Download Life Fitness 95TWEZ User's Manual
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Arctic Silver 95TWEZ Treadmill Customer Support Services PARTS MANUAL rev 13 May 2008 ARCTIC SILVER 95TWEZ Contents 95TWEZ-0XXX-01 S/N TWZ100000 and up Miscellaneous ........................................................................................................ 3 Rear Endcaps and Cup Holders .................................................................................... 4 Scuff Pad, Tinsel, and Frame Tag Board ........................................................................ 5 Console and Related Components ................................................................................ 6 Entertainment TV Console ........................................................................................ 7 Connector Bracket ................................................................................................. 8 Entertainment Mounting Bracket ................................................................................ 9 Uprights, Handrails, and Ergo Bar ...............................................................................10 Motor Cover, Front Cover, and Endcaps ........................................................................11 Belt, Deck, and Rear Roller.......................................................................................12 Lift Frame and Motor ..............................................................................................13 Wax/Lift Assembly .................................................................................................14 Motor Controller Assembly........................................................................................15 Drive Motor Assembly..............................................................................................16 Idler Arm Assembly and Static Brush............................................................................17 Leg Leveler Assembly..............................................................................................18 Front Roller Assembly .............................................................................................19 Ergo Bar with Lifepulse............................................................................................20 Power components Schematic ...................................................................................21 Was/Lift Power Supply ............................................................................................22 2 ARCTIC SILVER 95TWEZ Miscellaneous 95TWEZ-0XXX-01 S/N TWZ100000 and up Description Part No. OPERATION MANUAL M051-00K58-A177 SERVICE MANUAL M051-00K58-A159 ACCESS PLATE ASSEMBLY CONSISTS OF: 1) CONNECTOR PLATE 2) F TYPE CONNECTOR AK58-00329-0000 COAX CABLE AK32-00020-0002 POWER CABLE AK32-00078-0001 HARDWARE BAG