.
Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" on page 3 of this manual).
Iftires are over or underinflated, you wilt not properly adjust
your mower.
SIDE-TO-SIDE
ADJUSTMENT
(See Figs° 20 and 21)
-
Raise mower to its highest position°
•
At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground_ Distance"A" on
both sides of mower should be the same or within 1/4"
of each other.
•
If adjustment is necessary, make adjustment on one
side of mower onlyo
•
To raise one side of mower, tighten lift link adjustment
nut on that sider
.
To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 1/8".
.
Recheck measurements
after adjusting°
BOTTOM EDGE
OF MOWER TO
GROUND
BOTTOM EDGE
OF MOWER TO
GROUND
MANDREL
GROUND
LINE
FIG. 20
SUSPENSION
FIG, 22
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
LIFT LINK
ADJUSTMENT
NUT
FIG. 21
NUT "E"
NUT "F"
FRONT LINKS
21
TRUNNION
FIG. 23
SERVIC
TO REPLACE
MOWER
BLADE
AND ADJUSTMENTS
DRIVE
BELT
(See Fig. 24)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL = Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual)°
= Work belt off both mandrel pulleys and idler pulleys.
•
Pull belt away from mower.
BELT INSTALLATION °
Install new belt in reverse order of removal
•
Make sure belt is in all pulley grooves and inside all belt
guides.
Install mower in reverse order of removal instructions.
MANDREL
PULLEY
.
Depress clutch,_rake pedal and engage parking brake.
°
Measure distance between brake operating arm and
nut "A" on brake rod.
°
If distance is other than 1-3/4", loosen jam nut and turn
nut "A" until distance becomes 1-3/4". Retighten jam
nut against nut "A".
°
Road test tractor for properstopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest authorized service centeddepartment.
TO REPLACE
MOTION
DRIVE
BELT
(See Fig. 26)
Park the tractor on level surface° Engage parking brake,
For assistance, there is a belt installation guide decal on
bottom side of left footrest,
IDLER
PULLEYS
°
Remove mower (See "TO REMOVE MOWER" in this
section of this manual.)
.
Remove upper belt keeper.
°
Remove belt from stationary idler and clutching idler.
•
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades
Pull belt toward front of tractor and remove downward
from around engine pulley.
.
MANDREL
PULLEY
o
Install new belt by reversing above procedure.
IMPORTANT:
MAKE SURE UPPER BELT KEEPER IS
POSITIONED PROPERLY BETWEEN LOCATOR TABS.
FIG. 24
ENGINE",,.-._._ Il
PULLEY
_-_
TO ADJUST
BRAKE
(See
CLUTCHING
Your tractor is equipped with an adjustable brake system
which is mounted on the side of the transaxle.
_L-
LOCATOR
TABS
I_
IDLERII-" 1
!
STAT1ONARY"'-4t--
If tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted,
WITH PARKING
/
IF-_-=L-_. 1 I
Fig. 25)
_
"-_"-_"_ UPPER BELT
I
BRAKE "ENGAGED"
IDLER
NUT "A"
NUT
"
l_l
TRANSMISSIONtl
,NPUT
KEEPER
.JiTT-_..
_
L
ARM
FIG. 26
DO NOTTOUCHTHIS NUT. IF FURTHER
BRAKE ADJUSTMENTIS NECESSARY
CONTACT YOUR NEAREST AUTHORIZED
SERVICE CENTEPJDEPARTMENT
FIG. 25
22
,,_,
,
,
_
, ,,
,,,,L
.......
lU
,,un !,
: ....
SERVICE AND ADJUSTMENTS
TO ADJUST MOTION
(See Fig. 27)
CONTROL
LEVER
TO ADJUST
WHEEL
ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructionsin the Assembly
section of this manual,
The motion control lever has been preset at the factory and
adjustment should not be necessary_
If for any reason the motion control lever will not hold its
position while at a selected speed, it may be adjusted at the
friction pack located on the right side of transmission.
•
Park tractor on level surface. Stop tractor by turning
ignition key to "OFF" position, and engage parking
brake.
FRONT WHEEL
TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center!department.
•
Adjust motion control lever by tightening adjustment
locknut one half (1/2) turn.,
NOTE: If for any reason the effort to move the motion
control lever becomes too excessive, reverse the above
adjustment procedure by loosening Iocknut 1/4 to 1/2 turn.
Road test tractor after adjustment and repeat procedure if
necessary.
TRANSMISSION
STEERING
TO REMOVE WHEEL
(See Fig. 28)
,,
•
REMOVAL/REPLACEMENT
•
•
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See "PURGE TRANSMISSION" in the Operation section of this manual
,
.
FOR REPAIRS
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
Repair tire and reassemble°
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square keyReplace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer° Tire sealant also prevents tire dry rot and
corrosion.
WASHERS
RETAINING
RING
ADJUSTMENT
LOCKNUT
!
FIG. 27
AXLE COVER
SQUARE KEY
(REAR WHEEL ONLY)
FIG. 28
23
TO START ENGINE WiTH A WEAK BATTERY
(See Fig. 29)
A
Q ,_- _.
._
_
I -"
TO REPLACE HEADLIGHT BULB
CAUTION: Lead-acid batteries generateexplosivegases. Keepsparks, flame
and smoking materials away from bat*
teries.
Always wear eye protection
when around batteries.
Pull bulb holder out of the hole in the backstde of the
grill
°
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the gritl.
Close hood.
INTERLOCKS
•
TO REMOVE HOOD
(See Fig. 30)
Connect the other end o_ the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
BLACK cable first from chassis and then from the fully
charged battery_
RED cable last from both bakeries.
POSITIVE TERMINAL
AND GRILL
•
Raise hood.
•
Unsnap headlight wire connector.
•
Stand in front of trsctoL G rasp hood at sides, tilt toward
engine and lift off of tractor.
•
To replace, reverse above procedures.
HOOD
HEADLIGHT
WIRE
CONNECTOR
FIG. 30
POSITIVE TERMINAL
NEGATIVE
TERMINAL
FIG. 29
24
The
ASSEMBLY
NEGATIVE TERMINAL
CHARGED
BATTERY
in the
FUSE
Replace with 30 amp automotive-type plug-in fuse.
fuse holder is located behind the dash°
Connect each end of the RED cable to the POSITIVE
(+) terminal of each battery, taking care not to short
against chassis°
Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery
TO REMOVE CABLES, REVERSE ORDER -
•
RELAYS
Check wiring° See electrical wiring diagram
Repair Parts section of this manual
TO REPLACE
TO ATTACH JUMPER CABLES -
•
AND
Loose or damaged widng may cause your tractor to run
poorly, stop running, or prevent it from starting_
IMPORTANT:
YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE
GROUNDED
SYSTEM.
THE OTHER
VEHICLE
MUST ALSO
BE A 12 VOLT
NEGATIVE
GROUNDED
SYSTEM.
DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
•
Raise hood°
=
°
if your battery is too weak to start the engine, it should be
recharged,
if "jumper cables"
are used for emergency
starting, follow this procedure:
,
•
SERVICE AND ADJUSTMENTS
ENGINE
ACCELERATION
•
TO ADJUST THROTTLE
(See Fig. 31)
CONTROL
CABLE
•
With engine not running, move throttle control lever
from slow (,,_) to choke (l\l) position. Slowly move
lever from choke (N) to fast (,_) position.
•
Check to see if hole in throttle lever and hoFein speed
control bracket are aligned,
•
If holes are not aligned, loosen cable clamp screw and
align the holes by inserting a pencil or a t/4" driil bit
through both holes°
•
Pull throttle cable up to remove slack and tighten cable
clamp screw_ Remove alignment pencil or dritl bito
TO ADJUST
CARBURETOR
slow (,I_.) to fast
or dies, turn idle
adjusting needle out (counterclockwise)
1/8 turn.
peat test and continue
to adjust, if necessary,
engine accelerates
smoothly.
position,
The throttle contro_ has been preset at the factory and
adjustment should not be necessary. Checkadjustment as
described below before loosening cables if adjustment is
necessary, proceed as follows:
TEST-
Move throttle control
lever from
If engine hesitates
High speed stop is factory adjusted.
