Download Life Fitness 95TWEZ User's Manual

Arctic Silver 95TWEZ Treadmill
Customer Support Services
PARTS MANUAL
rev 13 May 2008
ARCTIC SILVER 95TWEZ
Contents
95TWEZ-0XXX-01
S/N TWZ100000 and up
Miscellaneous ........................................................................................................ 3
Rear Endcaps and Cup Holders .................................................................................... 4
Scuff Pad, Tinsel, and Frame Tag Board ........................................................................ 5
Console and Related Components ................................................................................ 6
Entertainment TV Console ........................................................................................ 7
Connector Bracket ................................................................................................. 8
Entertainment Mounting Bracket ................................................................................ 9
Uprights, Handrails, and Ergo Bar ...............................................................................10
Motor Cover, Front Cover, and Endcaps ........................................................................11
Belt, Deck, and Rear Roller.......................................................................................12
Lift Frame and Motor ..............................................................................................13
Wax/Lift Assembly .................................................................................................14
Motor Controller Assembly........................................................................................15
Drive Motor Assembly..............................................................................................16
Idler Arm Assembly and Static Brush............................................................................17
Leg Leveler Assembly..............................................................................................18
Front Roller Assembly .............................................................................................19
Ergo Bar with Lifepulse............................................................................................20
Power components Schematic ...................................................................................21
Was/Lift Power Supply ............................................................................................22
2
ARCTIC SILVER 95TWEZ
Miscellaneous
95TWEZ-0XXX-01
S/N TWZ100000 and up
Description
Part No.
OPERATION MANUAL
M051-00K58-A177
SERVICE MANUAL
M051-00K58-A159
ACCESS PLATE ASSEMBLY
CONSISTS OF:
1) CONNECTOR PLATE
2) F TYPE CONNECTOR
AK58-00329-0000
COAX CABLE
AK32-00020-0002
POWER CABLE
AK32-00078-0001
HARDWARE BAG
AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
INSTALLATION VIDEO
M051-00K58-A160
SERVICE VIDEO
M051-00K58-A161
PARTS DESCRIPTION
PART NUMBERS
LINE-CORD 125V; 10A; DOMESTIC B
0017-00003-0974
POWER-SUPPLY AC-TO-DC; 12V 6’ CORD
0017-00003-0967
POWER-SUPPLY AC-TO-DC; 12V 10’ CORD
0017-00003-0970
LINE-CORD 250V; 10A; EUROPEAN B
0017-00003-0964
LINE-CORD 250V; 10A; BRITISH B
0017-00003-0965
LINE-CORD 250V;10A; AUSTRALIAN B
0017-00003-0966
COAX CBL-ASS
AK32-00020-0002
0K58-01392-0000
0017-00021-2846
3
ARCTIC SILVER 95TWEZ
95TWEZ-0XXX-01
Rear End Caps and Cup Holders
S/N TWZ100000 and up
Cup Holder, LT
AK58-00247-0002
Cup Holder, RT
AK58-00247-0001
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772
Decal - LF Logo
0K60-01193-0000
Rear End Cap
0K58-01268-0000
4
ARCTIC SILVER 95TWEZ
Scuff Pad, Tinsel, and Frame Tag Board
95TWEZ-0XXX-01
S/N TWZ100000 and up
Anti-Static Tinsel
0K58-01102-0001
Tinsel Spring
0017-00009-0901
Anti-Scuff Pad
0K58-01376-0000 (2)
Frame Tag PCB
B084-92187-D000
5
ARCTIC SILVER 95TWEZ
Console and Related Components
95TWEZ-0XXX-01
S/N TWZ100000 and up
Decal
0K58-01357-0000
Screws
0017-00101-1288
Console Case
0K58-01272-0000
Screws
0017-00101-1275
Polar Receiver
118E-00001-0152
Polar Cable
AK39-00064-0000
Tape
0K39-01044-0000
Accessory Cover
0K58-01280-0000
PCB Assembly
A084-92184-A010
Headphone /C-Safe Cable