AK58-00226-0000 TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN 0017-00008-0204 0017-00008-0205 0017-00008-0206 INSTALLATION VIDEO M051-00K58-A160 SERVICE VIDEO M051-00K58-A161 PARTS DESCRIPTION PART NUMBERS LINE-CORD 125V; 10A; DOMESTIC B 0017-00003-0974 POWER-SUPPLY AC-TO-DC; 12V 6’ CORD 0017-00003-0967 POWER-SUPPLY AC-TO-DC; 12V 10’ CORD 0017-00003-0970 LINE-CORD 250V; 10A; EUROPEAN B 0017-00003-0964 LINE-CORD 250V; 10A; BRITISH B 0017-00003-0965 LINE-CORD 250V;10A; AUSTRALIAN B 0017-00003-0966 COAX CBL-ASS AK32-00020-0002 0K58-01392-0000 0017-00021-2846 3 ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01 Rear End Caps and Cup Holders S/N TWZ100000 and up Cup Holder, LT AK58-00247-0002 Cup Holder, RT AK58-00247-0001 Rear End Cap 0K58-01268-0000 Screws (4) 0017-00101-1772 Decal - LF Logo 0K60-01193-0000 Rear End Cap 0K58-01268-0000 4 ARCTIC SILVER 95TWEZ Scuff Pad, Tinsel, and Frame Tag Board 95TWEZ-0XXX-01 S/N TWZ100000 and up Anti-Static Tinsel 0K58-01102-0001 Tinsel Spring 0017-00009-0901 Anti-Scuff Pad 0K58-01376-0000 (2) Frame Tag PCB B084-92187-D000 5 ARCTIC SILVER 95TWEZ Console and Related Components 95TWEZ-0XXX-01 S/N TWZ100000 and up Decal 0K58-01357-0000 Screws 0017-00101-1288 Console Case 0K58-01272-0000 Screws 0017-00101-1275 Polar Receiver 118E-00001-0152 Polar Cable AK39-00064-0000 Tape 0K39-01044-0000 Accessory Cover 0K58-01280-0000 PCB Assembly A084-92184-A010 Headphone /C-Safe Cable AK32-00147-0001 Stop Switch 0K58-01321-0000 Micro Switch 0017-00032-0185 Headphone Jack Assembly AK32-00133-0000 Screw 0017-00101-1811 Rubber Pad 0K58-01359-0000 Disc Magnet 0K40-01070-0000 Stop Tether Assembly AK58-00322-0000 Language ENG EUR MET SPN FRN ITL DUT POR Console Assembly AK58-00536-0001 AK58-00536-0002 AK58-00536-0003 AK58-00536-0004 AK58-00536-0007 AK58-00536-0008 AK58-00536-0009 AK58-00536-0010 Overlay/Bezel/Switch Assembly CONS-ASSY: CONS-ASSY: CONS-ASSY: CONS-ASSY: CONS-ASSY: CONS-ASSY: CONS-ASSY: CONS-ASSY: 6 95TEZ; ENG 95TEZ; EUR 95TEZ; GER 95TEZ; SPN 95TEZ; FRN 95TEZ; ITL 95TEZ; DUT 95TEZ; POR Overlay AK58-00548-0001 AK58-00548-0002 AK58-00548-0003 AK58-00548-0004 AK58-00548-0007 AK58-00548-0008 AK58-00548-0009 AK58-00548-0010 ARCTIC SILVER 95TWEZ Uprights, Handrails, and Ergo Bar 95TWEZ-0XXX-01 S/N TWZ100000 and up ERGO Bar Assembly AK58-00219-0000 User Sense Proximity Cable AK58-00032-0000 HR Sensor Cable AK58-00041-0000 ERGO Bar Gasket (2) 0K58-01347-0000 Console Mounting Screw (4) 0017-00101-1773 Handrail Mounting Screw (4) 0017-00101-1774 Bottom RT Handrail Boot 0K58-01304-0001 Console/Cup Holder Mounting Screw (8) 0017-00101-1780 Handrail Hex Nut (4) 0017-00103-0327 Top RT Handrail Boot 0K58-01303-0001 Bottom LT Handrail Boot 0K58-01304-0002 Handrail (2) AK58-00256-0000 Top LT Handrail Boot 0K58-01303-0002 Handrail Screw (2) 0017-00101-1773 Handrail Boot Screws (6) 0017-00101-1770 Upright, Plug (2) 