Do not adjust damage may result°
IMPORTANT:
NEVER TAMPER
W_TH THE ENGINE
GOVERNOR,
WHICH iS FACTORY
SET FOR PROPER
ENGINE SPEED OVERSPEED1NG
THE ENGINE ABOVE
THE FACTORY
HiGH
SPEED
SETTING
CAN BE
DANGEROUS°
IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING,
CONTACT
YOUR
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT,
WHICH HAS PROPER EQUIPMENT
AND
EXPERIENCE
TO
MAKE
ANY
NECESSARY
ADJUSTMENTS.
CABLE CLAMP
SCREW
(See Fig. 32)
SPEED CONTROL
BRACKET
The carburetor has been preset at the factory and adjustment should not be necessary. However, minor adjust_
ment may be required to compensate for differences in fuel,
temperature, altitude or loado If the carburetor does need
adjustment, proceed as follows:
in general, turning the adjusting needles in (clockwise)
decreases the supply of fuel to the engine giving a leaner
fueVair mixture. Turning the adjusting needles out (counterclockwise) increases the supply of fuel to the engine giving
a richer fuel/air mixture.
THROTTLE
LEVER
IMPORTANT:
DAMAGE TO THE NEEDLES AND THE
SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS
TURNED IN TOO TIGHT.
FIG. 31
NOTE: The carburetor on this engine is low emission° It is
equipped with an idle fuel adjusting needle with a limiter
cap, which allows some adjustment within the limits allowed
by the cap. Do not attempt to remove the limiter cap, The
limiter cap cannot be removed witho utbreaking the adjusting
needle.
•
Be sure you have a clean air filter and the throttle
control cable is adjusted properly (see above).
=
Start engine and allow to warm for five minutes.. Make
adjustments with engine running and shift/motio n control
lever in neutral (N) position.
•
Idle speed setting - With throttle control lever in slow
(,_) position, engine should idle at 1750 RPM. If
engine idles too slow or fast, turn idle speed adjusting
screw in or out until correct idle is attained.
•
,
IDLE SPEED
ADJUSTING
SCREW
IDLE FUEL /
ADJUSTING
NEEDLE
.Id!_..._ue.I
needle SettinQ - With throttle control lever in
slow (-ai.) position, turn idle fuel adjustment needle in
(clockwise) until engine begins to die and then turn out
(counterclockwise) until engine runs rough. Turn needle
to a point midway between those two positions.
Recheck idle speed.
(,,_)
fuel
Reuntil
/
_
'"
tl IIIr
FIG. 32
Readjust if necessary_
25
-
J ]
STO
Immediately prepare your tractor for storage at the end of
the season or if the tractor will not be used for 30 days or
ENGINE
more°
FUEL SYSTEM
IMPORTANT:
iT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,
FUEL HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE.
ACIDIC GAS CAN DAMAGE THE FLIEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
,,
Drain the fuel tank.
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Never
Allow store
the engine
to coot
CAUTION:
the tractor
with
before storing in any enclosure.
I_
TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etco Store in a
clean, dry area°
•
CIeanentiretractor(See"CLEANING"intheCustomer
Responsibilities section of this manual).
o
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
°
Lubricate as shown in the Customer Responsibilities
section of this manual°
•
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear° Replace if necessary_
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
Fully charge the battery for storage.
•
After a period of time in storage, battery may require
recharging.
,
°
Start the engine and let it run until the fuel lines and
carburetor are empty.
,
Never useengine orca_buretorcleaner products in the
fuel tank or permanent damage may occur.
Use fresh fuel next season.
=
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during storage_ Add stabilizer to gasoline in fuet tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor, Do
not d rain the gas tank and carburetor if using fuel stabilizer.
ENGINE
OIL
Drain oil (with engine warm) and replace with clean engine
oil
(See "ENGINE" in the Customer Responsibilities
section of this manual).
BATTERY
°
=
CYLINDERS
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be
disconnected and battery cleaned thoroughly (see q'O
CLEAN BATTERY AND TERMINALS" in the Customer Responsibilities section of this manual),
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
-
Remove spark plug(s)..
-
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
Turn ignitionkey to"START" position for a few seconds
to distribute oil.
°
Replace with new spark plug(s).
OTHER
°
Be sure battery drain tube is securely attached.
•
Do not store gasoline from one season to another.
°
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
°
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problemso
°
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
,
Cover your tractor with a suitable protective cover that
does not retain moisture: DO not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
TROUBLESHOOTING
POINTS
i.,,' ,i.........
PROBLEM
iiiiiiii
,
CAUSE
i,
........
IIIr'l"'ll I
I'111III
1,
Out offuef
2
3_
4.
5
6,
7,
Engine not "CHOKED"
Engine flooded,
Bad spark plug
Dirty air filter.
Dirty fuel tilter.
Water in fuel
8,
9,
Loose or damaged wir}ng
Carburetor out of adjustment
10,
propariy_
1,
Fill fuel tank
2.
3,
4
5.
6.
7
See "TO START ENGINE" in Operation section,
Wait severer minutes before attempting to start
Replace spark plug
Clean/replace air filter.
Replace fueF fitter,
Drain fuel tank and carburetor, refill tank w_th fresh
gasoline and replace fuel fitter
Check eli wiring.
See "To Adjust Carburetor" in Service Adjustments
section
8,
9,
Engine valves out of adjustment,
10.
,,11,,
Hard to start
iiiiiiii
iii
Contact an authorized service center/departmento
i1,,,i,1,1,,11,,
,
,........
1.
2_
34
5
6,
7
Dirt3, air fiffer.
Bad spark plug.
Weak or dead battery.
Dirty fuel tilter,
Stale or dirty fuel,
Loose or damaged wiring
Carburetor out of adjustmenL
I
2,
3,
4.
5.
6.
Clean/replace air filter.
Replace spark plug.,
Recharge or replace battery
Replace fuel tilter,
Drain fuel tank and reffif wilh fresh gasoline,
Check a{l wiring.
7,
See "To Adjust Carburetor"
section,
8.
Engine valves out of adjustment.
8.
Contact an authorized
Depress clutch/brake pedal,
Disengage attachment clutch
Recharge or replace battery,
Replace fuse
Clean battery terminals,
Check all widngo
Checldreptace ignition switch.
Check]replace solenoid or starter.
Contactan authorized service centerldepartment.
_L'llllll....
Engine will not turn over
,:::
CORRECTION
_r
Will not start
,,,,,,,,,
I1''111
In Service Adjustments
service center/departmenL
'111
II "M '1
1
2
3,
4.
C{utch/brake pedal not depressed.
Attachment clutch is engaged
Weak or dead battery,
Blown fuse,
5
6,
7
8,
Corroded battery terminals
Loose or damaged wiring
Faulty ignition switch.
Faulty solenoid or starter.
9.
Faulty operator presence switch(es)_
t4
2.
3
4
5_
6.
7.
8.
9,
Engine clicks but will not
start
1
2.
3
4
Weak or dead battery.
Corroded battery terminals,
Loose or damaged wiring.
Faulty solenoid or starter.
1.
2
3.
4
Recharge or replace battery.
Clean battery terminals
Check all wiring
Check/repiace sorenoid or starter.
Loss of power
1,
2.
3
4
5.
6,
7,
8.
9
Cutting too much grass/too fast°
Throttle in "CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air filter,
Low otl level/dirty oil
Fault,,, spark plug
Dirty fuel filter
Stale or dirty fuel,,
Water in fuel_
1,
2
Set in "Higher Cut" position!reduce
Adjust throttle control
3
4,
5.
6_
7.
8.
9.
Clean underside of mower housing.
Clean/reptace air filter.,
Check oil level/change oil,
Clean and regap or change spark ptug.
Replace fuel filter.
Drain fuel tank and refi{I with fresh gasoline,
Drain fuel tank and carburetor, retili tank with fresh
gasoline and replace fuet filter,
Connect and tighten spark plug wire.