AK32-00147-0001
Stop Switch
0K58-01321-0000
Micro Switch
0017-00032-0185
Headphone Jack Assembly
AK32-00133-0000
Screw
0017-00101-1811
Rubber Pad
0K58-01359-0000
Disc Magnet
0K40-01070-0000
Stop Tether Assembly
AK58-00322-0000
Language
ENG
EUR
MET
SPN
FRN
ITL
DUT
POR
Console Assembly
AK58-00536-0001
AK58-00536-0002
AK58-00536-0003
AK58-00536-0004
AK58-00536-0007
AK58-00536-0008
AK58-00536-0009
AK58-00536-0010
Overlay/Bezel/Switch Assembly
CONS-ASSY:
CONS-ASSY:
CONS-ASSY:
CONS-ASSY:
CONS-ASSY:
CONS-ASSY:
CONS-ASSY:
CONS-ASSY:
6
95TEZ; ENG
95TEZ; EUR
95TEZ; GER
95TEZ; SPN
95TEZ; FRN
95TEZ; ITL
95TEZ; DUT
95TEZ; POR
Overlay
AK58-00548-0001
AK58-00548-0002
AK58-00548-0003
AK58-00548-0004
AK58-00548-0007
AK58-00548-0008
AK58-00548-0009
AK58-00548-0010
ARCTIC SILVER 95TWEZ
Uprights, Handrails, and Ergo Bar
95TWEZ-0XXX-01
S/N TWZ100000 and up
ERGO Bar Assembly
AK58-00219-0000
User Sense Proximity Cable
AK58-00032-0000
HR Sensor Cable
AK58-00041-0000
ERGO Bar Gasket (2)
0K58-01347-0000
Console Mounting
Screw (4)
0017-00101-1773
Handrail Mounting
Screw (4)
0017-00101-1774
Bottom RT
Handrail Boot
0K58-01304-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Handrail Hex Nut (4)
0017-00103-0327
Top RT Handrail Boot
0K58-01303-0001
Bottom LT
Handrail Boot
0K58-01304-0002
Handrail (2)
AK58-00256-0000
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Boot
Screws (6)
0017-00101-1770
Upright, Plug (2)
0K58-01305-0002
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000
Grommet (2)
0017-00042-0326
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00310-0003
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright Tube
Cap Screw (2)
0017-00101-1772
7
ARCTIC SILVER 95TWEZ
Motor Cover, Front Cover, and Front End Caps
Motor Cover Screws (4)
0017-00101-1772
95TWEZ-0XXX-01
S/N TWZ100000 and up
Motor Shroud Assy.
AK58-00397-0000
Felt Strip - 28”
0017-00081-0294
Front End Cap (2)
0K58-01267-0000
Front Cover
0K58-01266-0000
Screws (4)
0017-00101-1771
End Cap Screws (4)
0017-00101-1772
Bug Medallion Assembly
AK58-00245-0000
8
ARCTIC SILVER 95TWEZ
Belt, Deck, and Rear Roller
95TWEZ-0XXX-01
S/N TWZ100000 and up
Striding Belt
0K58-01400-0000
Belt Limit Label, LT
M051-00K58-A101
Deck Mounting Screws (4)
0017-00101-1775
Deck
0K58-01091-0001
TECSPAK Mounting Screw (8)
0017-00101-1652
Caution Label
M051-00K58-A014
TECSPAK Spring (8)
0K40-01026-0002
Belt Limit Label, RT
M051-00K58-A100
TECSPAK Tinnerman Clip (4)
0017-00103-0198
Washer (8)
0017-00104-0072
Grommet (2)
0017-00042-1147
Screw
0017-00101-1776
Round Grommet
0017-00042-0326
Washer
0017-00104-0043
Square Grommet
0017-00042-1147
Rear Roller Guard, LF
0K58-01390-0002
Rear Roller
Adjusting Screws
0017-00101-1880
Rear Roller
0K58-01002-0000
Rear Roller Guard, RT
0K58-01390-0001
Roller Guard Screw (4)
0017-00101-1776
9
ARCTIC SILVER 95TWEZ
Lift Frame and Lift Motor
IEC Receptacle
0017-00003-0949
Retainer Bracket w/Screw
0017-00042-1145
Frame Screws
0017-00101-1723
95TWEZ-0XXX-01
S/N TWZ100000 and up
Lift Motor Hex Bolt
0017-00101-1021
Lock Nut
0017-00103-0025
Lift Frame End Cap
0017-00042-1076
Vinyl Cap
0017-00042-1075
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Lock Nut (2)
0017-00103-0285
Cotter Pin
0017-00007-0208
Lift Motor
0K58-01062-0000
Clevis Pin
0017-00007-0214
10
ARCTIC SILVER 95TWEZ
Wax/Lift Assembly
95TWEZ-0XXX-01
S/N TWZ100000 and up
Wax/Lift Assembly
AK58-00243-0000
Spacer (3)
0017-00042-1149
Locking Nut (3)
0017-00103-0052
Pin Collar Spacer (3)
0017-00042-1070
Wax Lift Mounting Screw (3)
0017-00101-1641
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253
Mounting Bracket
0K58-01316-0000
Wax/Lift PCB
A084-92261-A001
Motor Capacitor
PCB Assembly
B084-92241-A000
Plastic Grommet (4)
0017-00042-0821
11
ARCTIC SILVER 95TWEZ
Motor Controller Assembly
95TWEZ-0XXX-01
S/N TWZ100000 and up
Motor Controller Assemblies
100-120V w/o Ferrite
AK60-00171-0000
200-240V w/o Ferrite
AK60-00171-0001
100-120V w/Ferrite
AK60-00171-0002
200-240V w/Ferrite
AK60-00171-0003
12
ARCTIC SILVER 95TWEZ
Drive Motor Assembly
Poly-V Pulley
0K58-01057-0001
95TWEZ-0XXX-01
S/N WTE100000 and up
Motor w/Caution Label
AK58-00171-0000 (SN WTE100000 - WTE100020)
AK58-00171-0001 (SN WTE100021 - WTE100...)