0K58-01305-0002 Upright, LT AK58-00310-0004 Upright Tube Cap (2) 0K58-01302-0000 Grommet (2) 0017-00042-0326 Handrail Tube Cap (2) 0K58-01396-0000 Upright, RT AK58-00310-0003 Upright Plug (2) 0K58-01305-0002 Upright Mounting Screw - 0017-00101-1778 (6) Washer - 0017-00104-0325 (6) Upright Tube Cap Screw (2) 0017-00101-1772 7 ARCTIC SILVER 95TWEZ Motor Cover, Front Cover, and Front End Caps Motor Cover Screws (4) 0017-00101-1772 95TWEZ-0XXX-01 S/N TWZ100000 and up Motor Shroud Assy. AK58-00397-0000 Felt Strip - 28” 0017-00081-0294 Front End Cap (2) 0K58-01267-0000 Front Cover 0K58-01266-0000 Screws (4) 0017-00101-1771 End Cap Screws (4) 0017-00101-1772 Bug Medallion Assembly AK58-00245-0000 8 ARCTIC SILVER 95TWEZ Belt, Deck, and Rear Roller 95TWEZ-0XXX-01 S/N TWZ100000 and up Striding Belt 0K58-01400-0000 Belt Limit Label, LT M051-00K58-A101 Deck Mounting Screws (4) 0017-00101-1775 Deck 0K58-01091-0001 TECSPAK Mounting Screw (8) 0017-00101-1652 Caution Label M051-00K58-A014 TECSPAK Spring (8) 0K40-01026-0002 Belt Limit Label, RT M051-00K58-A100 TECSPAK Tinnerman Clip (4) 0017-00103-0198 Washer (8) 0017-00104-0072 Grommet (2) 0017-00042-1147 Screw 0017-00101-1776 Round Grommet 0017-00042-0326 Washer 0017-00104-0043 Square Grommet 0017-00042-1147 Rear Roller Guard, LF 0K58-01390-0002 Rear Roller Adjusting Screws 0017-00101-1880 Rear Roller 0K58-01002-0000 Rear Roller Guard, RT 0K58-01390-0001 Roller Guard Screw (4) 0017-00101-1776 9 ARCTIC SILVER 95TWEZ Lift Frame and Lift Motor IEC Receptacle 0017-00003-0949 Retainer Bracket w/Screw 0017-00042-1145 Frame Screws 0017-00101-1723 95TWEZ-0XXX-01 S/N TWZ100000 and up Lift Motor Hex Bolt 0017-00101-1021 Lock Nut 0017-00103-0025 Lift Frame End Cap 0017-00042-1076 Vinyl Cap 0017-00042-1075 Line Cord Clip 0017-00042-0840 Lift Frame 0K58-01066-0000 Wheel 0K58-01071-0000 Phillips Screw 0017-00101-1612 Washer 0017-00104-0189 Hex Screw (2) 0017-00101-1777 Flat Washer (2) 0017-00104-0259 Bronze Sleeve (2) 0K58-01089-0000 Lock Nut (2) 0017-00103-0285 Cotter Pin 0017-00007-0208 Lift Motor 0K58-01062-0000 Clevis Pin 0017-00007-0214 10 ARCTIC SILVER 95TWEZ Wax/Lift Assembly 95TWEZ-0XXX-01 S/N TWZ100000 and up Wax/Lift Assembly AK58-00243-0000 Spacer (3) 0017-00042-1149 Locking Nut (3) 0017-00103-0052 Pin Collar Spacer (3) 0017-00042-1070 Wax Lift Mounting Screw (3) 0017-00101-1641 Motor Capacitor PCB Mounting Screw (4) 0017-00101-1253 Mounting Bracket 0K58-01316-0000 Wax/Lift PCB A084-92261-A001 Motor Capacitor PCB Assembly B084-92241-A000 Plastic Grommet (4) 0017-00042-0821 11 ARCTIC SILVER 95TWEZ Motor Controller Assembly 95TWEZ-0XXX-01 S/N TWZ100000 and up Motor Controller Assemblies 100-120V w/o Ferrite AK60-00171-0000 200-240V w/o Ferrite AK60-00171-0001 100-120V w/Ferrite AK60-00171-0002 200-240V w/Ferrite AK60-00171-0003 12 ARCTIC SILVER 95TWEZ Drive Motor Assembly Poly-V Pulley 0K58-01057-0001 