Clean engine air screen/fins
Clean!replace muffler,,
Check all wiring,
See "To Adjust Carburetor" in Service Adjustments
section.
i,,,i,iiii,i
,i,, i
10.
11.
12
13
14_
Spark plug wire loose
Dirty engine air screen/fins .....
Dirty/clogged muffler,
Loose or damaged wiring
Carburetor out of adiustment
t5,
Engine valves out of adjustment,
i,iiii i
Excessive
vibration
ii , ii
,11111i
1,,
2,
Worn, bent or loose blade
Bent blade mandrel
3.
Loose/damaged
10
11_
12,
13,
14,
15,
Contact an authorized
speed
service centerldapartment,
i
t,
2_
3
part(s),
27
Replace blade Tighten blade bolt
Replace blade mandrel.
Tighten loose part(s) Replace damaged parts.
TROUBLESHOOTING
PROBLEM
CAUSE
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
1.
FauIty operator-safety
Poorcut-uneven
12.
Mower blades wili not
rotate
POINTS
CORRECTION
1
Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department
Worn, bent or loose blade,
Mower deck not level
1,
2.
Replace blade Tighten blade bolt,
Level mower deck,
3.
4
5
Buildup of grass, leaves, and trash under mower
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels,
3
4,
5,
Clean underside of mower housing
Replace blade mandrel,
Clean around mandrels to open vent holes,
1,
2.
3
4
Obstruction in clutch mechanism
Worn/damaged mower drive belt
Frozen idler pulley
Frozen blade msndre!,
1,
2.
3
4,
Remove
Replace
Replace
Replace
Poor grass discharge
2
3
4
5,
6
7.
8,,
9.
10,
11,
presence control system
Engine speed too slow,
Travel speed too fast
Wet grass,
Mower deck not leve!,,
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower,
Mower drive belt worn,
Blades improperly installed,
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels
1
2
3
4,
5.
6.
7
8.
9,
10,
11,
obstruction.
mower drive belt
Idler pulley
blade mandrel.
Piece throttle control in "FAST" position
Shift to slower speed.
Allow grass to dry before mowing.
Level mowerdeck
Check tires for proper air pressure,
Replacetsharpen blade,, Tighten blade bolt.
Clean underside of mower housing
Replace mower drive belt,
Reinstall blades sharp edge down.
Replace with blades listed in this manual,,
Clean around mandrels to open vent holes
Headlight(s) not working
(if so equipped)
l r
switch iS "OFF'r
1
Turn switcli "ON"
2'
3
4.
5,
Bulb(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse,,
2.
3
4,
5,
Replace bulb(s),
ChecWrepiace light switch
Check widng and connections,
Replace fuse
Battery will not charge
1
2
Bad battery cell(s),
Poor cable connections.
3
4.
Faulty regulator (if so equipped)
Faulty alternator
1.
2,
3,
4
Replace battery,
Check/clean all connections
Replace regulator
Reptace alternator
Loss of drive
1,
2
3,
Freewheel control in "disengaged" position
Motion drive belt worn, damaged, or broken,
Air trapped in transmission during shipment
or servicing,
1.
2
3,
Place freewheel cent[el in "engaged"
Replace motion drive belt
Purge transmission
Engine "backfires"
when turning engine
"OFF"
.....
1.
Engine throttle control net set at =SLOW"
position for 30 seconds before stopping engine
I
Move thro_e control to "SLOW" position and altow
to Idle for 30 seconds before stopping engine.
28
positiOnr
TRACTOR
- - MODEL NUMBER
917.258553
SCHEMATIC
0111o
RED
SLACK
BATTERY
__
,
RED
RED
D
FUSE 30 AMP.
AMMETER
(OPTIONAL)
t
I
I-(3
WHITE
0
L .......
.....
J
iiL_
J
CLUTCH / BRAKE
(PEDAL UP)
STARTER
l
sLAcK
WHITE
o ooo0P, O
WHITE
/__
I
I
SWITCH
_
I
_
I
I
___.__
(_
l
I
7
I--
, BLACK _
I _LACK
BLACK
(CLUTCH OFF)
___
!
GROUNDING
CONNECTOR
)
METER
HOUR
(OPTIONAL)
BLACK
r
........
J ___/k_FUEL_
1
UNIT
IGNITION
(_
t
'Z_" LINE'
1
I
I
I
CHARGING
SYSTEM OUTPUT
3 AMP DO @ 31800 RFM
FUELSHUT-OFF
.
_______ SOLENOID1
BLUE
I_
J
_
GAP
_'
PLUG
(2 PLUGS ON
TWIN CYL. ENGINES)
_)
_
28 VOLTS AC MIN, @ 3600 RPM
(CHARGING
SYSTEM D_SCONNECTED}
_iI_
- _
ORANGE
IGNITION SWITCH
POSITION CIRCUIT
"MAKE"
OFF
G +M+L
RUN/LIGHT B + L
RUN
B+ L
NONE
A+Y
NONE
START IB+L+S
NONE
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
BROWN
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THELIGHTS
WILL CHANGE WITH ENGINE
A
SPEED, AT IDLE THE LIGHTS
w
WILL DIM. AS THE ENGINE IS
NON-REMOVABLE
SPEEDED UP, THE LIGHTS
CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
HEADLIGHTS
©
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
29
/_7
REPAIR PARTS
TRACTOR
-- MODEL NUMBER
917.258553
ELECTRICAL
-- ....
22
---
-.
21
26
2O
33
30
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.258553
ELECTRICAL
KEY
NO.
PART
NO.
1
2
3
4
6
7
8
9
16
19
20
21
146140
74760412
STD551025
STD551125
STD541025
109238X
156417
't09596X
153664
STD551125
73350400
147430
22
24
25
4152J
4799J
146147
26
28
29
30
31
32
33
40
41
42
43
44
45
52
70
108824X
4207J
121305X
140301
124211X
141226
109310X
156442
71110408
131563
145673
736404O0
121433X
141940
142621
NOTE:
DESCRIPTION
Battery 12 Volt 30 Amp
Bolt, Hex Head 1/4-20 unc x 3/4
Washer
Washer
Nut
Tube, Plastic, 12"
Case, Battery Mech Hinge
Clamp, Hose
Switch, Tnterlock Push-In
Washer, Lock
Nut, Hex, Jam 1/4-20 UNC
Harness, Light Socket
(Includes 4152J)
Bulb, Light
Cable, Battery, 6 Gauge, Red, 11"
Cable, Battery, 6 Gauge, Red, W/16
Wire
Fuse, 30 Amp
Cable, Ground, 6 Gauge, Black, 12"
Switch, Plunger
Switch, Ignition
Nut, Ignition
Cover, Key Switch
Key, Ignition
Harness, Ignition
Bolt, Hex Head, Fin° 1/4-20 x 1/2
Cowr, Terminal, Red
Solenoid
Nut Keps Blk Hex 114_20 UNC
Ammeter Rectangular 6 Amp
Protection Wire Loop
Harness Engine
All component dimensions
1 inch = 25_4 mm
31
given in U.S. inches
REPAIR PARTS
TRACTOR
CHASS!S
- - MODEL NUMBER
917.258553
AND ENCLOSURES
29
28
58
12
53
31
2
55
7
14
14
37
54
6O
10
71
14
3
32
REPAIR PARTS
TRACTOR
CHASSIS
-- MODEL NUMBER
917.258553
AND ENCLOSURES
KEY
NO.
1
2
3
4
5
9
10
11
12
13
14
17
18
25
26
28
29
30
31
37
38
39
51
52
53
54
55
57
58
60
64
71
74
122
123
140
142
143
144
145
147
_-
PART
NO.
159527
140356
17490612
19131216
155272
150156X011
STD533710
155927
145660
155936
'17490608
144983X558
126938X
19131312
STD541437
145t98X558
145200
t51287X558
139976
17490508
139886
139887
73800400
19091416
145201
'17030814
145202
STD5225P7
150127
72140606
154798
73680400
73680600
157301
157927
150556
156095
154966
154207
156524
74760412
5479J
DESCRIPTION
Chassis Assembly
Drawbar
Screw, Thd° Roll. 3/8-16 x 3/4
Washer 13/32 x 3/4 x 16 Gauge
Bumper Hood/Dash
Dash
Bolt, Carriage 3/8-16 x 3/4.