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Sensor Wheel
0K58-01094-0000
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Mounting Screws)
Drive Motor Assembly Part No.
Motor Serial Number
AK58-00172-0000
AK58-00172-0002
WTE100000 – WTE100020
WTE100021 and up
13
ARCTIC SILVER 95TWEZ
Idler Arm Assembly and Static Brush
95TWEZ-0XXX-01
S/N TWZ100000 and up
Idler Arm Assembly
AK58-00053-0002
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Idler Pin
0017-00007-0248
Grommet
0017-00042-0326
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler Shaft
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
14
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
ARCTIC SILVER 95TWEZ
Leveler Assembly
95TWEZ-0XXX-01
S/N TWZ100000 and up
Leveler Assembly
AK58-00370-0000
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Flat Washer (4)
0017-00104-0190
Lock Washer (4)
0017-00104-0333
Hex Nut (4)
0017-00101-1253
Stop Nut
0K58-01099-0000
Leveling Foot
0K58-01110-0000
15
ARCTIC SILVER 95TWEZ
Front Roller Assembly
95TWEZ-0XXX-01
S/N TWZ100000 and up
Front Roller Assembly
AK58-00066-0000
Mounting Bolt
0017-00101-0974
Flat Washer
0017-00104-0043
Polley V Pulley 8”
0K58-01105-0000
Lock Washer
0017-00104-0005
3.5” Front Roller
0K58-01001-001
Hex Bolt
0017-00101-1632
Flat Washer
0017-00104-0330
16
ARCTIC SILVER 95TWEZ
Ergo Bar with Lifepulse
95TWEZ-0XXX-01
S/N TWZ100000 and up
Lens Cover
Mounting Screw (2)
0017-00101-0824
Lens Cover Assembly
AK58-00064-0000
Heart Rate Electrode Kit
GK20-00002-0005
Ergo Bar Gasket (2)
0K58-01347-0000
17
ARCTIC SILVER 95TWEZ
Power Components Schematic
95TWEZ-0XXX-01
S/N TWZ100000 and up
Xformer Bracket Assembly
(foreign units only)
AK58-00210-0000
On/Off switch
0017-00032-0198
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 Continental
0017-00003-0890 240v/59Hz UK
0017-00003-0996 240v+ AUS
20 Amp Line Filter
0017-00003-0943
4” Black Wire
AK58-00081-0000
6” White Wire
AK58-00082-0000
MOV/Filter Cable Assy.
AK58-00224-0001
18
5” Green/Yellow Wire
AK58-00083-0000
FASTON.TERM
(2
PLCS)
LEVEL SWITCH
CLOSED @
0%
C ONN.
4P OS.
MIC ROFIT
4
BOTTOM
0 POSITION
1
3
GND.
2
*RED
RED
MAIN PWR/SCI
P11
1 2
CSAFE
CARDIO THEATER 2
1 2 3 4 5 6 7 8 9 10
*BLACK
P2
REED S ENS E
1 2 3 4 5 6 7 8 9 10
*WHITE
P1
10POS.MINIFITJR.CONN.
P1
GND.
10POS.MINIFITJR.CONN.
GND.
GND.
+8VDC
YELLO W
YELLOW
ORANGE
ORANG E
BROWN
BROWN
GND.
8POS.MOD.PHONEJACK
+8VDC
RED
+8VDC
8V
REED S ENS E
RD
GREEN
GREEN
RXD
TD
TXD
BLUE
PURPLE
BLUE
PURPLE
+8VDC
NC.
CTS
GRAY
GRAY
TXD
BUS_REQ
NS
P6
2 1 3 4 5 6
WAX/JUMPER
PLUG
N.O.
NS
P6
1 2
GND
NEUTRAL
GND
LINE
VIN
GND
230V, 50Hz
IN
OUT
3 4
P1
6POS.
MI CROFIT.
CONN.
*WHITE
*GREEN
*BROWN
*RED
*BLUE
1
2
2POS.
MINIFI TJR.
CONN.
1
2
4
5
6
3
OUT
HILL
FAT
BU RN
P3
*BLUE
230V, 240V
P1-3
R ANDOM
MANU AL
P2
12POS.RALIF.CONN.