95TWEZ-0XXX-01 S/N WTE100000 and up Motor w/Caution Label AK58-00171-0000 (SN WTE100000 - WTE100020) AK58-00171-0001 (SN WTE100021 - WTE100...) Slotted Hex Screw (2) 0017-00101-0975 Speed Sensor Assembly AK58-00073-0001 Sensor Wheel Mounting Screw (3) 0017-00101-1631 Locking Nut (4) 0017-00103-0027 Washer (4) 0017-00104-0409 Sensor Wheel 0K58-01094-0000 Insulating Shoulder Washer (4) 0K58-01255-0000 Insulating Pad (2) 0K58-01256-0001 Flywheel Assembly AK58-00090-0002 (Assembly includes Flywheel 0K58-01092-0002 Sensor Wheel and Mounting Screws) Drive Motor Assembly Part No. Motor Serial Number AK58-00172-0000 AK58-00172-0002 WTE100000 – WTE100020 WTE100021 and up 13 ARCTIC SILVER 95TWEZ Idler Arm Assembly and Static Brush 95TWEZ-0XXX-01 S/N TWZ100000 and up Idler Arm Assembly AK58-00053-0002 Anti Static Brush 0K58-01263-0001 Tinsel Bracket Screw(2) 0017-00101-1193 Idler Pin 0017-00007-0248 Grommet 0017-00042-0326 Plug 0017-00042-1053 (For units not equipped with circuit breaker.) Drive Belt 0K58-01114-0000 Idler Pulley 0K26-01731-0000 Threaded Idler Shaft 0K58-01084-0002 Lock Nut: Idler 0017-00103-0324 Wire Clamp 0017-00042-1072 Screw 0017-00101-1193 Limit Switch 0017-00032-0195 Limit Switch Cable AK58-00027-0000 14 Idler Spring Damper 0K26-02055-0000 Idler Spring 0k58-01085-0000 ARCTIC SILVER 95TWEZ Leveler Assembly 95TWEZ-0XXX-01 S/N TWZ100000 and up Leveler Assembly AK58-00370-0000 Bracket Leveler 0K58-01083-0000 Pivot Pin 0K58-01098-0000 Flat Washer (4) 0017-00104-0190 Lock Washer (4) 0017-00104-0333 Hex Nut (4) 0017-00101-1253 Stop Nut 0K58-01099-0000 Leveling Foot 0K58-01110-0000 15 ARCTIC SILVER 95TWEZ Front Roller Assembly 95TWEZ-0XXX-01 S/N TWZ100000 and up Front Roller Assembly AK58-00066-0000 Mounting Bolt 0017-00101-0974 Flat Washer 0017-00104-0043 Polley V Pulley 8” 0K58-01105-0000 Lock Washer 0017-00104-0005 3.5” Front Roller 0K58-01001-001 Hex Bolt 0017-00101-1632 Flat Washer 0017-00104-0330 16 ARCTIC SILVER 95TWEZ Ergo Bar with Lifepulse 95TWEZ-0XXX-01 S/N TWZ100000 and up Lens Cover Mounting Screw (2) 0017-00101-0824 Lens Cover Assembly AK58-00064-0000 Heart Rate Electrode Kit GK20-00002-0005 Ergo Bar Gasket (2) 0K58-01347-0000 17 ARCTIC SILVER 95TWEZ Power Components Schematic 95TWEZ-0XXX-01 S/N TWZ100000 and up Xformer Bracket Assembly (foreign units only) AK58-00210-0000 On/Off switch 0017-00032-0198 Line Cord (Plug End Changes) 0017-00003-0947 12’ 120v 0017-00003-0974 Domestic 0017-00003-0948 12’ 220v 0017-00003-0915 RT Angle Plug 0017-00003-0781 220v/60Hz 0017-00003-0696 Continental 0017-00003-0890 240v/59Hz UK 0017-00003-0996 240v+ AUS 20 Amp Line Filter 0017-00003-0943 4” Black Wire AK58-00081-0000 6” White Wire AK58-00082-0000 MOV/Filter Cable Assy. AK58-00224-0001 18 5” Green/Yellow Wire AK58-00083-0000 FASTON.TERM (2 PLCS) LEVEL SWITCH CLOSED @ 0% C ONN. 4P OS. MIC ROFIT 4 BOTTOM 0 POSITION 1 3 GND. 2 *RED RED MAIN