Panel, Dash, L.H.
Clip Tinnerman Grille P/L
Panel, Dash, R.H.
ScrewThdrot 3/8-16 x 1/2
Hood Assembly
Bumper Hood
Washer t 3/32 x 13/! 6 x 12 Gauge
Nut
Grille w/Clips MS-558
Lens, Grille
Fend/Ftrest Pnt STLT N HLD 558
Bracket, Fender Support
Screw, Thdrol 5/16-18 x 1/2
Pivot Bracket Assembly, L.H.
Pivot Bracket Assembly, R°H°
Nut Lock w/Insert 1/4-20 UNC
Washer 9/32 x 7/8 x 16 Ga_
Bracket Grille Pickoff LH
Screw Spiderleck Hex Hd #8-7/8
Bracket Grille Pickoff RH
Bolt, Fin Hex 1/4-20 UNC x .75
Duct Air Engine P/L LT
Bolt Rdhd Sqnk 3/8-!6 UNC x 3/4
Dash Lower STLT
Nut Crownlock 1/4-20unc
Nut Crownlock 3/8d 6 UNC
Bracket, Shift STLT
Screw TT #10-32 5 38 Flange
Bracket Chassis Front
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
RJod Pivot Chassis/Hood
Bolt Hex Hd 1/4-20unc x 3/4
Plug, Button
NOTE: All component dimensions given in U,S,. inches
1 inch = 25.4 mm
33
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
DRIVE
34
917.258553
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.258553
DRIVE
KEY
NO.
1
2
3
8
10
15
16
18
19
21
22
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
41
42
44
45
46
47
48
49
50
5t
52
53
55
56
57
59
PART
NO.
150071
142431
143995
154792
76020416
74490544
73800500
74780616
73800600
130564
145627
73350600
106888X
t9131316
76020412
145204
124236X
130807
127275X
74760512
155071
t20183X
t9211616
1572H
123674X
74760644
4470J
154777
19131312
105706X
110812X
12000039
127783
154604
123205X
74760624
73680600
73680500
105710X
105709X
74760620
140294
140312
KEY
NO.
DESCRIPTION
Transaxie Assembly
Spring, Return, Brake
Pulley, Transaxle
Rod Shift Hydro LT
Pin Cotter 1/8 x 1 CAD
Bolt Hex Flghd 5/'16-18 Gr, 5
Nut Lock HexW!Ins. 5/16-18 Unc
Bolt Fin Hex 3/8-16 Uric x 1 Gr_ 5
Nut Lock Hex W/Wsh 3/8-16 Unc
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Nut, Hex Jam 3/8-16 Unc
Spring, Brake Rod
Washer
Pin Cotter 1/8 x 3/4 CAD_
Rod, Parking Brake
Cap, Parking Brake
Bracket, Transaxle
Keeper Belt Lh
Bolt HexHd 5/16-18 Unc x3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
Pin, Roll
Pulley, Idler, Flat
Bolt
Spacer, Split
Keeper, Belt Idler
Washer 13/32 x13/16 x 12 Gauge
Bearing, Nylon
Washer, Hardened
Ring, Klip
Pulley, Idler, V-Groove
BetlcrankAssembly
Clutch
Retainer, Belt
Bolt
Nut Crownlock 3/8-16 UNC
Nut, Crownlock 5/16-18 Unc
Link, Clutch
Spring, Return, Clutch
Bolt Hex 3/8-16 x 1-1/4
V-Belt, Ground Drive
Keeper, Center Span
61
62
63
64
65
66
70
71
72
73
74
75
76
77
78
81
82
83
84
86
87
88
89
90
91
92
93
94
95
96
97
98
100
102
103
104
105
106
116
118
121
PART
NO.
17490612
8883R
140186
71t70764
10040700
154778
134683
140158
19132012
156347
121199X
121749X
12000001
123583X
121748X
156046
123782X
19171216
140548
71208
19212016
12000008
154882
124346X
74780536
74780524
142564
140462
144643
4497H
140469
735t0600
19111216
141322
73940800
140156
71070516
74780520
72110610
154774
154419
DESCRIPTION
Screw Thdrol. 3/8-16 x 3/4 Tyo TT
Cover, Pedal
Pulley, Engine
Bolt Hex 7/t6-20 x 4 Gr. 5
Washer
Keeper Belt Engine Full Proof
Keeper Belt Engine
Strap Torque Lh Hydro 18/20" T
Washer 13/32 x 1-1/4 x 12 Gauge
Strap Torque Rh Hydro 18/20" T
Spacer, Split
Washer 25/32 x '1-1/4 x 16 Gauge
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Gauge
Shaft Asmo Cross Hydro 20" Tires
Spring Torsion T/A
Washer t7/32 x 3/4 x 16 Ga.
Rod, Tie Hydro 20" Tires
Bushing Rod Strig, 629/632 ID
Washer 21/32 x 1-1/4 x 16 Ga.
Ring Klip #5304-62
Console, Shift
Nut Self-Thd Wsh-hd 1/4 Zinc
Bolt Fin Hex 5/16-18 x 2-1/4
Bolt Fin Hex 5/6-18 Unc x 1 -t/2
Line Fuel Hydro 4"
Fan, Hydro 7"
Control Bypass Hydro 20" Tires
Retainer Spring .,
J -7_
...'nc /Cad
Keeper Bolt Rh Hydro 0750.18/20"
Nut Keps Hex 3/8-16 Uric
Washer 11/32 x 3/4 x _16Ga.
Washer Beltville .501D x 1.50D
Nut Hex Jam Toplock 1/4-20 Unf
Arm, Control Hydro
Screw Cap Hex 5/16 x 18 x I
Bolt Fin Hex 5/16-18 Unc x 1-1/4
Bolt Rdhd Sqneck 3/8-!6 x 1_25
Spacer Belicrank
Nyliner Clutching STL
NOTE: All component dimensions given in U.So inches
1 inch = 25,.4 mm
35
REPAIR PARTS
TRACTOR
STEERING
- - MODEL NUMBER
917.258553
ASSEMBLY
t _-
-j
"_63
I
t
62
67
,
11
_
\
40
\
\
\
\
66
REPAIR PARTS
TRACTOR
STEERING
- - MODEL NUMBER 917.258553
ASSEMBLY
KEY
NO.
PART
NO.
I
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
20
22
121472X
154427
156483
157473
6266H
121748X
19272016
12000029
3366R
156438
STD551137
154779
73901000
156546
57079
124035X
126684X
71200410
23
25
26
27
28
29
3O
32
36
37
38
39
40
41
42
43
44
46
47
51
53
54
62
63
65
66
67
68
69
70
127501
154406
126847X
136874
19131416
17490612
STD561210
130465
155099
152927
126805X
19133808
STD541537
100711L
145054
12!749X
153720
121232X
6855M
STD541431
73680600
74780520
156594
STD523710
154780
1544O4
74781O44
154429
160367
74780636
DESCRIPTION
Steering Wheel
Axle Assembly STMP Dropped STL
Spindle Assembly, L.H.