1
2
4
5
6
3
*BLACK
BLACK
WHITE
P3
10POS.RALIF.CONN.
KEYPADS
P9
CONN.
3POS.
MAT-N-LOK.
3
1
2
4POS.
SABRE.
CON.
1
2
4
3
P1
2POS.MAT-N-LOK.CONN.
120V, 60Hz
1 2
2POS.
MAT-N-LOK.
C ONN.
1 2
VO UT
P7
8VDC
GND.
BUSREQ
RXD
TXD
PINRLY
CAPACITOR BD.
WAX LIFT POWER SUPPLY
POLAR RECEIVER P CB
LIFE PULSE
4POS.MICROFIT.CONN.
POLAR/END SESSION
MESSAGE CENTER
CONSOLE
6POS.MICROFIT.CONN.
3POS.C-GRID.CONN.
N.O.
CONN.
2PO S.
MICROFI T
E STOP
POLAR
*WHITE
GND
*BLACK
7
8
*WHITE
VCC
*RED
3
4
5
6
*WHITE
GND
VCC
*RED
+12VDC
+12VDC
S TOP
*BLACK
LEFT
*CLEAR
RXD
BUS_REQ
WHITE
BLACK
WHI TE
BLACK
REED SENSE
NC.
*CLEAR
GND
*BLACK
GND
*BLACK
1
2
6POS.
MINIFIT JR.
CONN.
1 2 3 4
3
P4
SPAR E
2
SPAR E
FIT
T EST
1
SPA RE
P2
6POS.MNL2.CON.
6POS.MNL2.CON.
8VDC
GND.
BUSREQ
TXD
RXD
PINRLY
OTH ER
CAR DIO
VPO S
VNEG
CSAFE
CARDIO THEATER 1
NEU
VPO S
5
AC2
4POS.SABRE.CON.
STA RT
6 4
2 1
3 2
MOTOR
4
5 6
3
1
P5
PA USE
CLEA R
7
4
1
HARD
DEC K
1 2 3
1 2 3
SPEED
PICK-UP
3POS.C-GRID.CON.
3POS.C-GRID.CON.
MOTOR CONTROLLER
DOW N
C OOL
DO WN
Q UICK
UP
SPEED
DO WN
SPEED
UP
INC LINE
INC LINE
TIME
UP
TIME
DOWN
0
8
5
2
DEC K
LINE
E NTER
9
NEUTRAL
GND
SO FT
3
6
&BLACK
&WHITE
3POS.MINIFITSR.CONN.
1
2
P1
3mH
PFC
INDUCTOR
INDUCTOR
15mH
PFC
WAX/LIFT
POWER
WAX/LIFT
POWER
MOTOR
CONTROL
POWER
MOTOR
CONTROL
POWER
WHITE
123456
123456
HI-POT JUMPER
(REMOVE F OR HI-POT TEST ONLY)
&WHITE
&BLACK
&WHITE
&BLACK
H I-POT JUMPER
(REMOVE F OR HI-POT TEST ONLY)
>>
>>
120V DOMESTIC
ONLY
BLACK
WHITE
BLACK
23 0 VOLTS
CABL E SH OWN
6POS.MINIFITJR.CONN.
FOREIGN
230V, 240V
AUTO X-FRMR
COM
8V
AC PWR
100V IN
TD
U20
200V IN
8POS.MOD.PHONEJACK
240V IN
RD
V19
220/230V IN
SEE CHART
GND
GND
240V
L
L NI E F I LTE R
(x3)
2P OS.
MINIFITJR.
CO NN.
2POS.
MINI FITJR.
CONN.
N
N
#WHT
#BLK
#WHT
#GRN/YLW
#BLK
AK58-00379-0000
AK58-00379-0001
230V
L
POWER CABLE PART#
VOLTAGE
2A CIRCUIT BREAKER
275 VAC
MOV
1 2
1 2
(x3)
275VAC
MOV
LO A D
CTS
#BLK
#WHT
ON/O FF
swit ch
ON/OFF
switch
#WHT
#BLK
#GRN/YLW
PIN 5
PIN 4
INPUT
#GRN/YLW
GND
RIGHT
BLACK
WHITE
RPM_IN
*WHITE
W18
RED
RED
BLUE
BLUE
BLACK
BLACK
GREEN/YELLOW
PURPLE
WHITE
BLUE
VCC
*BLACK
$BLACK
BLUE
WHITE
GND
*RED
$RED
HOT
2
3
4
5
6
7
8
GND
1
HOT
>>
>>
19
$WHITE
ARCTIC SILVER 95TWEZ
Wax/Lift Power Supply
95TWEZ-0XXX-01
S/N TWZ100000 and up
LI N E
NEU
NEU
120V OUT