PWR/SCI P11 1 2 CSAFE CARDIO THEATER 2 1 2 3 4 5 6 7 8 9 10 *BLACK P2 REED S ENS E 1 2 3 4 5 6 7 8 9 10 *WHITE P1 10POS.MINIFITJR.CONN. P1 GND. 10POS.MINIFITJR.CONN. GND. GND. +8VDC YELLO W YELLOW ORANGE ORANG E BROWN BROWN GND. 8POS.MOD.PHONEJACK +8VDC RED +8VDC 8V REED S ENS E RD GREEN GREEN RXD TD TXD BLUE PURPLE BLUE PURPLE +8VDC NC. CTS GRAY GRAY TXD BUS_REQ NS P6 2 1 3 4 5 6 WAX/JUMPER PLUG N.O. NS P6 1 2 GND NEUTRAL GND LINE VIN GND 230V, 50Hz IN OUT 3 4 P1 6POS. MI CROFIT. CONN. *WHITE *GREEN *BROWN *RED *BLUE 1 2 2POS. MINIFI TJR. CONN. 1 2 4 5 6 3 OUT HILL FAT BU RN P3 *BLUE 230V, 240V P1-3 R ANDOM MANU AL P2 12POS.RALIF.CONN. 1 2 4 5 6 3 *BLACK BLACK WHITE P3 10POS.RALIF.CONN. KEYPADS P9 CONN. 3POS. MAT-N-LOK. 3 1 2 4POS. SABRE. CON. 1 2 4 3 P1 2POS.MAT-N-LOK.CONN. 120V, 60Hz 1 2 2POS. MAT-N-LOK. C ONN. 1 2 VO UT P7 8VDC GND. BUSREQ RXD TXD PINRLY CAPACITOR BD. WAX LIFT POWER SUPPLY POLAR RECEIVER P CB LIFE PULSE 4POS.MICROFIT.CONN. POLAR/END SESSION MESSAGE CENTER CONSOLE 6POS.MICROFIT.CONN. 3POS.C-GRID.CONN. N.O. CONN. 2PO S. MICROFI T E STOP POLAR *WHITE GND *BLACK 7 8 *WHITE VCC *RED 3 4 5 6 *WHITE GND VCC *RED +12VDC +12VDC S TOP *BLACK LEFT *CLEAR RXD BUS_REQ WHITE BLACK WHI TE BLACK REED SENSE NC. *CLEAR GND *BLACK GND *BLACK 1 2 6POS. MINIFIT JR. CONN. 1 2 3 4 3 P4 SPAR E 2 SPAR E FIT T EST 1 SPA RE P2 6POS.MNL2.CON. 6POS.MNL2.CON. 8VDC GND. BUSREQ TXD RXD PINRLY OTH ER CAR DIO VPO S VNEG CSAFE CARDIO THEATER 1 NEU VPO S 5 AC2 4POS.SABRE.CON. STA RT 6 4 2 1 3 2 MOTOR 4 5 6 3 1 P5 PA USE CLEA R 7 4 1 HARD DEC K 1 2 3 1 2 3 SPEED PICK-UP 3POS.C-GRID.CON. 3POS.C-GRID.CON. MOTOR CONTROLLER DOW N C OOL DO WN Q UICK UP SPEED DO WN SPEED UP INC LINE INC LINE TIME UP TIME DOWN 0 8 5 2 DEC K LINE E NTER 9 NEUTRAL GND SO FT 3 6 &BLACK &WHITE 3POS.MINIFITSR.CONN. 1 2 P1 3mH PFC INDUCTOR INDUCTOR 15mH PFC WAX/LIFT POWER WAX/LIFT POWER MOTOR CONTROL POWER MOTOR CONTROL POWER WHITE 123456 123456 HI-POT JUMPER (REMOVE F OR HI-POT TEST ONLY) &WHITE &BLACK &WHITE &BLACK H I-POT JUMPER (REMOVE F OR HI-POT TEST ONLY) >> >> 120V DOMESTIC ONLY BLACK WHITE BLACK 23 0 VOLTS CABL E SH OWN 6POS.MINIFITJR.CONN. FOREIGN 230V, 240V AUTO X-FRMR COM 8V AC PWR 100V IN TD U20 200V IN 8POS.MOD.PHONEJACK 240V IN RD V19 220/230V IN SEE CHART GND GND 240V L L NI E F I LTE R (x3) 2P OS. MINIFITJR. CO NN. 2POS. MINI FITJR. CONN. N N #WHT #BLK #WHT #GRN/YLW #BLK AK58-00379-0000 AK58-00379-0001 230V L POWER CABLE PART# VOLTAGE 2A CIRCUIT BREAKER 275 VAC MOV 1 2 1 2 (x3) 275VAC MOV LO A D CTS #BLK #WHT ON/O FF swit ch ON/OFF switch #WHT #BLK #GRN/YLW PIN 5 PIN 4 INPUT #GRN/YLW GND RIGHT BLACK WHITE RPM_IN *WHITE W18 RED RED BLUE BLUE BLACK BLACK GREEN/YELLOW PURPLE WHITE BLUE VCC *BLACK $BLACK BLUE WHITE GND *RED $RED HOT 2 3 4 5 6 7 8 GND 1 HOT >> >> 19 $WHITE ARCTIC SILVER 95TWEZ Wax/Lift Power Supply 95TWEZ-0XXX-01 S/N TWZ100000 and up LI N E NEU NEU 120V OUT