Spindle Assembly, R_H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Draglink Extended Stamped
Washer, Lock
Bearing Axle STLT/GT
Nut, Lock, Flange 5/8-1t UNC
Shaft Assembly, Steering
Washer, Thrust .515 x .750 x .033
Support, Shaft
Washer, Shim 1/4 x 5/8 x .062
Screw, Hex Socket Head
1/4-20 x 5/8
Pittman Shaft Assembly
Bracket, Steering
Bushing, Link, Drag
Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge
Screw, Thd., Rollo 3/8-16 x 3/4
Pin
Rod, Tie
Bushing, Steering
Screw
Insert, Steering Wheel
Washer 13/32 x 2-3/8 x 8 Gauge
Gripco Nut
Adaptor, Steering Wheel
Boot, Steering Shaft
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Shaft Steering LRoLT
Cap, Spindle
Fitting, Grease
Nut Lock Hex w/Ins. 5/16-18 UNC
Nut, Crownlock 3/8-16unc
Bolt Fin Hex 5/16-18 UNC x 1-1/4
Kit Steering Asm Service
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Spacer Axle
Bearing Arm Pittman
Bolt, Fin Hex 5/8-11 UNC x 2-3/4
Axle, Brace
Spacer, Brace, Axle
Bolt, Fin Hex 3/8-16unc x 2-1/4
NOTE: All component dimensions given in U.S. inches
1 inch = 25°4 mm
37
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.258553
SEAT ASSEMBLY
5
23
KEY
NO.
PART
NO.
1
2
3
4
5
6
7
8
9
10
12
13
14
140123
140551
STD523710
'1913t6'10
145006
STD541437
124181X
17490616
19131614
155925
t21246X
t21248X
72O50411
KEY
NO.
DESCRIPTION
Seat
Bracket, Pivot, Seat
Bolt
Washer 13/32 x ! x 10 Gauge
Clip, Pushqn Hinged
Nut
Spring, Seat
Screw, Thd., Roll 3/8-16 x 1
Washer 13/32 x 1 x 14 Gauge
Pan, Seat Emboss QCK Conn_
Bracket, Switch Mounting
Bushing, Snap
Bolt, Carriage 1/4-20 x 1-3/8
15
16
17
21
22
23
24
25
26
PART
NO.
DESCRIPTION
134300
Spacer, Split _28 x .88
121250X
Spring
123976X
Lecknut, Flange 1/4 Grade 5
153236
Bolt, Shoulder 5/16-18 UNC
STD541431 ..... Nut "
74780814
Bolt, Hex Head, Fin.
1/2-13 x 7/8 Grade 5
19171912
Washer 17/32 x 1-3/16 x 12 Gauge
127018X
Bolt, Shoulder 5/16-18 x.62
STD551150
Washer, Lock
NOTE: All component dimensions given in U.S. inches
1 inch = 25°4 mm
38
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.258553
DECALS
21
2
9
6
3
18
7
7
18
4
13
1
15
13
21
16
2O
8
\
11
12
5
14
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
156811
15O333
160278
160279
12-113-64
133644
149407
156787
146709
156439
142341
146046
WHEELS
2_
0
_mlwlm!
÷=_,
t
_
I
',
I
t
I
KEY
NO.
DESCRIPTION
Decal,
Decal,
Decal,
Decal,
Decal
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
Decal,
13
t4
15
16
18
2O
21
Oper. Instr.
Cap Cnsmr Help Line
Hood, R.H.
Hood, LHo
Hp Engine
Customer Maintenance
Side Panel
Deck Mower EZ3
Fender, Craftsman
Fender Danger
Drawbar Cntrl Mvt Hyd Lt
V_Belt Drive Schematic
=.
KEY
NO.
& TIRES
1
2
3
4
5,8
.... 4,10
7
11
39
PART
NO.
147138
160396
146710
138047
151301
149516
156810
138311
154515
154516
160653
160654
PART
NO.
59192
65139
106222X
59904
5
6
7
8
9
10
106732X427
278H
9040H
106108X427
138468
7152J
11
--
104757X
t44334
DESCRIPTION
Decal, Chassis, 42"
Decal, V-Belt Schematic
Decal, Insert Wheel Steering
Decal, Battery Diehard
Decal, ins° Hood
Decal, Battery Dngr/Psn Eng
Decal, Fender Auto Sears Gold
Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Owner's Manual, English
Owner's Manual, Spanish
DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item Only)
Rim, Front
Fitting, Grease (Front Wheel Only)
Bearing, FIange (Front Wheel Only)
Rim, Rear
Tire, Rear
Tube, Rear Tire
(Not Provided, Service Item Only)
Cap, Axle
Sealant, Tire 10 oz.
NOTE: All component dimensions given in U,So inches
1 inch = 25.4 mm
REPAIR PARTS
TRACTOR
- - MODEL NUMBER
917.258553
ENGINE
8O
!4
15
4
(
29
23
OPTIONAL
EQUIPMENT
Spark Arrester
35
4O
REPAIR PARTS
TRACTOR
-- MODEL NUMBER
917.258553
ENGINE
KEY
NO.
1
2
PART
NO.
147025
17720410
4
14
15
16
23
29
31
32
33
35
37
38
137350
13280328
13200300
STD551237
156123
137180
109202X
123549X
123487X
17490512
137O4O
.......
40
44
124028X
17490412
46
62
77
79
80
81
19091416
STD551131
19101216
M740108025
74760508
128861
NOTE:
DESCRIPTION
Control, Throttle
Screw, Hex Head, Thread Cutting
1/4-20 x 5/8
Engine, (See Breakdown) Kohler
Model Noo CV15S-41526
Muffler
Nipple, Pipe 3/8 NPT x 3-1/2
Elbow, Standard 90 °, 3/8-18 NPT
Washer
Shield, Heat
Arrestor, Spark
Tank, Fuel
Cap Assembly, Fuel Tank, Vented
Clamp, Hose
Screw Thdrol 5/16-18 x 3-4 Tyt
Line, Fuel
Plug, Oil Drain
(Order From Engine Manufacturer)
Bushing, Snap, Fuel Line
Screw, Hex Washer Head, Thd.., Roll..
1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Gauge
Washer, Lock
Washer 5/16 x 3/4 x 16 Ga.
Bolt Hex
Bolt Hex Hd 5/16-'18 Unc x 1/2
Nut Flange 1/4-20 Starter Nut
All component dimensions given in UoS. inches
1 inch = 25.4 mm
41
REPAIR PARTS
TRACTOR
MOWER
- - MODEL NUMBER
917.258553
LIFT
7
8
l
I
I
!
49
!
i
I
/
30
3
\
13
26
4
11
5
13
19
I
20
13
15
32
2O
19
15
32
42
REPAIR PARTS
TRACTOR
MOWER
- - MODEL NUMBER
917.258553
LIFT
KEY
NO.
PART
NO,
1
2
3
4
5
6
7
8
1t
12
13
15
16
17
18
159460
159471
105767X
12000002
19211621
120t83X
125631X
122365X
'139865
139866
4939M
127218
73350800
130171
73800800
19
20
23
24
25
26
27
28
29
30
31
32
49
50
139868
3146R
110807X
19131016
2876H
76020308
126971X
73350600
138057
150233
140302
73540600
145212
110452X
DESCRIPTION
Lift Lever inner Wire Assembly
Shaft Assembly, Lift
Pin, Groove
E-Ring
Washer 21/32 x I x 21 Gauge
Bearing, Nylon
Grip, Handle, Fluted
Button, Plunger, Red
Link, Lift, Loll.
Link, Lift, R.H.
Retainer Spring
Link, Front
Nut, Hex, Jam 1/2-13 UNC
Trunnion
Locknut, Hex, with Washer Insert
1/2-13 UNC
Arm, Suspension, Rear
Retainer Spring
Nut, Special
Washer 13/32 x 5/8 x '16 Gauge
Spring
Pin, Cotter 3/32 x 1/2
Red, Adjust, Lift
Nut, Hex, Jam 3/8-16 UNC
Knob, infinite Height Adjustment
Trunnion, Inf Height
Bearing, Pvt, Lift Spherical
Nut, Crownlock 3/8_24
Nut Hex Flange Lock
Push Nut
NOTE" All component dimensions given in U,So inches
1 inch = 25.4 mm
43
REPAIR PARTS
TRACTOR
MOWER
-- MODEL NUMBER
917o258553
DECK
76
77
21
1t6
113 111
-_
22
114
24
i
\
2
11
i
118 _
1
25
26
:
16
15.-_
28
29
18
6
44
"
27
REPAIR PARTS
TRACTOR
MOWER
- - MODEL NUMBER
917.258553
DECK
KEY
NO.
PART
NO.
1
2
3
4
5
6
8
9
10
11
12
13
144393
STD533107
138017
138440
STD624008
130832
850857
STD551137
140296
134149
129895
137645
14
15
15
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
40
41
43
44
45
46
48
49
•50..
51
52
53
54
55
56
128774
1'10485X
140329
72110610
72140505
132827
136888
STD541431
134753
131267
105304X
123713X
110452X
130968
19111016
131491
157722
129953
129861
137266
STD533717
133835
131494
19131316
STD541437
133551
140083
140088
STD624003
137729
133944
133940
1313_40.
STD541410
139888
131845X900
133943
140084
122052X
KEY
NO.
DESCRIPTION
Mower Housing
Bolt
Bracket Assembly,Sway Bar, Front
Bracket Assembly, Sway Bar
Retainer Spring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 125 Grade 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Ball
Shaft Assembly, Mandrel, Vented
(Includes Key Number 6)
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 3/8-16 x 1-1/4
Bolt, Carriage 5/16-18 x5/8
Bolt, Shoulder
Baffle, Vortex
Nut Crownlock 5/t6-t8 UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shieid, Deflector
Washer 11/32x5/Bx16Gauge
Rod, Hinge
Screw Thd Rolling Wase Head
Washer, Spacer
Pulley, Mandre!
Nut, Toplock, FIanged
Bolt
Fastner, Christmas Tree
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Gauge
Nut Crownlock3/8-16 UNC
Rod, Pivot, with Nibs
Rod, Clutch, Secondary, with Nibs
Guard, Mandrel, L.H.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
58
59
67
68
7'1
72
73
74
75
76
77
78
79
80
81
82
83
84
85
92
101
102
103
104
105
106
111
112
113
1 t4
t15
116
117
118
119
12t
128
129
130
131
132
PART
NO.
140086
141043
149846
144200
142427
131870
127847
121748X
!2000029
128903
127845
154809
127498
153701
73350600
142028
120958X
156084
72140618
STD541437
136420
7116't010
19061216
STD551110
130758
2029J
155197
155198
17490512
73510500
72110504
137644
t33957
73930600
19121414
143723
153390
19131312
STD523710
STD533710
19132203
--
130794
--
t454t 1
DESCRIPTION
Spring, Torsion Brakes
Guard, TUV Idler
Knob Custom Oval
V-Belt
Rod, Clutch, Primary, with Nibs
Spring, Return
Arm, Clutch, Secondary
Washer 25/32 x 1-5/8 x 16 Gauge
Ring, Ktip
Bolt, Shoulder 3/8-16 UNC x 1.44
Keeper, Spring
Lever Asmo Clutch Pri Plm STLT
Bushing, Large, Brass
Spring, Mower Clutch
Nut, Hex Jam 3/8-16 Unc
Trunnion, Adj.
Washer Sintered
Keeper Belt Idler Fixed
Bolt Carriage 3/8-16 x 2-1/4
Nut
Mulcher Cover
Screw
Washer #10
Washer, Lock
Latch Assembly, Bagger
Nut, Weld
Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel Roll.
Screw Thdrol 5/16-18 x 3/4
Nut, Hex, Keps 5/16-18 UNC
Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Centerlock 3/8-16
Washer 3/8 x 7/8 x 14 Gauge
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5
Bolt, RDHD SQNK 3/8-16 UNC x 1
Spacer Washer 13/32 1.D_x 1-3/8
OoDox 1/4
Mandrel Assembly (Includes Key
Numbers 8-10, 12-15, 31 and 32)
Mower Deck, Complete (Standard
Deck, Order Separately Mulcher
Plate and Gauge Wheel
Components, Key Nos. 101-106
and 111-121)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
REPAIR PARTS
TRACTOR
HYDRO GEAR
TRANSAXLE
-- MODEL NUMBER
- MODEL
NUMBER
917.258553
310-0650
58
34
28
59
26
23
t9
44
17
14
9O
52
91
7
5
3
24
"36
46
1
113
35
REPAIR PARTS
TRACTOR
HYDRO
GEAR TRANSAXLE
KEY PART
NO. NO.
1
2
3
4
5
6
7
8
9
t3
14
15
17
18
19
23
24
25
26
27
28
29
30
34
35
36
37
38
39
40
41
142930
142931
'142932
!42928
142933
142934
142935
150771
142937
142938
142939
142940
142941
150772
150773
142944
142945
142946
150774
142948
142949
142950
150787
142951
142952
142953
142954
142955
150777
150778
142958
- - MODEL NUMBER
- MODEL NUMBER
917.258553
310-0650
KEY PART
NO. NO.
DESCRIPTION
Housing, Lower
Assembly, Upper Housing
Seal, Lip
Ring, Wire Retaining
Ring, Retaining
Bearing, Shaft Ball
Bearing, Cradle
Bearing, Thrust 30 x 52 x 13
Swashplate, Variable
Block, Cylinder Assembly
Arm, Trunnion
Seal, Lip
Guide, Slot
Shaft, Motor
Bearing, Thrust 42 x68x 16
Block, Cylinder Assembly
Seal, Lip 10x25x7
Actuator, Bypass
Center Section Assembly Kit
Seal, Lip 26 x 42 x 8
Ring, Retaining
Washer 26x35x1
Plate, Bypass
Oil Filter Element
Arm, Bypass
Ring, Retaining
Arm, Actuating
Pin, Actuating
Bolt 5/16-24 x 1-3/4
Locknut, Hex 5/16-24 UNJC
Brake Rotor/Stator Kit
43
44
52
53
56
58
59
62
63
64
68
69
83
85
88
89
90
91
92
93
113
114
1t9
134
135
139
140
142884
150829
142991
142961
142963
142964
142965
142966
142967
142920
142969
144610
142971
150806
142973
142974
142975
142976
142977
142978
142917
142918
142980
144607
144608
150775
150776
DESCRIPTION
Washer 7/16 x 7/8 x .060
Differential Assembly
Washer 3/4 x 1_5 x .t3
Seal .75 x 1.25 x .250
Shaft, Input
Bolt 1/4-20 x 1.38
Pin o50D x .43 ID x .750
Arm, Control
Puck, Dampener
Set Screw
Spring
Stud 5/16-24
Jackshaft Assembly
Jackshaft
Screw, Cap
Washer 7/16 x 1 x 1/2
Sleeve Bearing
Seal, Wiper
Spring, Block
Washer, Block Thrust
Cap, Vent Assembly
Fitting, O-Ring Assembly
Spacer
Nut, Castle 5/16-24
Pin, Cotter
Spring, Compression
Nut, Hex 5/16_24
NOTE: All component dimensions given in U.S. inches
1 inch = 25°4 mm
47
REPAIR PARTS
TRACTOR-KOHLER
ENGINE
-- MODEL
NUMBER
MODEL NUMBER
CV15S,
BLOWER
917.258553
TYPE NUMBER
HOUSING
PS-41526
AND BAFFLES
!
t5
\
--3
8
14
-1
6_
13-% __
........................................H
ENGINE
I
19
12
CRANKSHAFT
CONTROLS
HI
I
H,IH,I I
e_16
EXHAUST
I
/
6
48
REPAIR PARTS
TRACTOR
KOHLER
ENGINE
-- MODEL
- - MODEL NUMBER
NUMBER
CV15S, TYPE NUMBER
AIR INTAKE
KEY PART
NO, NO.
12-743-05
2
3
4
5
6
7
8
9
25-341-02
12-096-24
12-083-08
12-100-01
X-25-63
12-083-05
12-313-04
12o094-t2
I0
11
12-072-05
12-086-01
12
12-041-02
917.258553
PS-41526
ENGINE CONTROLS
KEY PART
NO. NO.
DESCRIPTION
Kit, Air Cleaner
(Includes Key Numbers 2 thru 12)
Knob, Air Cleaner Cover
Cover, Air Cleaner
Precleaner Element
Wing Nut
Washer, Plain 1/4
Element, Air Cleaner (Includes #7)
Grommet
Base, Air Cleaner
(Includes Key Numbers 9 and 10)
Stud, Mounting Plate M6 x 1.0 x 66
Screw, #10 Hi-Lo Thread
Forming (2)
Gasket, Air Cleaner
NOT iLLUSTRATED
-12-113-53
Decal, Air Cleaner
1
2
3
12-079-07
12-237-01
M-0664020
4
5
M-0545016
12-536-09
6
7
8
9
10
1t
12
M-0443020
SM-0443025
12-089-11
12-089-23
12-089-24
M-0641060
SM-0642025
13
14
15
16
12-090-05
25458-11
12_079-01
25-t58-08
DESCRIPTION
Linkage, Choke
Clamp, Cable
Screw, Locked Socket
M6 x 1..0 x 20 (2)
Screw, Hex Flange M5 x .8 x 16
Control, Speed Assembly (Includes
Key Numbers 6 through 9)
Screw, Pan Head M4 x 0°7 x 20
Screw, Pan Head M4 x &7 x 25
Spring, Choke Adjust (2)
Spring, Choke Return
Spring, Governor
Nut, Hex Flange M6 x 1.0
Screw, Hex Flange
M6 x 'I.0 x 25
Lever, Governor
Bushing, Throttle Linkage
Linkage, Throttle
Bushing, Linkage Retaining
CRANKSHAFT
EXHAUST
KEY PART
NO. NO.
1
2
12_014-37
t2-t39-01
DESCRIPTION
KEY PART
NO. NO.
Crankshaft
Plug, Cup
1
2
3
4
5
6
BLOWER HOUSING AND BAFFLES
KEY PART
NO. NO.
M-0545010
2
3
4
5
6
7
9
8
10
11
12
13
24-468-10
12-t46_07
M-0645020
220534
24-096-05
12_027-32
12-141-01
12-096-28
25-154-02
M-0545020
12-063-05
M-0645016
14
15
12-063-08
12o063-01
M-0829033
12-041-03
M-0841080
12-126-11
12-445-06
M-0645025
DESCRIPTION
Screw, Hex Flange
M5 x 0.8 x 10 (8)
Washer, Plain 1/4
Plate, Blower Housing
Screw, Hex Flange M6 x 1o0 x 20
Washer, Plain 5/!6 (2)
Cover, Pinion
Housing, Blower
Ring, Retainer (2)
Cover
Clip, Mounting (3)
Screw, Hex Flange M5 x .8 x 20 (3)
Baffle, Intake Side
Screw, Hex Flange
M6 x 1.0 x 16 (2)
Baffle, Cylinder Head
Baffle, Cylinder
DESCRIPTION
Stud, M8 x t.25 x 33 (2)
Gasket, Exhaust Manifold
Nut, Hex Flange M8 x 1.25 (2)
Bracket, Muffler
Strap, Lifting
Screw, Hex Flange
M6 x 1.0 x 25 (2)
NOT ILLUSTRATED
KEY PART
NO. NO,
---
12-522-!8
12-755-59
RPM Settings:
RPM Settings:
DESCRIPTION
Short Block
Gasket Set
Low Speed: 1500-2000
High Speed: 3200-3400
NOTE: All component dimensions given in U,S, inches
1 inch = 25,4 mm
NOT ILLUSTRATED
-12-113-64
Decal, Horsepower
49
REPAIR PARTS
TRACTOR
KOHLER
ENGINE
-- MODEL
- - MODEL NUMBER
NUMBER
917.258553
CV15S, TYPE NUMBER
PS-41526
FUEL SYSTEM
llllllllllNl!l ii
i
i
4
/
/
i,iiii
CYLINDER
7
ii
i,ii,
HEAD,
VALVE
AND
i
i1,111
BREATHER
i
ii
25
22
27
21
19
20
5
18
\
12
13
14
tO
/
15
14
50
REPAIR PARTS
TRACTOR
KOHLER
ENGINE
- - MODEL NUMBER
-- MODEL NUMBER
CV15S,
TYPE NUMBER
FUEL SYSTEM
KEY PART
NO. NO.
PS-41526
CYLINDER HEAD, VALVE AND BREATHER
KEY PART
NO. NO.
DESCRIPTION
1
2
3
12-853-56
12-041-02
12-053-56
4
5
6
7
8
9
t0
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
12-041-0!
12_089-23
t2_079-07
!2-265-04
X-426_9
25-353-10
25-050-02
47-154-01
12-086-07
12_431-01
12-368-05
12-089-09
12-086-04
12-089-09
12-146-03
25-086-27
12-144-09
12-144-08
12-089_10
12-146-02
12-337_03
12_757-02
12-041-05
t2_104-01
12-757-09
29
30
31
32
33
12-041-06
M-0641060
X-25-63
X-22-11
M-0629122
NOT
----
ILLUSTRATED
12-041-01
Gasket, Carburetor
12-757-03
Kit, Carburetor Repair
12-518-05
Lead, Solenoid, Black, 5", 14
Gauge, Uninsulated Push-On Tabs
41-518-34
Lead, Ground, Green, 5", 18 Gauge
Insulated Grip Barrel Eyelets
--
917.258553
1
2
3
4
5
Kit, Carburetor (Includes #2 thru 6)
Gasket, Air Cleaner
Carburetor Assembly
(For Information Only - Not
Available Separately)
(Includes Key Numbers 12 thru 27)
Gasket, Carburetor (2)
Spring, Choke Return
Linkage, Choke
Deflector, Heat
Clamp, Hose (2)
Line, Fuel, 9"
Filter, Fuel
Clip, Cable
Screw, Hex Cap 8-32 x 3/8
Sleeve, Insulating
Needle, Idle, Fuel Adjust
Spring, Idle Fuel
Screw, Idle Speed Adjust
Spring, Idle Speed
Plate, Throttle
Screw, Throttle Plate (2)
Shaft, Throttle with Lever and Seal
Shaft, Choke
Spring, Choke
Plate, Choke
Jet, Main
Kit, Float
Gasket, Bowl
Bowl, Fuel
Kit, Solenoid Assembly
(Includes Key Number 29)
Gasket, Bowl Retainer Screw
Nut, Hex Flange M6 x lrO (2)
Washer, Plain 1/4
Washer, Lock 1/4
Stud, M6 x 1o0 x 122 (2)
7
8
9
10
12-351-01
12-755-60
12_411-01
12-041-t0
t2-017-01
12-017-02
12-016-0!
12-0'16-02
12-146-13
12-468-05
12-112-13
12-086-15
11
12
13
14
15
16
12-089-01
12-173-01
12-755-03
X-426-9
12-326-03
M-0645020
17
18
19
20
21
22
23
12-096-07
235011
24-032-05
M-0640034
24-194-01
24_186_03
M-0545010
24
25
26
27
12-0tB-01
12-402-02
12_318-09
X-75_23
6
DESCRIPTION
Lifter, Valve (2)
Kit, Cylinder Head
Rod, Push (2)
Gasket, Cylinder Head
Valve, Intake, Standard Size
Valve, Intake, .25" Oversize
Valve, Exhaust, Standard
Valve, Exhaust, .25" Oversize
Plate, Guide
Washer, Plain 13/32
Spacer, Head Bolt Exhaust Port
Screw, Hex Flange
M10 x 1o5 x 81 (5)
Spring, Valve (2)
Cap, Valve Spring (2)
Kit, Retainer (2)
Clamp, Hose (2)
Hose, Breather
Screw, Hex Flange
M6 x 1_0 x 20 (5)
Cover, Valve with Nipple
Retainer, Spring
Seal, Valve Stem
Screw, Hex Flange M6 x 1 x 34 (2)
Pivot, Rocker Arm (2)
Arm, Rocker (2)
Screw, Hex Flange
M5x0o8x t0
Retainer, Breather Reed
Reed, Breather
Head, Cylinder
Plug, Pipe, Allen Head 1/8
NOTE: All component dimensions given in UoS_inches
1 inch = 25.4 mm
51
REPAIR PARTS
TRACTOR
KOHLER
ENGINE
,
i,
i
-- MODEL
- - MODEL NUMBER
NUMBER
917,258553
CV15S, TYPE NUMBER
PS-41526
i,ii ,i ....
oi,_
PAN.'I;uB_iCATION
I ....
mN,TtON,'
ELECTRICAL
l
J
0--4
6.++.i_
_r_
8--_
15+
--16
J
r
24 +
C_--20
_--21
13 __
CRANKCASE
I
STARTING
3
SYSTEM
I
€:=
_
@
o
13
Q
17
1
10
52
11
REPAIR PARTS
TRACTOR
KOHLER
ENGINE
-- MODEL
-- MODEL NUMBER
NUMBER
917.258553
CV15S, TYPE NUMBER
iGNITION / ELECTRICAL
CRANKCASE
KEY PART
NO. NO.
KEY PART
NO. NO.
1
12-086-14
2
3
4
5
6
7
8
9
10
12-468-03
24-162-03
M-0639016
12-!12-01
12-157-02
X-42-15
12-025-25
41-155_02
M-0548025
11
M-0545010
12
13
14
15
16
17
t2-154-02
12-085-03
12q32-02
X-728-1
12-584-01
M-0545020
DESCRIPTION
Screw, Hex Flange
MI0 x 1.5 x46
Washer, Plain 3/8
Screen, Grass
Screw, Hex Flange M6 x 1 x !6 (4)
Spacer, Fan (4)
Fan
Key
Flywheel Assembly
Connector (4 Contact)
Screw, Hex Cap
M5 x 0°8 x 25 (2)
Screw, Hex Flange
M5 x 0.8 x 10 (2)
Clip, Stator Harness
Stator Assembly
Spark PIug
Clip, Cable
Module, Ignition
Screw, Hex Flange
M5 x 0.8 x 20 (2)
t
2
3
4
5
6
7
8
12-038-0t
2
3
4
5
6
7
8
9
10
11
!2
13
t4
15
16
17
18
19
20
21
25-755-13
12-153-03
12-153-02
12-123-04
Mo0545020
12-153-01
25-162-07
12-096-03
M-0545016
M-1039025
12-126-02
12-069-03
12-462-01
12-208-01
12-050-01
X-75-10
12-393-01
12-032-04
12-096-02
M-0545016
22
23
12-032-03
SM-0839045
24
12-199-30
20
21
22
23
24
12-144-24
X_25-102
12-032_01
SM-0631015
12-154-05
11
12
'13
OIL PAN / LUBRICATION
KEY PART
NO. NO.
14
15
16
17
I8
19
12-032-03
12-522-18
!2-445-02
M-0839025
12-380-03
12-755-49
12-089-18
12-422-08
12-422-09
!2-422-10
12-422-11
12-422-12
12-422-13
12-422-07
t2-t44-27
12-874-07
12-874-08
12-874-09
12-018-02
12-108-07
12-108-08
12-108-09
12-067-05
t2-067-06
12-380-01
12-043-05
M-0631005
12-144-02
52-139-09
12-755-64
9
10
NOT ILLUSTRATED
-.
12_518-01
Lead, White, Ground To Kill (19",
18 Gauge, Fully Insulated Push-on
Tab and Uninsulated Push-on Tab
Terminals)
DESCRIPTION
Dipstick Assembly
(Includes Key Numbers 2 and 3)
Kit, Oil Fill Cap (includes Key #3)
O-Ring, Dipstick
O-Ring, Upper Oil Fill Tube
Tube, Oil Fill
Screw, Hex Flange M5 x 0,8 x 20
O-Ring, Lower Oil Fill Tube
Screen, Oil Pick-up
Cover, Oil Pick-up Screen
Screw, Hex Flange M5 x 0.8 x 16
Screw, Hex Flange M10 x 1°5 x 25
Bracket, Oil Pump Relief Valve
Spring, Oil Pump Relief Valve
Piston, Oil Pump Relief Valve
Body, Oil Pump Relief Valve
Filter, Oil
Plug, Square Head, Solid 3/8
Oil Pump Assembly
O-Ring, Oil Pump Cover
Cover, Oil Pump
Screw, Hex Flange
M5 x 0.8 x 16 (3)
Seal, Oil (P.T.O. End)
Screw, Hex Flange
M8 x 1.25 x 45 (!2)
Pan, Oil
PS-41526
DESCRIPTION
Seal, Crankshaft
Block, Cylinder (Use Short Block)
Strap, Lifting
Screw, Hex Flange M8 x 1,25 x 25
Dowel, Locating (4)
Kit, Camshaft (Includes Key #7 & 8)
Spring, Actuating
Shim Camshaft, Blue
Shim Camshaft, Red (A.R.)
Shim Camshaft, Yellow (A.R.)
Shim Camshaft, Green (A.R.)
Shim Camshaft, Grey (A.R.)
Shim Camshaft, Black (A.R.)
Shim Camshaft, White (A.Ro)
Shaft. Balance
Piston w/Ring Set, Standard
Piston wiRing Set 25".Oversize
Piston w/Ring Set °50" Oversize
Retainer, Piston Pin (2)
Ring Set, Standard
Ring Set 25" Oversize
Ring Set .50" Oversize
Connecting Rod, Standard
Connecting Rod .25' Oversize
Pin, Governor Regulating
Gear, Governor Assembly
Washer, Plain, 6ram
Shaft, Governor Gear
Plug, Cup
Kit, Shaft, Governor Cross, with
Clip (Includes Key #20 and 24)
Shaft, Governor Cross
Washer, Plain 1/4
Seal, Governor Cross Shaft
Washer, Plain, 6mm
Clip, Hitch Pin
STARTING SYSTEM
KEY PART
NO. NO.
M-0839070
25-098-03
3
4
5
6
7
8
t2-755-54
12-227-06
45-170-03
82-755-28
12-227-11
12-086-25
DESCRIPTION
Screw, Hex Flange
M8 x 125 x 70 (2)
Starter Assembly
(includes Key Numbers 3 thru 8)
Kit, Dr!ve End
Cap, Drive End
Armature
Kit, Brush and Spring
End Cap, Commutator
Screw, Hex Flange
1/4-20 x 4-5/8 (2)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
53
,i,,,,11
i,,,,,11,,,11,,i
,
RVICE
i1,_1111,1
iiii i'1,
54
i
SUGGESTED
GUIDE FOR SaGHTtNG SLOPES FOR SAFE OPERATION
,-,,..,
ONLY RIDE UP AND DOWN
NOT ACROSS HILL
SIGHTING
GUIDE
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
15 ° MAX.
HILL,
®
OWNER'S
MANUAL
MODEL NO.
917.258553
15.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC (HYDROSTATIC)
LAWN TRACTOR
Each tractor has its own model number.
its own model number.
Each engine has
The model number for your tractor well be found on the
model plate located under the seat.
The model number for your engine will be found on the
blower housing of the engine.
IF YOU NEED
REPAIR SERVICE
OR PARTS:
FOR REPAIR SERVICE, CALL
THIS TOLL FREE NUMBER:
1-800-4-REPAIR
(1-800-473-7247)
FOR REPLACEMENT PARTS
INFORMATION AND
ORDERING, CALL THIS
TOLL FREE NUMBER:
1-800-FON-PART
(1-800-366-7278)
=OR CONSUMER ASSISTANCE
HOT LINE, CALL THiS
TOLL FREE NUMBER:
All parts listed herein may be ordered from any Sears,
Roebuck and Co. Service Center/Department and most Retail Stores_
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
= PRODUCT _ TRACTOR
° MODEL NUMBER - 917.258553
', ENGINE MODEL NO.- 0V15, TYPE NO. PS-41526
= PART NUMBER
o PART DESCRIPTION
Your Sears merchandise has added value when you
consider Sears has service units nationwide staffed with
Sears trained technicians°_
professional
technicians
specifically trained to insure that we meet our pledge to
you, we service what we see
1-800-659-5917
" 160653
04o1597
I'1
''''_l
I'1
KFSW
Printed in U:S,Ao
IIIIIlllllllll
IIIIIIIIIIIIIII